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05-1481-00-00.fm

Maintenance and servicing

5.20 Troubleshooting

5.20.1 Troubleshooting at the vehicle

Malfunction/fault

Possible cause

Actions/rectification

Diesel engine

Diesel engine does not start

•

Fuel tank empty

•

Refuelling

•

Have fuel system bled

•

Fuel system contaminated

•

Fuel filter contaminated

•

Have fuel filter maintained

•

Have fuel system cleaned

•

Fuel system draws air, leaks

•

Have fuel system checked for leaks

•

Low outdoor temperatures

•

Preheat

•

Starter has inadequate power

•

Check cable connections

•

Recharge the battery

•

Battery has no voltage

•

Recharge the battery

Diesel engine difficult to start or
stops again immediately

•

Fuel system contaminated

•

Fuel filter/pre-filter contaminated

•

Have fuel system cleaned

•

Carry out fuel filter maintenance

•

Air in fuel system

•

Bleed fuel system

•

Fuel lines pinched or damaged

•

Have repaired

•

Excessive injector return flow

•

Have repaired

•

Pressure on a work hydraulics

pump

•

A main or secondary consumer

function has been deactivated due

to a fault

•

e.g. slider is jammed

•

Investigate and eliminate the fault

Starter does not have adequate
power on start-up

•

Battery pole terminals loose or

oxidised

•

Clean pole terminals and connect

them correctly

•

Starter cable loose or broken

•

Tighten cable or replace cable lug

•

Starter defective

•

Have repaired

Diesel engine with inadequate
power

•

Fuel system contaminated

•

Fuel filter contaminated

•

Carry out fuel filter maintenance

•

Clean fuel tank

•

High-pressure pump defective

•

Have repaired

•

Air filter soiled

•

Clean filter insert

•

Engine temperature too high –

engine control switches to

emergency operation

•

Check coolant level, top up coolant

•

Cleaning the radiator fins

•

Unsuitable fuel

•

Fuel specification

•

Error entry in engine control unit –

engine control unit switches to

emergency operation

•

Have error memory read by

authorised workshop

•

Switch motor and ignition off, re-

start

Diesel engine emits blue-black
smoke

•

Diesel engine has high oil

consumption

•

Switch off diesel engine, have

repaired

Diesel engine runs loudly

•

Exhaust system leaks or is loose

•

Have exhaust system checked

Diesel engine makes noises

•

Diesel engine has internal damage

•

Switch off diesel engine, have

repaired

Содержание Citymaster 2200

Страница 1: ...Cleaning technology Municipal technology Citymaster 2200 Operating Manual Issue October 2016 Part number 48600050012...

Страница 2: ...ins all important information for operation maintenance and care We have provided the places in this operating manual concerning your safety with a danger pictogram Your authorised Hako dealer is avai...

Страница 3: ...riving on public roads with attachments fitted The legal regulations of your country especially those concerning the use of attachments The requirements specified in the licence certificate part 1 for...

Страница 4: ...luded in the scope of supply 1 warning triangle of approved type 1 warning light of approved type 1 warning vest 1 first aid kit corresponding at least to the requirements of DIN 13164 Sheet 1 standar...

Страница 5: ...work and instructed about the dangers The vehicle and its front mounted equipment and attachments correspond by virtue of their design and construction as well as in the version distributed by us to t...

Страница 6: ...5 Safety instructions for maintenance and servicing 17 1 5 1 General 17 1 5 2 Protective devices 17 1 5 3 Engine 18 1 5 4 Fuel system 19 1 5 5 Exhaust gas purification system 20 1 5 6 Cooling system 2...

Страница 7: ...neral Notes 107 3 1 1 Instruction 107 3 1 2 Running in period 107 3 2 Driving the Citymaster 2200 108 3 2 1 Before start up of the vehicle 108 3 2 2 Starting the vehicle and moving off 110 3 2 3 Stopp...

Страница 8: ...ecking the engine oil 187 5 6 2 Topping up engine oil 188 5 7 Fuel system 189 5 7 1 Refuelling 190 5 8 Exhaust gas purification system 191 5 8 1 Diesel particle filter 192 5 8 2 Refuelling AdBlue 192...

