background image

10

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

INST

alla

TION

Gas Fired Boiler

DhW Pump Relay w/ Delay Off

 – This output is enabled when there is 

a call for 

DHW

 When the call for heat is removed, the output remains enabled for the post pump time parameter 

within the 

DHW

 settings. This output provides 

120 VAC

, 0.5 Amp service to 

TB2-12

. The neutral for this circuit is 

provided on 

TB2-5

.

Circ Pump Relay w/ Delay Off

 – This output is enabled when there is a call for heat. When the call for heat 

is removed, the output remains enabled for the post pump time parameter within the CH settings. This output 

provides 

120 VAC

, 0.5 Amp service to 

TB2-13

. The neutral for this circuit is provided on 

TB2-6

.

Damper Relay

 – This output is enabled when the call for heat is enabled. This output provides 

120 VAC

 service 

to 

TB2-14

. The neutral for this circuit is provided on 

TB2-7

. This circuit is for pilot duty only.

master Alarm Relay

 – This is a dry set of contacts that are normally open and will close in the event of an alarm 

output from the boiler control, connecting 

TB2-15

 and 

TB2-16

.

Flame Detected Relay

 – This is a dry set of contacts that are normally open and will close whenever the boiler 

control is reading a flame, connecting 

TB2-17

 and 

TB2-18

.

11

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

INST

alla

TION

Gas Fired Boiler

3.4.2 high Voltage (

tB2

) terminal Block

3.4.3 low Voltage (tB1) terminal Block

enable/Disable

 – 

TB1-1

 and 

TB1-2

 are used for enabling the boiler (factory installed jumper). Closing this circuit 

allows the boiler to run. Opening this circuit prevents the boiler from running. This circuit is energized by the boiler. 

It has a 

24 VAC

 potential. Devices connected to these terminals must be rated for 

24 VAC

 

Note: this circuit will be 

changed by certain Ch modes and Cascade master modes. * Note 1

external Interlock

 – 

TB1-3

 and 

TB1-4

 are used for attachment of an additional field safety device to the boiler 

control circuit (factory installed jumper). Closing this circuit allows the boiler to run. Opening this circuit prevents the 

boiler from running. This circuit is energized by the boiler with a 

5V

 potential. Devices connected to these terminals 

must be rated for 

5V

.  

Outdoor temp sensor

 – 

TB1-5

 and 

TB1-6

 are connected to the outdoor temperature sensor. The temperature 

control must be programmed to run an outdoor air schedule. The outdoor air sensor and programming help are 

available from the local Harsco Industrial, Patterson-Kelley Representative. This circuit is energized by the boiler 

with a 

5V

 potential. The temperature sensor must be a NTC having 12k @ 77°F.  

DhW stat/sensor

 – 

TB1-7

 and 

TB1-8

 are connected to the 

DHW

 temperature sensor or thermostat. This circuit is 

energized by the boiler with a 

5V

 potential. The temperature sensor must be a 

NTC

 having 1

2k @ 77°F

header temp sensor

 – 

TB1-9

 and 

TB1-10

 are connected to the header temperature sensor. This circuit is 

energized by the boiler with a 

5V

 potential. The temperature sensor must be a 

NTC

 having 

12k @ 77°F

DhW Flow switch

 – 

TB1-11

 is energized by the boiler with a 

5V

 potential. This circuit connects through a flow 

switch on the domestic side of a domestic hot water system. The flow switch should close upon flow to provide a 

closed circuit back to 

TB1-12

.  

Analog Input 

– Remote signal for controlling the boiler. The boiler can be operated in a remote setpoint or a 

remote firing rate control mode. Input 

0-10 VDC+

 signal on 

TB1-13

 only. The 0 

VDC

- Analog Input is provided on 

 

TB1-14

. The temperature control must be programmed to run with the analog input. 

* Note 1

mODBus®

 – 

TB1-17

 and 

TB1-18

 are used for connecting a 

MODBUS®

 building management system. *

Note 1

Cascade

 – 

TB1-19

 and 

TB1-20

 are used to connect between boilers that are part of a Master/Member Network. Up 

to 24 boilers may be connected together. 

