Harsco Industrial P-K SONIC SC-3000, Инструкция по установке и эксплуатации, Страница: 3 / 31

3
Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
Gas Fired Boiler
TABLE OF CONTENTS
T
able of
C
onTenTs
1 I
nTroduCTIon
4
2 s
afeTy
5
2.2 Safety Precautions 5
2.3 Training 6
2.4 Hazard Warnings 6
2.4.1 Electrical Hazards 6
2.4.2 Crush Hazards 6
2.4.3 Bump Hazards 6
2.4.4 Pressure Hazards 6
2.4.5 Slip, Fall Hazards 6
2.4.6 Chemical Hazards 7
2.4.7 Burn, Fire and Explosion Hazards 7
3 I
nsTallaTIon
8
3.1 Receiving and Storage 8
3.2 Compliance with Codes 8
3.3 Setup 8
3.3.1 Foundation 8
3.3.2 Placement 8
3.3.3 Clearances 8
3.4 Electrical Connections 9
3.4.1 The Power Input Junction Box 9
3.4.2 High Voltage (TB2) Terminal Block 10
3.5 Inlet Air and Exhaust Venting 11
3.5.1 Applicable Codes and Standards 11
3.5.1.1 Gas Vent Categories 12
3.5.1.2 Venting Materials for Flue/Exhaust Systems 12
3.5.2 Combustion Air Materials and Sizes 13
3.5.2.1 Air Inlet Requirements — United States 14
3.5.2.2 Air Inlet Requirements – Canada 14
3.5.3 Flue Venting 15
3.5.3.1 Vent Sizing 15
3.5.3.2 Required Clearances 16
3.5.3.3 Flue Connection 17
3.5.3.4 Vent Termination 17
3.5.4 Venting for Multiple Boilers 17
3.5.5 Sealed Combustion/Direct Vent Systems 18
3.5.5.1 Inlet Duct Connection to Boiler 18
3.5.5.2 Intake Duct Materials and Sizes 18
3.5.6 Removing an Existing Boiler 18
3.6 Gas Piping 19
3.6.1 Gas Supply Piping by Installer 19
3.7 Boiler Water Piping 20
3.7.1.2 Piping with Air Handling Units 20
3.7.1.1 Piping with Refrigeration Lines 20
3.7.2 Boiler Inlet and Outlet Connections 20
3.7.3 Boiler Water Piping by Installer 21
3.7.4 Flushing and Filling 21
3.8 Pre-Start Checklist 22
3.9 Safety Checks 22
3.9.1 Test of Ignition Safety System 22
3.9.2 Test of Low Water Cut-out 22
3.9.3 Test of High-Limit Control 23
3.9.4 Test of Gas Pressure Switches 23
3.10 Initial Adjustments 23
3.10.1 Operating Temperature Controller 23
3.10.2 Boiler Set Point 24
3.10.3 Other CH Parameters 24
3.10.4 Other Parameters 24
3.10.5 Additional Menu Items 24
3.10.6 Service Menu 25
3.11 Fuel/Air Adjustment 25
3.11.1 Gas Pressure Adjustment 25
3.11.2 Combustion Setup and Adjustment 25
4 o
peraTIon
27
4.1 General 27
4.1.1 Control Panel Front 27
4.1.2 Factory Tests 27
4.2 Normal Lighting and Shut-Down Procedures 27
4.2.1 Lighting Procedures 27
4.2.2 Normal Shut Down Procedures 27
4
.3 Emergency Shut Off 27
4.4 Typical Boiler Operating Conditions 27
5 M
aInTenanCe
28
5.1 Maintenance and Inspection Schedule 28
5.1.1 Daily 28
5.1.2 Weekly 28
5.1.3 Monthly 28
5.1.4 Semi-Annually 28
5.1.5 Annually 29
5.2 Cleaning the Burner 29
5.3 Removing the Heat Exchanger 29
5.4 After Repairs or Maintenance 29
5.5 Sequence of Operation 30
5.6 Troubleshooting 30
5.6.1 Loss of Power 30
5.6.2 Loss of Water Level 30
5.6.3 Low Gas Pressure 31
5.6.4 High Gas Pressure 31
5.6.5 High Water Temperature 31
5.6.6 Low Air 31
5.6.7 Flame Failure 31
5.6.8 Flame Error 31
5.6.9 Stack Problem 31
5.7 Manual Reset Error Codes 32
5.8 Auto-Reset Error Codes 33
6 p
arTs
/T
eChnICal
s
upporT
34
6.1 Wiring Diagrams 34
6.1.1 Terminal Block Assignments – Power Block 34
6.1.2 Terminal Block Assignments — High Voltage Circuit (TB2) 34
6.1.3 Terminal Block Assignments — Low Voltage Circuit (TB1) 35
6.1.4 SC-3000 & SC-4000 Transformer Diagram 36
6.1.5 SC-3000/SC-4000 Boiler Wiring Diagrams 40
6.1.5.1 SC-3000/SC-4000 Dual Fuel 240 Volt 40
6.1.5.2 SC-3000/SC-4000 Dual Fuel 480 Volt 42
6.1.5.3 SC-3000/SC-4000 240 Volt 44
6.1.5.4 SC-3000/SC-4000 480 Volt 46
6.2 Boiler Parts List 48
6.2.1 Main Assembly 48
6.2.2 Control Panel 49
6.2.3 SC-3000/SC-4000 Heat Engine 50
6.2.4 SC-3000 Gas Train 50
6.2.5 SC-4000 Gas Train 51
7 l
IMITed
W
arranTy
52
a
ppendIx
1: M
aInTenanCe
l
og
54
a
ppendIx
2: b
oIler
a
lTITude
d
eraTe
s
Chedule
55
M
ulTI
-M
eTal
s
ysTeMs
W
aTer
Q
ualITy
s
Tandards
56