Страница 9: ...weeping level 2 brush system 224 5 18 4 Checking the sweeping level 3 brush system 225 5 18 5 Checking the suction mouth sealing strips 2 brush system 226 5 18 6 Checking the suction mouth sealing str...

Страница 10: ...Indication of a possible danger with average risk in which death or severe physical injury can occur if it is not avoided Caution Indication of a danger with low risk in which light to medium severe p...

Страница 11: ...d by Hako experts This device may not be used by persons including children with reduced physical or mental abilities or by persons without sufficient experience and skills You should pay special atte...

Страница 12: ...instructions set out in the Operating Manual and only by persons who are aware of the risks and safety factors involved Rectify or have rectified any functional disorders immediately especially those...

Страница 13: ...It is primarily designed as a safety reserve in emergency situations ABS is also not capable of overcoming physical limits This must be taken into account especially when the road is slippery or wet...

Страница 14: ...e that there are no persons in the towing area There is a danger to life The vehicle may be loaded only using suitable loading aids such as a loading ramp or drive up planks There is a risk of injury...

Страница 15: ...left There is a risk of injury Front attachments not correctly fastened to the front tool carrier can drop down while driving Always secure the front attachment with the locking devices There is a ri...

Страница 16: ...ed dirt hopper Handling of the vehicle must be adapted accordingly There is a risk of accidents Do not exceed the permissible total weight of the vehicle There is a risk of accidents When the dirt hop...

Страница 17: ...tion Daily and weekly maintenance work must be done by the operating staff In all other maintenance work please contact your nearest authorised Hako dealer Apart from the regular general inspection th...

Страница 18: ...isk of burns Attention If the engine oil pressure warning symbol in the multifunction display lights up with the engine running there is a risk of engine damage Stop the vehicle in the safe area Turn...

Страница 19: ...n will no longer be guaranteed Operation with rape seed oil or biodiesel fuel RME PME or vegetable oil is not permitted Do not start the vehicle when the fuel tank is empty This may damage the rail pr...

Страница 20: ...o not dilute AdBlue and to not add additives In the event of malfunctions and damages at the exhaust gas purification system resulting from the application of AdBlue that does not meet the specificati...

Страница 21: ...The coolant additive and the coolant are detrimental to health Therefore store the coolant additive in the original container and take particular care to ensure that it is kept out of the reach of ch...

Страница 22: ...rk on the hydraulic system of the vehicle may be done only by persons with special knowledge and experience in hydraulics Regularly check all pipes hoses and screw connections for leaks and external v...

Страница 23: ...original brake fluid for topping up see Engine vehicle fluids and lubricants Environmental danger Ensure safe and environment conserving disposal of operating and auxiliary materials Take up escaping...

Страница 24: ...y There is a risk of accidents Attention Depending on the version the wheel weighs between 30 and 48 kg If necessary ask a second person for help or use suitable lifting equipment There is a risk of i...

Страница 25: ...l system or when performing welding work Always observe the correct order when connecting and disconnecting the battery Disconnecting the battery First the minus pole and then the plus pole Connecting...

Страница 26: ...may be necessary Above all it must be ensured that the subsequently installed electrical and electronic components comply with the EMC Directive 2014 30 EC in the relevant valid edition and bear the C...

Страница 27: ...here is a danger to life Special caution is required in the area of the front and rear mounted equipment and attachments There is a danger to life Do not touch any parts such as engine block cooling s...

Страница 28: ...ry can burst or explode Danger of burns due to battery acid The special safety and accident prevention regulations must be complied with when handling the battery Batteries contain sulphuric acid Dang...

Страница 29: ...staff and the required technical equipment Refrigerant may under no circumstances get into the atmosphere Have refrigerants disposed of by an authorised workshop Observe national regulations Environm...

Страница 30: ...ions 1 9 Labels on the vehicle The following safety and instruction labels are affixed well legibly to the vehicle Renew missing or illegible labels immediately G E A B D E F Fig 1 A C B H Citymaster...

Страница 31: ...oise measurements label and the type plate are located in the vehicle cab under the driver s seat Label Emergency steering Fig 1 E The Emergency steering label is located in the vehicle cab on the ste...