* Note 1

*NOTE 1 - Refer to ENVI® Control Advanced Users Guide (Part # 1004905953) for more information.

The high voltage (

TB2

) terminal 

block contains 

120 VAC

 output pilot 

duty. Do not connect any 

120 VAC

 

supply voltage to the high voltage 

(

TB2

) terminal block. Connecting a 

120 VAC supply voltage to 

TB2

 can 

result in serious injury or death.

Be sure to check the nameplate on 

 

the boiler before connecting 

electrical supply.

!

CAUTION

A dedicated earth ground (green 

wire) is required to avoid nuisance 

shutdowns. Do not ground through

 

the conduit.

n

oTICe

!

!

WARNING

The 

SC-3000

 and 

SC-4000

 boiler may be supplied from the factory as 

either 

208–240 VAC

 or 

440-480 VAC

. Refer to Sections 

6.1.4

 and 

6.1.5

 for 

proper wiring and configuration of the internal control transformer.

C

odes

united states:

 

 

NFPA 54/ANSI Z223.1 

National Fuel Gas Code

 

NFPA/ANSI 211 

 

Chimneys, Fireplaces, Vents and Solid Fuel  Burning Appliances

Canada:

 

CAN/CSA B149.1 

 

Installation Codes for Gas Burning Equipment

s

Tandards

UL 1738 

 

 

Venting Systems for Gas-Burning Appliances, Categories II, III, and IV

 

ULC S636-95   

 

Standard for Type BH Venting Systems

 

 

 

 

 

Sheet Metal and Thermoplastic Duct Construction Manual Air Conditioning 

 

 

 

 

 

Contractors National Association (SMACNA) 

These codes and standards contain information for the venting of gas fired appliances, including, but not limited 

to vent sizing, location, clearance to combustibles, and safe installation practices. The installation must comply 

with both the above Federal Codes and with state, provincial and local codes.

3.5 I

nleT

 a

Ir

 

and

 e

xhausT

 v

enTIng

3.5.1 Applicable Codes and standards

Refer to sections 6.1.4, 6.1.5 and 6.2.2 for proper wiring and configuration of the electrical connections.

Содержание P-K SONIC SC-3000

Страница 1: ...ee 877 728 5351 Fax 570 476 7247 www harscopk com 2013 Harsco Industrial Patterson Kelley SONIC201 Revised June 12 2014 C S A Design Certified Complies with ANSI Z21 13 CSA 4 9 Gas Fired Low Pressure...

Страница 2: ...al connections for tightness as connections may come lose during shipping Venting Maintain exhaust pressure from 04 wc to 22 wc Hydronics Maximum Flow SC 4000 384 gpm SC 3000 285 gpm Minimum Flow Igni...

Страница 3: ...itches 23 3 10 Initial Adjustments 23 3 10 1 Operating Temperature Controller 23 3 10 2 Boiler Set Point 24 3 10 3 Other CH Parameters 24 3 10 4 Other Parameters 24 3 10 5 Additional Menu Items 24 3 1...

Страница 4: ...s fired boilers are fully modulating using variable speed combustion blowers sophisticated microprocessor controls modulating gas safety shut off control valves and a unique stainless steel heat excha...

Страница 5: ...res de verrouillage signalisation lors de l entretien WARNING Improper use may result in fire or injury Read instructions safety manual before installing operating or servicing boiler The safety label...

Страница 6: ...ainer and be covered by a tarpaulin or other waterproof covering 3 1 1 Initial Inspection Upon receiving the boiler inspect it for signs of shipping damage Some damage may be hidden Unpack the boiler...

Страница 7: ...connected to the DHW temperature sensor or thermostat This circuit is energized by the boiler with a 5V potential The temperature sensor must be a NTC having 12k 77 F Header Temp Sensor TB1 9 and TB1...

Страница 8: ...re that may cause excessive condensate production in the vent Direct Vent An appliance that is constructed and installed so that all air for combustion is derived directly from outdoors and all flue g...

Страница 9: ...d by deducting the blockage area of any fixed louvers grilles or screens from the total area of the opening 2 Screens shall be not smaller than 3 Motorized louvers shall be interlocked with the applia...

