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16

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

INST

alla

TION

Gas Fired Boiler

n

oTICe

!

Make sure that the weight of the 

vent is 

not supported

 by the 

boiler vent collar. 

the collar is 

not designed to support the 

weight of the vent.

 Horizontal 

vent sections shall be supported 

in a manner to prevent sags or 

low spots where condensate can 

collect. Structural supports must 

be connected to building elements 

of sufficient strength to withstand 

the weight of the vent system and 

any bending forces imposed by 

the venting system.

Do not locate intake or exhaust 

terminations directly above a 

walkway; dripping of condensation 

can cause icing of the walking 

surface. Maintain a minimum 

clearance of 6 ft (1.83 m) 

horizontally from any electric 

or gas meter, regulator or relief 

equipment. 

!

WARNING

Conventional Vent Systems Clearances

The following termination clearance requirements are for conventional, 

non-direct vent installations: 

•  The vent system shall terminate at least 3 ft above a forced air inlet within 10 

feet horizontally.

•  The vent system shall terminate at least 4 ft below, 4 ft horizontally from or 1 ft 

above any door, operable window or gravity inlet into any building. The bottom of 

the vent terminal shall be at least 12 in. above grade or highest expected snow 

line (if applicable).

•  Through the wall terminations shall not terminate over public walkways or over 

an area where condensate or vapor could create a nuisance or hazard or could 

be detrimental to the operation of regulators, relief valves or other equipment.

Combustible

Non-Combustibles

Unlisted single wall metal pipe

Do NOT Use

Do NOT Use

Single wall PVC pipe

Do NOT Use

Do NOT Use

UL 1738 listed Category IV vent

Per manufacturer’s listing

Per manufacturer’s listing

Direct Vent (sealed Combustion) systems Clearances

• 

The vent terminal shall be located at least 12 in. from any air opening into a 

building. The bottom of the vent terminal shall be at least 12 in. above grade. 

Both the vent and air intake terminals must be at least 12 in. above the highest 

expected snow line.

• 

Through the wall terminations shall not terminate over public walkways or over 

an area where condensate or vapor could create a nuisance or hazard or could 

be detrimental to the operation of regulators, relief valves or other equipment.

• 

When multiple direct vent appliances are adjacent, the exhaust must terminate 

at least 10 feet horizontally or three feet vertically from the air intake of another 

appliance.

3.5.3.2 Required Clearances

Forced air inlet

Less

than

10 ft.

12 in.

min.

12 in. 

min.

Mechanical draft 

vent terminal

Direct vent

terminal clearance

Minimum 

clearance

12 in. 

4 ft.

min.

12 in.

min.

4 ft.

min.

Mechanical draft 

vent terminal

3 ft.

min.

Grad

e

Mechanical 

draft vent 

terminal

Reference: NFPA 54/ANSI Z223.1 National Fuel Gas Code

17

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

INST

alla

TION

Gas Fired Boiler

The boiler vent should not be 

connected into any portion of another 

mechanical draft system without 

consulting the vent manufacturer. 

The boiler shall not be connected 

to any part of a vent system serving 

a Category I appliance, nor shall a 

Category I appliance be connected 

to any part of the vent system serving 

this appliance. For CAT II common 

venting refer to local venting codes. 

Improper interconnection of venting 

systems may result in leakage of flue 

gases into occupied spaces.

!

WARNING

The condensate formed from 

combustion flue gases is acidic.

The condensate shall be drained 

in accordance with local code 

requirements. A condensate 

neutralizer may be required by 

local code.

n

oTe

!

3.5.3.3 Flue Connection

The complete exhaust with 

drain system is shown in the 

figure. The boiler connector 

(provided) is designed to 

accept a 10” 

OD

 nominal pipe. 

This connector incorporates 

provisions to drain condensate 

formed in the vent system 

using a 3/4” 

OD

 drain stub. This 

drain stub should be connected 

with the condensate drain on 

the boiler. The condensate 

drains shall have a 4” tall trap 

to prevent the passage of flue 

gases through the condensate 

system.

 4” Tall Condensate Trap

The connection from the boiler to the vent should be as direct as possible 

and the upward slope of any horizontal breaching should be at least 1/4 

inch per linear foot.

The vent shall extend at least three (3) feet above the roof, or at least two 

(2) feet above the highest part of any structure within ten (10) feet of the 

vent. This is illustrated in the following diagram. 
Additionally the boiler vent shall terminate at 

least 3 ft above a forced air inlet located within 

10 ft.
To prevent the possible re-circulation of flue 

gases, the vent designer must take into 

consideration such things as prevailing winds, 

eddy zones, building configurations, etc.

harsco Industrial, Patterson-Kelley cannot 

be responsible for the effects such adverse 

conditions may have on the operation of the 

boilers

. Dimensions listed above are minimums 

and may not be sufficient for conditions at a 

specific job site.
Vertical vents are allowed to be terminated 

with a variety of ends, including plain straight 

pipe, elbow or vent tee. Horizontal vents must 

be terminated as illustrated in section 3.5.5. A 

birdscreen with 1” x 1” openings is recommended 

for the termination. Harsco Industrial, Patterson-

Kelley does not recommend using a vent rain 

cap of any type.

3.5.3.4 Vent termination

While the vent design parameters outlined in Section 3.5.3 still apply, achieving those same parameters in a 

combined vent system, adds a significant degree of complexity. Therefore, venting systems for multiple boilers 

shall be designed by experienced and knowledgeable venting professionals. The venting system shall be 

3.5.4 Venting for multiple Boilers

Table 3.5.3.2

Interior Component Clearances

All vent system components shall be installed so as to maintain the 

following required minimum clearances:

Figure 3.5.3.2

Figure 3.5.3.3

Figure 3.5.3.4

Содержание P-K SONIC SC-3000

Страница 1: ...ee 877 728 5351 Fax 570 476 7247 www harscopk com 2013 Harsco Industrial Patterson Kelley SONIC201 Revised June 12 2014 C S A Design Certified Complies with ANSI Z21 13 CSA 4 9 Gas Fired Low Pressure...

Страница 2: ...al connections for tightness as connections may come lose during shipping Venting Maintain exhaust pressure from 04 wc to 22 wc Hydronics Maximum Flow SC 4000 384 gpm SC 3000 285 gpm Minimum Flow Igni...

Страница 3: ...itches 23 3 10 Initial Adjustments 23 3 10 1 Operating Temperature Controller 23 3 10 2 Boiler Set Point 24 3 10 3 Other CH Parameters 24 3 10 4 Other Parameters 24 3 10 5 Additional Menu Items 24 3 1...

Страница 4: ...s fired boilers are fully modulating using variable speed combustion blowers sophisticated microprocessor controls modulating gas safety shut off control valves and a unique stainless steel heat excha...

Страница 5: ...res de verrouillage signalisation lors de l entretien WARNING Improper use may result in fire or injury Read instructions safety manual before installing operating or servicing boiler The safety label...

Страница 6: ...ainer and be covered by a tarpaulin or other waterproof covering 3 1 1 Initial Inspection Upon receiving the boiler inspect it for signs of shipping damage Some damage may be hidden Unpack the boiler...

Страница 7: ...connected to the DHW temperature sensor or thermostat This circuit is energized by the boiler with a 5V potential The temperature sensor must be a NTC having 12k 77 F Header Temp Sensor TB1 9 and TB1...

Страница 8: ...re that may cause excessive condensate production in the vent Direct Vent An appliance that is constructed and installed so that all air for combustion is derived directly from outdoors and all flue g...

Страница 9: ...d by deducting the blockage area of any fixed louvers grilles or screens from the total area of the opening 2 Screens shall be not smaller than 3 Motorized louvers shall be interlocked with the applia...