Страница 32: ...contains information on the function and handling of the individual control displays on the vehicle The controls always have the same item number in all chapters Option is used whenever controls or o...

Страница 33: ...02 1481 00 00 fm 33 Operation 4 7 8 Fig 2 3 2 1 5 6 13 14 9 10 11 18 19 15 16 17 20 22 24 23 21 25 12 26 27 28...

Страница 34: ...on 9 Low beam headlights 10 Parking light headlights High beam headlights 11 Turn indicator 12 Daytime running lights 13 Door handle Door lock 14 Side indicator light 15 Fuel tank 16 Hydraulic oil tan...

Страница 35: ...02 1481 00 00 fm 35 Operation Fig 3 34 31 29 32 33 34 35 36 37 30...

Страница 36: ...29 Automatic lubrication system option 30 Exhaust gas system 31 AC condenser 32 Air filter 33 Engine compartment 34 Brake light rear light turn indicator reversing light rear fog light 35 Wheel chock...

Страница 37: ...02 1481 00 00 fm 37 Operation Fig 4 54 41 53 54 38 50 52 50 56 51 38 48 49 39 40 55 47 43 44 58 57 45 69 62 59 60 61 63 65 66 67 68 43 46 42 40 39 70 64 44...

Страница 38: ...ing column adjustment 52 Cigarette lighter 3 pin socket 53 Combined switch at the steering column right for windscreen wiper windscreen washer unit high beam low beam headlight flasher and horn turn i...

Страница 39: ...02 1481 00 00 fm 39 Operation Fig 5 73 74 71 72 72 71 74 75 76 82 83 84 77 78 79 81...

Страница 40: ...r light 75 Tip switch heated windscreen option heated outside rearview mirror option 76 Switch rotating beacon 77 Not used 78 Not used 79 Not used 80 Free 81 Switch circulating water service 82 Switch...

Страница 41: ...02 1481 00 00 fm 41 Operation Fig 6 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 108 100 102 103 104 105 106 107 109 110 111 101...

Страница 42: ...ight with telltale 98 Tip switch working lights with telltale 99 Tip switch cruise control 100 Tip switch rapid winter service option 101 Not used 102 Switch 2nd fresh water pump option 103 Switch rev...

Страница 43: ...02 1481 00 00 fm 43 Operation Fig 7 114 116 117 118 119 120 115 113 112...

Страница 44: ...he left brush RAISE LOWER SWIVEL joystick with 3 brush system for the 3rd brush 114 RAISE LOWER SWIVEL joystick with 2 brush system for the right brush RAISE LOWER SWIVEL joystick with 3 brush system...

Страница 45: ...02 1481 00 00 fm 45 Operation Fig 8 127 126 125 124 123 122 121 152 151 150 149 148 147 146 145 144 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 143...

Страница 46: ...ght battery charging 133 Telltale preheater 134 Telltale turn indicator left 135 Telltale turn indicator right 136 Warning light brake lining wear 137 Warning light brake 138 Telltale high beam 139 Wa...

Страница 47: ...02 1481 00 00 fm 47 Operation Fig 9 154 155 156 157 158 159 160 161 162 163 173 172 174 171 175 153 164 165 167 176 168 170 169 166...

Страница 48: ...eping system control block plug blue 162 Swivel to the right swivel function for snow blade sleeve green option 163 Swivel to the left swivel function for snow blade sleeve green option 164 Plug conne...

Страница 49: ...engine control unit afterrun is ensured automatically It is thus possible to operate the battery master switch immediately after switching off the ignition Turn the key to the left vertical and remove...

Страница 50: ...ument lighting cigarette lighter interior lighting rotating beacon and hazard warning flasher function even when the ignition key is removed All telltales and warning lights are off I Ignition ON Dies...

Страница 51: ...device the diesel particle filter has reached a critical load condition and must be regenerated For more information see page 191 125 Yellow EOBD MIL warning light European On Board Diagnosis The SCR...

Страница 52: ...g flasher is switched on 136 Yellow Warning light brake lining wear Lights up when the brake linings are worn For more information see page 203 137 Red Warning light brake Lights up when the brake flu...

Страница 53: ...from an authorised workshop for troubleshooting Drive carefully in this situation When the warning light lights up driving speed is limited to 25 km h 145 Red Warning light EBD electronic brake force...

Страница 54: ...approx 11 5 litres of diesel left in the tank see page 190 Fig 14 143 Note The vehicle has been set at the factory to the tyre size fitted on the vehicle at delivery If the vehicle is fitted with a d...

Страница 55: ...ns per minute x 100 AdBlue display The AdBlue display Fig 17 151 shows the tank level As soon as the pointer reaches the red zone the warning light Fig 17 152 lights up If the warning light lights up...

Страница 56: ...e the SCROLL UP button Fig 19 121 to move the cursor up in the menu Use the SCROLL DOWN button Fig 19 122 to move the cursor down in the menu Use the OK button Fig 19 147 to activate a menu item Use t...

Страница 57: ...rature below 4 C C Operating data Display of fuel consumption or operating hours D Drive messages Display of messages E Warning messages If no messages are available Hako logo F Total mileage Display...

Страница 58: ...symbol indicates a temperature below 4 C C Operating data Display of fuel consumption or operating hours D Drive messages Display of messages E Warning messages If no messages are available Hako logo...

Страница 59: ...mption average fuel consumption Display of the average fuel consumption in l 100 km or mi l Fuel consumption average consump tion Display of the average fuel consumption in l h Diesel engine hour mete...

Страница 60: ...llow Hydrostatic brake force Hydrostatic brake force stage III is switched on Yellow Recovery mode Recovery mode is switched on Green Front wheel steering Symbol flashes until the rear axle is in the...

Страница 61: ...ised workshop soon If the ABS symbol in the indicating device also lights up Seek assistance from an authorised workshop immediately Red Three times Dirt hopper flap Lights up when the dirt hopper fla...

Страница 62: ...tion rectify If necessary seek assistance from an authorised workshop Yellow Twice Warning Message regarding a critical vehicle condition Check the cause Seek assistance from an authorised workshop Re...

Страница 63: ...brush drive Displays the set volume flow of the right hand brush drive G Symbol coarse material flap see page 64 H Symbol area clearing func tion see page 64 I Symbol fresh water see page 64 J Bar ch...

Страница 64: ...t hand brush deactivated E Green Right hand brush activated G Yellow Coarse material flap open H White Area clearing function available and deactivated H Green Area clearing function available and act...

Страница 65: ...omatic system activated B Green Front mounted equipment switched on and front mounted equipment automatic system activated C White Attachment switched off quick emptying activated C Green Attachment s...

Страница 66: ...speed Rotating the turn push knob Fig 25 117 changes the value in the bar charts Fig 25 F The bar chart is divided into 10 increments Setting the brush speed brush pressure Briefly pressing the quick...

Страница 67: ...itches on off the main consumer Fig 26 A or B and opens the adjustment menu of the respective main consumer Rotating the turn push knob Fig 26 117 changes the value of the bar chart One bar correspond...

Страница 68: ...he following additional functions are possible in winter service Fig 27 117 A Symbol Colour Meaning Red Deactivate Green Activate Symbol Colour Additional function Meaning White Suction mouth lift sys...

Страница 69: ...lant level and top up if necessary 108 C If the temperature exceeds 112 C a signal tone is output three times and a warning sym bol is displayed full screen for five seconds in the multifunction dis p...

Страница 70: ...ng circuit for work hydraulics intervenes A signal tone is output three times and a warning symbol is displayed full screen for five seconds in the multifunction display The main consumers of the hydr...

Страница 71: ...r The symbol is indicated by a yellow frame Press the OK button Fig 30 147 The parameter has been reset A B E C D Fig 30 122 121 148 147 Note The reset menu closes automatically if no button is presse...

Страница 72: ...the options menu Fig 32 A Fig 31 122 121 148 147 Note The options menu is opened via the reset menu closes automatically if no button is pressed for five seconds and is closed by pressing the MENU but...

Страница 73: ...t the desired day Press the OK button Fig 33 147 The display of the month is indicated by a yellow frame Use the SCROLL UP button Fig 33 121 or the SCROLL DOWN button Fig 33 122 to set the desired mon...