Страница 10: ...echnical Service 1 877 728 5351 INSTALLATION Gas Fired Boiler The boiler vent should not be connected into any portion of another mechanical draft system without consulting the vent manufacturer The b...

Страница 11: ...ll operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place the appliance being inspected in operation Follow the lighting instructions Adjust the thermostat so tha...

Страница 12: ...tted to the boiler The boiler shall not be used as a pipe anchor When installed in a two pipe system that provides both chilled and hot water the control system should be configured so as to limit the...

Страница 13: ...guration 2 Place the boiler in operation at the high fire setting BNR TEST MODE HI 3 Smoothly close the downstream manual isolation valve to reduce the gas flow and cause flame failure 4 The display w...

Страница 14: ...hnician to hold the boiler in high or low fire during firing operation so that the combustion adjustment can be performed as indicated below The second test mode checks the fan rate with the burner of...

Страница 15: ...ssary 3 11 3 Checking Flame Signal Using the control panel enter the information mode and scroll down view the flame signal This shows A when the boiler is firing and shows 0 A when the boiler is not...

Страница 16: ...orrective action or repair 5 1 2 Weekly Observe the conditions of the main flame A normal high fire flame is mostly orange with a blue halo while at low fire the burner will glow yellowish orange Corr...

Страница 17: ...temperature low water level WARNING 5 6 Troubleshooting 5 6 3 Low Gas Pressure The low gas pressure switch opens when there is or has been insufficient gas pressure available for proper operation of...

Страница 18: ...INTERNAL ERROR 31 Internal Error 31 Call for service Code ENVI Display Lockout Description E01 OUT TEMP SENS OPEN Outlet Temperature Sensor Open Boiler outlet water temperature sensor open circuit E02...

Страница 19: ...o not ground through the conduit Terminal Number Label Description 3 120V AC Neutral Neutral for use with TB2 10 Switched Output 4 120V AC Neutral Neutral for use with TB2 11 3 Way Valve 5 120V AC Neu...

Страница 20: ...ly configured for either 208V 220 240V or 440 480V three phase 60 hertz service Improper configuration of the transformer could result in serious injury or death The high voltage TB2 terminal block is...

Страница 21: ...77 728 5351 Gas Fired Boiler 38 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT SC 3000 SC 4000 220 240 VAC three p...

Страница 22: ...1 877 728 5351 Gas Fired Boiler 40 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 SC 3000 SC 4000 Boiler Wir...

Страница 23: ...lley Technical Service 1 877 728 5351 Gas Fired Boiler 42 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 2 S...

Страница 24: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 44 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Страница 25: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 46 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Страница 26: ...5 7 6 4 B 2 4 A Mark Description 1 Heat Exchanger 2 Blower Burner Assembly 3 Base 4 A Gas train LP 4 B Gas Train Natural Gas 5 Controller 6 Electrical Box 7 Front Door Control Panel 8 Cabinet 6 2 1 Ma...

Страница 27: ...Water Connection 5 Condensate Collector 6 Igniter 7 Burner 8 Burner Gasket 9 Burner Hood 6 2 3 SC 3000 SC 4000 Heat Engine Mark Description 1 Burner 2 Burner Transition Piece 3 Blower 4 Venturi 5 Manu...

Страница 28: ...cial or consequential damages such as loss of the use of products facilities or production inconvenience loss of time or labor expense involved in repairing or replacing the alleged defective Product...

Страница 29: ...Date Hi Low Fire O2 CO CO2 Stack Temp pH Action By Appendix 1 Maintenance Log 54 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 APPENDIX 1 Gas Fired Boiler...

Страница 30: ...in section 3 10 4 to get 5 O2 in the flue gas If this cannot be achieved perform the following steps If the O2 is too high then the inlet gas pressure should be adjusted to the minimum pressure allow...

Страница 31: ...ntire hydronic system Samples of the system water with cleaner should be taken and analyzed to ensure proper cleaner strength Once cleaned the system should be flushed with fresh fill water until the...

Отзывы: