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33

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

MAINTEN

ANCE

Gas Fired Boiler

32

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

MAINTEN

ANCE

Gas Fired Boiler

N

ote

:

 When an Internal Error occurs, as identified above, the failure is internal to the 

ENVI® 

boiler control and 

replacement of the 

ENVI®

 control is required. A qualified service technician must replace the control.

Code

eNVI® Display

lockout 

Description

A00

NED

Unassigned

No Error Description, Call For Service

A01

IGNITION FAILURE

Ignition Failure

During an attempt to light, no flame was detected

A02

FLAME FAILURE

Flame Failure

During run, the flame was lost

A03

HIGH LIMIT

High Limit

The temperature in the boiler exceeded the setting on 
the High Limit Control

A05

INT ERR GAS VLV RLY

Internal Error Gas Valve Relay

Call for service.

A06

INT ERR SAFETY RLY

Internal Error Safety Relay

Call for service.

A07

LOW FLOW / ILK

Low Water Flow or Open Interlock 
Circuit

Water Flow is Inadequate or Interlock Jumper/Circuit 
is Open.

A09

INTERAL ERROR 

 

9 or 27 or 28 or 30

Internal Error  

9 or 27 or 28 or 29 or 30

Call for service.

A10

INT ERR E2PROM ERR

Internal Error E2PROM Err

Call for service.

A12

INT ERR E2PROM SIG

Internal Error E2PROM Sig

Call for service.

A13

INTERAL ERROR 13

Internal Error 13

Call for service.

A14

INTERAL ERROR 14

Internal Error 14

Call for service.

A15

INTERAL ERROR 16

Internal Error 16

Call for service.

A16

INTERAL ERROR 22

Internal Error 22

Call for service.

A18

INTERAL ERROR 19

Internal Error 19

Call for service.

A19

LATE FLAME

Late Flame

Flame still present after boiler gas valve closed during 
post purge

A20

EARLY FLAME

Early Flame

Flame detected before boiler gas valve opened during 
pre purge

A30

HIGH GAS PRESSURE

High Gas Pressure Error

The gas pressure is too high and has tripped the 
HGPS

A31

LOW GAS PRESSURE

Low Gas Pressure Error

The gas pressure is too low and has tripped the LGPS

A32

INTERAL ERROR 23

Internal Error 23

Call for service.

A33

FAN WRONG SPEED

Wrong Fan Speed Error

Fan deviation more than 300 rpm for > 1 sec (ignored 
when fan > 4200 rpm)

A34

AIR SWITCH NOT OPEN

Air Switch Not Open

Air switch does not open when fan is off

A35

AIR SWITCH NOT CLOSE

Air Switch Not Closed

Air switch does not close when fan is running

A37

UV SENSOR DEFECT

UV Sensor Defective

Self Check function of UV detector has indicated a 
failure

A38

MAX DT EXCEEDED

Max Delta Temp Exceeded

Maximum temperature differential across the boiler has 
been exceeded

A39

RAPID RISE INLET TMP

Rapid Rise Inlet Error

Inlet temperature is rising too rapidly

A40

RAPID RISE OUT TEMP

Rapid Rise Outlet Error

Outlet temperature is rising too rapidly

A41

RAPID RISE HX TEMP

Rapid Rise HX Temp

Temperature across heat exchanger is rising faster 
than allowed

A43

LOW WATER LEVEL

Low Water Cutoff

Water is too low for boiler to operate

A45

INTERNAL ERROR 31

Internal Error 31

Call for service.

Code eNVI® Display

lockout

Description

E01

OUT TEMP SENS OPEN

Outlet Temperature Sensor Open  Boiler outlet water temperature sensor open circuit

E02

IN TEMP SENS OPEN

Inlet Temperature Sensor Open Boiler inlet water sensor temperature open circuit

E03

FLUE TMP SENS OPEN

Flue Temperature Sensor Open Boiler flue gas temperature sensor open circuit

E04

DHW TEMP SENS OPEN DHW Temperature Sensor Open Domestic Hot Water temperature sensor open circuit

E05

HX TEMP SENS OPEN

Heat Exchanger Temperature 
Sensor Open

Heat Exchange temperature sensor open circuit

E11

OUT TEMP SENS SHORT Outlet Temperature Sensor Short Boiler outlet water temperature sensor short circuit