Страница 10: ...echnical Service 1 877 728 5351 INSTALLATION Gas Fired Boiler The boiler vent should not be connected into any portion of another mechanical draft system without consulting the vent manufacturer The b...

Страница 11: ...ll operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place the appliance being inspected in operation Follow the lighting instructions Adjust the thermostat so tha...

Страница 12: ...tted to the boiler The boiler shall not be used as a pipe anchor When installed in a two pipe system that provides both chilled and hot water the control system should be configured so as to limit the...

Страница 13: ...guration 2 Place the boiler in operation at the high fire setting BNR TEST MODE HI 3 Smoothly close the downstream manual isolation valve to reduce the gas flow and cause flame failure 4 The display w...

Страница 14: ...hnician to hold the boiler in high or low fire during firing operation so that the combustion adjustment can be performed as indicated below The second test mode checks the fan rate with the burner of...

Страница 15: ...ssary 3 11 3 Checking Flame Signal Using the control panel enter the information mode and scroll down view the flame signal This shows A when the boiler is firing and shows 0 A when the boiler is not...

Страница 16: ...orrective action or repair 5 1 2 Weekly Observe the conditions of the main flame A normal high fire flame is mostly orange with a blue halo while at low fire the burner will glow yellowish orange Corr...

Страница 17: ...temperature low water level WARNING 5 6 Troubleshooting 5 6 3 Low Gas Pressure The low gas pressure switch opens when there is or has been insufficient gas pressure available for proper operation of...

Страница 18: ...INTERNAL ERROR 31 Internal Error 31 Call for service Code ENVI Display Lockout Description E01 OUT TEMP SENS OPEN Outlet Temperature Sensor Open Boiler outlet water temperature sensor open circuit E02...

Страница 19: ...o not ground through the conduit Terminal Number Label Description 3 120V AC Neutral Neutral for use with TB2 10 Switched Output 4 120V AC Neutral Neutral for use with TB2 11 3 Way Valve 5 120V AC Neu...

Страница 20: ...ly configured for either 208V 220 240V or 440 480V three phase 60 hertz service Improper configuration of the transformer could result in serious injury or death The high voltage TB2 terminal block is...

Страница 21: ...77 728 5351 Gas Fired Boiler 38 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT SC 3000 SC 4000 220 240 VAC three p...

Страница 22: ...1 877 728 5351 Gas Fired Boiler 40 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 SC 3000 SC 4000 Boiler Wir...

Страница 23: ...lley Technical Service 1 877 728 5351 Gas Fired Boiler 42 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 2 S...

Страница 24: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 44 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Страница 25: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 46 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Страница 26: ...5 7 6 4 B 2 4 A Mark Description 1 Heat Exchanger 2 Blower Burner Assembly 3 Base 4 A Gas train LP 4 B Gas Train Natural Gas 5 Controller 6 Electrical Box 7 Front Door Control Panel 8 Cabinet 6 2 1 Ma...

Страница 27: ...Water Connection 5 Condensate Collector 6 Igniter 7 Burner 8 Burner Gasket 9 Burner Hood 6 2 3 SC 3000 SC 4000 Heat Engine Mark Description 1 Burner 2 Burner Transition Piece 3 Blower 4 Venturi 5 Manu...

Страница 28: ...cial or consequential damages such as loss of the use of products facilities or production inconvenience loss of time or labor expense involved in repairing or replacing the alleged defective Product...

Страница 29: ...Date Hi Low Fire O2 CO CO2 Stack Temp pH Action By Appendix 1 Maintenance Log 54 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 APPENDIX 1 Gas Fired Boiler...

Страница 30: ...in section 3 10 4 to get 5 O2 in the flue gas If this cannot be achieved perform the following steps If the O2 is too high then the inlet gas pressure should be adjusted to the minimum pressure allow...

Страница 31: ...ntire hydronic system Samples of the system water with cleaner should be taken and analyzed to ensure proper cleaner strength Once cleaned the system should be flushed with fresh fill water until the...

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