E12

IN TEMP SENS SHORT

Inlet Temperature Sensor Short Boiler inlet water temperature sensor short circuit

E13

FLUE TMP SENS SHORT Flue Temperature Sensor Short Boiler flue gas temperature sensor short circuit

E14

DHW TEMP SENS SHORT DHW Temperature Sensor Short Domestic Hot Water temperature sensor short circuit

E15

HX TEMP SENS SHORT

Heat Exchanger Temperature 

Sensor Short

Heat Exchange temperature sensor short circuit

E16

HEADER SENS SHORT

Header Temperature Sensor is 
defective

Header temperature sensor on IF board has a short circuit or an 
open circuit

E18

LINE NEUTRAL REV

Electrical Error

Hot and Neutral are reversed

E20

FALSE FLAME

False Flame

Flame detected when no flame should be present

E21

LOW FLOW / ILK

Low Water Flow or Open 
Interlock Circuit 

E21 converts to A07 after 5 minutes

E22

NO GROUND 60 HZ ERR No Ground error

No ground connected or voltage on ground

E23

LINE FREQUENCY ERR

Line Frequency Error

Line frequency deviates from 60Hz by more than 2%

E24

FAULTY GROUND

Faulty Ground

Ground/Earth connection is not functioning correctly

E30

HIGH FLUE TEMP

Flue Gas Temperature Too High Temperature of the flue gas is greater than se differential

E32

HIGH INLET TEMP

Inlet Temp Too High

Inlet water is greater than 194°F

E34

BLOCKED FLUE

Blocked Flue

Hi exhaust back pressure switch is tripped due to excess pressure 
in the flue/stack or excessive negative cabinet pressure

E41

REVERSE FLOW IN OUT Reversed Water Flow

The water flow through the boiler is reversed (Inlet water is hotter 
than outlet water)

E42

INTERAL ERROR 48

Internal Error 48

Call for service.

E46

INTERAL ERROR 35

Internal Error 35

Call for service.

E47

INTERAL ERROR 36

Internal Error 36

Call for service.

E48

INTERAL ERROR 37

Internal Error 37

Call for service.

E49

RAPID RISE HX ERROR

Rapid Rise Heat Exchanger 
Temperature

Temperature across heat exchanger is rising faster than allowed

E50

RAPID RISE ERROR

Rapid Rise Outlet Temp

Temperature of the Outlet water is rising faster than allowed

E51

INTERNAL ERROR 67

Internal Error 67

Call for Service

E52

WRONG BOILER TYPE

Wrong Boiler Type

Control and Boiler do not match (control is programmed for 
another type of Harsco boiler)

E 54

IF COMM FAILURE

Interface Board Failure

No communication with Interface Board

5.7 M

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 C

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5.8 a

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Содержание P-K SONIC SC-3000

Страница 1: ...ee 877 728 5351 Fax 570 476 7247 www harscopk com 2013 Harsco Industrial Patterson Kelley SONIC201 Revised June 12 2014 C S A Design Certified Complies with ANSI Z21 13 CSA 4 9 Gas Fired Low Pressure...

Страница 2: ...al connections for tightness as connections may come lose during shipping Venting Maintain exhaust pressure from 04 wc to 22 wc Hydronics Maximum Flow SC 4000 384 gpm SC 3000 285 gpm Minimum Flow Igni...

Страница 3: ...itches 23 3 10 Initial Adjustments 23 3 10 1 Operating Temperature Controller 23 3 10 2 Boiler Set Point 24 3 10 3 Other CH Parameters 24 3 10 4 Other Parameters 24 3 10 5 Additional Menu Items 24 3 1...

Страница 4: ...s fired boilers are fully modulating using variable speed combustion blowers sophisticated microprocessor controls modulating gas safety shut off control valves and a unique stainless steel heat excha...

Страница 5: ...res de verrouillage signalisation lors de l entretien WARNING Improper use may result in fire or injury Read instructions safety manual before installing operating or servicing boiler The safety label...

Страница 6: ...ainer and be covered by a tarpaulin or other waterproof covering 3 1 1 Initial Inspection Upon receiving the boiler inspect it for signs of shipping damage Some damage may be hidden Unpack the boiler...

Страница 7: ...connected to the DHW temperature sensor or thermostat This circuit is energized by the boiler with a 5V potential The temperature sensor must be a NTC having 12k 77 F Header Temp Sensor TB1 9 and TB1...

Страница 8: ...re that may cause excessive condensate production in the vent Direct Vent An appliance that is constructed and installed so that all air for combustion is derived directly from outdoors and all flue g...

Страница 9: ...d by deducting the blockage area of any fixed louvers grilles or screens from the total area of the opening 2 Screens shall be not smaller than 3 Motorized louvers shall be interlocked with the applia...

Страница 10: ...echnical Service 1 877 728 5351 INSTALLATION Gas Fired Boiler The boiler vent should not be connected into any portion of another mechanical draft system without consulting the vent manufacturer The b...

Страница 11: ...ll operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place the appliance being inspected in operation Follow the lighting instructions Adjust the thermostat so tha...

Страница 12: ...tted to the boiler The boiler shall not be used as a pipe anchor When installed in a two pipe system that provides both chilled and hot water the control system should be configured so as to limit the...

Страница 13: ...guration 2 Place the boiler in operation at the high fire setting BNR TEST MODE HI 3 Smoothly close the downstream manual isolation valve to reduce the gas flow and cause flame failure 4 The display w...

Страница 14: ...hnician to hold the boiler in high or low fire during firing operation so that the combustion adjustment can be performed as indicated below The second test mode checks the fan rate with the burner of...

Страница 15: ...ssary 3 11 3 Checking Flame Signal Using the control panel enter the information mode and scroll down view the flame signal This shows A when the boiler is firing and shows 0 A when the boiler is not...

Страница 16: ...orrective action or repair 5 1 2 Weekly Observe the conditions of the main flame A normal high fire flame is mostly orange with a blue halo while at low fire the burner will glow yellowish orange Corr...

Страница 17: ...temperature low water level WARNING 5 6 Troubleshooting 5 6 3 Low Gas Pressure The low gas pressure switch opens when there is or has been insufficient gas pressure available for proper operation of...

Страница 18: ...INTERNAL ERROR 31 Internal Error 31 Call for service Code ENVI Display Lockout Description E01 OUT TEMP SENS OPEN Outlet Temperature Sensor Open Boiler outlet water temperature sensor open circuit E02...

Страница 19: ...o not ground through the conduit Terminal Number Label Description 3 120V AC Neutral Neutral for use with TB2 10 Switched Output 4 120V AC Neutral Neutral for use with TB2 11 3 Way Valve 5 120V AC Neu...

Страница 20: ...ly configured for either 208V 220 240V or 440 480V three phase 60 hertz service Improper configuration of the transformer could result in serious injury or death The high voltage TB2 terminal block is...

Страница 21: ...77 728 5351 Gas Fired Boiler 38 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT SC 3000 SC 4000 220 240 VAC three p...

Страница 22: ...1 877 728 5351 Gas Fired Boiler 40 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 SC 3000 SC 4000 Boiler Wir...

Страница 23: ...lley Technical Service 1 877 728 5351 Gas Fired Boiler 42 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 2 S...

Страница 24: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 44 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Страница 25: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 46 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Страница 26: ...5 7 6 4 B 2 4 A Mark Description 1 Heat Exchanger 2 Blower Burner Assembly 3 Base 4 A Gas train LP 4 B Gas Train Natural Gas 5 Controller 6 Electrical Box 7 Front Door Control Panel 8 Cabinet 6 2 1 Ma...

Страница 27: ...Water Connection 5 Condensate Collector 6 Igniter 7 Burner 8 Burner Gasket 9 Burner Hood 6 2 3 SC 3000 SC 4000 Heat Engine Mark Description 1 Burner 2 Burner Transition Piece 3 Blower 4 Venturi 5 Manu...

Страница 28: ...cial or consequential damages such as loss of the use of products facilities or production inconvenience loss of time or labor expense involved in repairing or replacing the alleged defective Product...

Страница 29: ...Date Hi Low Fire O2 CO CO2 Stack Temp pH Action By Appendix 1 Maintenance Log 54 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 APPENDIX 1 Gas Fired Boiler...

Страница 30: ...in section 3 10 4 to get 5 O2 in the flue gas If this cannot be achieved perform the following steps If the O2 is too high then the inlet gas pressure should be adjusted to the minimum pressure allow...

Страница 31: ...ntire hydronic system Samples of the system water with cleaner should be taken and analyzed to ensure proper cleaner strength Once cleaned the system should be flushed with fresh fill water until the...

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