Страница 74: ...ame 3 Press the OK button Fig 34 147 The options menu opens 4 Use the SCROLL UP button Fig 34 121 or the SCROLL DOWN button Fig 34 122 to mark the icon of the selection menu for display sizes Fig 34 B...

Страница 75: ...lay sizes select the icon EXIT Fig 35 G and confirm Fig 35 A B C G 122 121 148 147 D E F Display section Remark A Fuel consumption Display of the current fuel consumption B Fuel consumption Average l...

Страница 76: ...96 in the centre console serves the following functions Switching the headlights parking light low beam clearance lights rear lights and instrument lighting on and off Note Follow the regulations of y...

Страница 77: ...the turn indicators Operating the horn Operating the wipers and windscreen washer unit Fig 37 1 0 67 Auxiliary headlights switch option ON Press switch on symbol Auxiliary headlights in operation Tell...

Страница 78: ...he turn indicator system is not working prop erly Check the front rear and side turn indicators immedi ately as well as the turn indicators on the trailer Horn 0 Combined switch in the home position H...

Страница 79: ...ss the tip switch at the bottom Telltale off Attention Only switch on the rear fog light in poor visibility e g under 50 m and at max 50 km h in Germany otherwise motorists behind you will be dazzled...

Страница 80: ...lights ON Press the tip switch on symbol Telltale in tip switch on OFF Press the tip switch at the bottom Telltale off Note The working lights only go on when the parking lights or head lights are swi...

Страница 81: ...ts an obstruction to the normal flow of traffic when working Observe the relevant national regulations for your country Note The rotating beacon can be folded down to the rear for low headroom opening...

Страница 82: ...d switch further into the 2nd stage Slow 3 Turn the combined switch further into the 3rd stage Fast Windscreen washer unit 0 Combined switch in the home position Windscreen washer unit OFF 1 Push the...

Страница 83: ...ts operating temperature Note The vehicle is equipped with a warm water suction fan heating The vehicle heater can be set to 2 operating conditions Ventilating with fresh air Heating The air flow is t...

Страница 84: ...Fig 49 75 for the heated outside rearview mirror wind screen is located in the roof console Fig 48 57 59 58 B A Air circulation control lever A Swivel the lever to Fig 48 A Air is drawn in from the ou...

Страница 85: ...ioning system Have maintenance work on the air conditioning system done only by an authorised workshop Attention Excessive temperature differences can be harmful to health A temperature difference of...

Страница 86: ...Combustion gases contain toxic substances There is a risk of poisoning and asphyxiation Switch off the auxiliary heater before entering enclosed areas Note To heat the cab turn the rotary switch for...

Страница 87: ...ing the height of front seat edge Pull the lever Fig 52 E upwards Adjust the seat to the desired height by shifting your weight accordingly in the front seat area Release the lever Fig 52 E A Fig 52 4...

Страница 88: ...igh backrest and a mechanically adjustable lumbar support and can be equipped with electric seat heating Adjusting the lumbar support option Use the handwheel Fig 53 A to adjust the intensity of the l...

Страница 89: ...the seat forwards or backwards Release the lever Fig 55 D and let the seat engage Adjusting the lumbar support Use the handwheel Fig 55 E to adjust the intensity of the lumbar support Adjusting the t...

Страница 90: ...person Never use one seat belt to secure two persons e g children Check seat belt condition regularly Have damaged parts replaced immediately by your authorised Hako dealer Always keep the seat belt...

Страница 91: ...t always lie firmly against your pelvis Taking off the seat belt Hold the seat belt Press the red button on the belt lock Fig 57 B The buckle latch Fig 57 A pops out of the belt lock by spring pressur...

Страница 92: ...ss the locking lever Fig 58 A on the steering column downwards Adjust the height of the steering wheel Pull the locking lever Fig 58 A on the steering column upwards After successful adjustment Hold t...

Страница 93: ...working and rest periods and the speed and distance travelled For information on the operation of the digital EU control device refer to the separate operating manual of the manufacturer Malfunctions...

Страница 94: ...ighter Fig 61 B The cigarette lighter returns to its initial position after a couple of seconds and can be pulled out to light a cigarette When using as a socket Pull out the cigarette lighter Fig 61...

Страница 95: ...ilise the braking effect of the diesel engine During long downhill stretches also brake in intervals Drive in a forward looking fashion Power brake The power brakes work with negative pressure which i...

Страница 96: ...aking distances should not lead to a careless driving style It is primarily designed as a safety reserve in difficult situations ABS is also not capable of overcoming physical limits This must be take...

Страница 97: ...f a system fault the ABS warning light Fig 64 144 lights up the EBD still ensures the blocking sequence front axle before rear axle Fig 66 144 145 Note If there is a severe fault in the ABS the EBD wa...

Страница 98: ...ing the parking brake while driving the warning light Fig 68 139 flashes and the buzzer sounds on applying the brake Danger Only use the parking brake instead of the service brake in an emergency i e...

Страница 99: ...braking effect Switch in stage III strong braking effect The respective symbol appears in the multifunction display Stage I Symbol Fig 70 A Stage II Symbol Fig 70 B Stage III Symbol Fig 70 C Fig 69 48...

Страница 100: ...educe the vehicle speed immediately Drive slowly to an authorised workshop Rectify or have rectified the cause of the oil loss Check the hydraulic oil level in the tank and correct if required Note Th...

Страница 101: ...ly switched to front wheel steering Checking the steering To ensure that the steering system is fully functional at all times check the steering before driving the vehicle With vehicles with four whee...

Страница 102: ...ng Press the tip switch on symbol Fig 73 A The symbol Fig 73 C flashes until the rear axle reaches the straight ahead position Front wheel steering is switched on automatically and the symbol Fig 73 C...

Страница 103: ...port mode In transport mode the forward speed is 0 to 62 km h and the reverse speed is 0 to 25 km h Adjusting the speed levels Switch from work mode to offset mode Press 1 x hare Fig 74 A Switch from...

Страница 104: ...nts Initially stop the vehicle Position Drive switch Effect F Pull the drive switch upwards and push it forwards Forward travel N Drive switch in centre position Neutral position R Pull the drive swit...

Страница 105: ...th hydraulic oil temperatures below 10 C the diesel speed is reduced by the drive control to prevent damage to the hydraulic pumps Attention A sensor on the pressure filter limits the drive control wh...

Страница 106: ...rential lock ON Press the tip switch on symbol Telltale in tip switch lights up OFF Release the tip switch Telltale off Note When driving the differential lock can be activated up to max 25 km h The f...

Страница 107: ...2 Running in period Handle the vehicle carefully during its first 100 operating hours Observing the following recommendations during the running in period will create the conditions required for opti...

Страница 108: ...signated use and the instructions set out in the Operating Manual and only by persons who are aware of the risks and safety factors involved Rectify or have rectified any functional disorders immediat...

Страница 109: ...208 8 Checking the windscreen washer unit 211 9 Checking the electrical system fuses light bulbs condition of the battery 212 10 Checking the battery master switch option 49 11 Checking the light and...

Страница 110: ...vercoming physical limits This must be taken into account especially when the road is slippery or wet There is a risk of accidents Note that there is a risk of skidding on unpaved ground or snow and i...

Страница 111: ...ure 5 Turn the ignition key to position II and hold it in this position until the engine starts 6 Release the ignition key 0 107 139 Fig 79 141 133 132 131 55 49 P I II Note The starter cannot be actu...

Страница 112: ...ssure applied the brake lights light up when the brake pedal is depressed Lighting If required switch on the low beam Fig 80 96 working lights Fig 80 98 and rotating beacon Fig 80 76 In the cold seaso...

Страница 113: ...6 Test the brakes when travelling at low speed Check in the rearview mirror to ensure that a braking manoeuvre will not cause any kind of obstruction 7 Always warm the engine up before running it und...

Страница 114: ...on the vehicle from overheating If the temperature exceeds 80 C the interlocking circuit for drive hydraulics intervenes The symbol Fig 82 A for the hydraulic oil temperature in the multifunction disp...

Страница 115: ...rear axle drive and a light rear axle the hydrostatic braking effect must be set with the switch Fig 83 90 to ensure the rear axle is not overbraked see page 117 If overbraking nevertheless occurs du...

Страница 116: ...vehicle make sure that no easily inflammable materials are in the direct vicinity of the exhaust system especially the exhaust pipe When parking the vehicle while the engine is running make sure that...

Страница 117: ...effect 2 Remove your foot from the accelerator pedal Fig 84 49 or move the drive switch Fig 84 56 to the neutral position 3 Gently press the brake pedal Fig 84 48 Braking with the brake pedal Observe...

Страница 118: ...e the Safety instructions Stopping and parking the vehicle see page 116 1 Allow the engine to run on for approx 60 seconds so that the tempera ture can stabilise 2 Turn the ignition key in the ignitio...

Страница 119: ...njury Use the wheels for securing the vehicle If the diesel engine is switched off power steering does not work emergency steering function Steering will then require more force There is a risk of acc...

Страница 120: ...el steering 5 Switch off the ignition 6 In order to recover the vehicle the recovery switch Fig 86 68 must be actuated The telltale in the switch lights up The yellow symbol Fig 86 A appears in the mu...

Страница 121: ...hoses are connected correctly Swapping the connections can lead to reverse functioning of the attachment e g movement to the right rather than the left There is a risk of injury Front attachments not...

Страница 122: ...rrier is adjusted using the throttle valve Fig 88 168 The throttle valve is located behind the cab on the right hand side The suction mouth has been removed with 3 brush system The lowering speed of t...

Страница 123: ...ion Fig 89 156 rotatory main consumer front sweeping roller sleeve red option 23 pin socket Fig 89 159 for coding plug of the front mounted equipment Is only required for winter service when using a r...

Страница 124: ...oles Fig 90 B Work mode Offset mode When the front tool carrier is in the upper end position remove the mounting bolts Fig 90 A from the mounting holes Fig 90 B and insert into the mounting holes Fig...

Страница 125: ...mode is adjusted with the tip switch Fig 112 94 Set the speed according to the requirements 6 Switch on the differential lock with the tip switch Fig 112 87 The differ ential lock can be used when a r...

Страница 126: ...d by pressing the tip switch Fig 92 100 Swivel function Swivelling the snow blade option or a rotary snow brush option is acti vated by moving the left hand joystick Fig 92 113 to the side If a wedge...

Страница 127: ...cking circuit that can be activated When raising the front mounted equipment the main consumer is switched off automatically When lowering the device again the main consumer is switched on automatical...

Страница 128: ...ing the hydraulic hoses 1 Turn on the ignition do not start the engine 2 For attachments press the switch Fig 96 65 for the pressure relief of the rear hydraulic connections 3 Make the connections Att...

Страница 129: ...nd closes automatically after 5 s without input Additional function of the attachment Quick emptying A quick emptying option is available for changing the spreading material or cleaning the attachment...

Страница 130: ...ing of the vehicle must be adapted accordingly There is a risk of accidents Do not exceed the permissible total weight of the vehicle There is a risk of accidents When the dirt hopper is emptied the C...

Страница 131: ...ig 99 C of the suction mouth to the arm Fig 99 D and the swivel head Fig 99 E of the lift system 5 Mount the suction mouth to the lift system using bolts washers and nuts 6 Attach the rubber buffers F...

Страница 132: ...to the arm Fig 100 D and the swivel head Fig 100 E of the lift system 5 Lower the lift system with the tip switch Fig 100 105 6 Mount the suction mouth to the lift system using bolts washers and nuts...

Страница 133: ...adjust the lowering speed with the throttle valve Fig 101 168 4 Remove the M16 fastening bolt and the washer Fig 101 B of the front tool carrier 5 Use the trolley Fig 101 C option to align the sweepin...

Страница 134: ...sweeping unit Fig 102 155 Spray nozzle sweeping unit Fig 102 157 Spray nozzle sweeping unit Fig 102 158 23 pin coding plug Fig 102 159 Supply control block sweeping unit Fig 102 160 LS connection for...

Страница 135: ...tool carrier 5 Use the trolley Fig 103 D option to align the sweeping unit Fig 103 27 centrally and in alignment with the front tool carrier 6 Raise the front tool carrier with the tip switch Fig 103...

Страница 136: ...sweeping unit Fig 104 155 Spray nozzle sweeping unit Fig 104 157 Spray nozzle sweeping unit Fig 104 158 23 pin coding plug Fig 104 159 Supply control block sweeping unit Fig 104 160 LS connection for...

Страница 137: ...upports 3 Use the four cranks Fig 105 A of the front and rear supports Fig 105 B to evenly raise the dirt hopper Fig 105 26 and slide over the four tipper balls Fig 105 C of the vehicle 4 Align the ba...

Страница 138: ...p Fig 106 B on the right hand side of the vehicle Make sure the swivel head of the lifting cylinder is in alignment with the attachment Fig 106 C of the dirt hopper 8 Insert the safety pin Fig 106 D i...

Страница 139: ...173 Swivel function open dirt hopper flap sleeve green Fig 108 174 23 pin coding plug Fig 108 166 Plug connection for 1st fresh water pump Fig 108 164 Plug connection for 2nd fresh water pump option...

Страница 140: ...f two to remove the cross beam Fig 108 A of the front supports 11 Use the cranks to lower all the supports and remove the fastening bolts Remove the supports from the change rack of the dirt hopper 12...

Страница 141: ...r skirt Fig 109 C and open the filler cap Fig 109 D Fill the fresh water tank using a water hose Tank volume see Technical data No Description Page 1 Check all items from the checklist Before start up...

Страница 142: ...the parking brake 3 Open the dirt hopper flap Fig 110 A with the tip switchFig 110 106 4 Connect the water hose and fill the dirt hopper with water up to the lower edge of the suction duct flange Fig...

Страница 143: ...switch Fig 111 95 and move off see page 113 In transport mode the forward speed is 0 to 62 km h and the reverse speed is 0 to 25 km h No Description Page 1 Driving to the work site 143 2 Starting vacu...

Страница 144: ...the speed according to the requirements 6 If necessary in work mode switch on the reversing tip switch Fig 112 119 when driving forwards This enables brief reverse sweeping Work mode with cruise cont...

Страница 145: ...tick forwards The 3rd brush is tilted forwards Joystick backwards The 3rd brush is tilted backwards Joystick to the left The 3rd brush is tilted to the left Joystick to the right The 3rd brush is tilt...

Страница 146: ...ltifunction display Briefly pressing the quick select buttons Fig 118 115 or Fig 118 116 switches the main consumer on off and opens the adjustment menu of the respective main consumer Rotating the tu...

Страница 147: ...divided into 10 increments The last set function is displayed after a new selection Opening the coarse material flap If there are larger objects or coarse dirt cans bottles leaves etc in front of the...

Страница 148: ...according to the requirements Low dust formation reduce fresh water volume with the valve Severe dust formation increase fresh water volume with the valve Assignment of the valves with a sweeping unit...

Страница 149: ...g 122 113 Joystick Fig 122 114 tip switch Fig 122 118 tip switch Fig 122 119 and switch Fig 122 105 Switch Function A Actuating the coarse material flap Switching off the switch coarse material flap c...

Страница 150: ...rt hopper back into its end position To do so unlock the safety strut with the lever Fig 124 E see page 222 5 Switch on sweeping and raise the suction mouth with the tip switch Fig 124 108 6 Loosen th...

Страница 151: ...to the quick coupler Fig 125 C 3 Start the vehicle see page 111 Set the changeover valve Fig 125 D to the high pressure cleaner position Fig 125 E 4 Aim the spray lance at the surface to be cleaned a...

Страница 152: ...the dirt hopper option External operation can be activated via switches in the roof console The tip switches are then without function External operation The dirt hopper can be raised lowered and the...

Страница 153: ...water tank is located near the left hand rear wheel 2 Open the circulating water valve with the switch Fig 128 81 when the ignition is switched on 3 Open the hand valve Fig 128 A and drain the circula...

Страница 154: ...ig 130 A is located on the right hand side of the vehicle under the dirt hopper Check the fresh water filter daily for contamination and clean as required 1 Drive the vehicle to a suitable cleaning pl...

Страница 155: ...witch Fig 132 95 to switch on work mode and raise the brushes with the joysticks Fig 132 113 and 114 4 Remove the contamination in the suction fan using approx 3 bar water pressure when the suction fa...

Страница 156: ...page 155 1 Drive the vehicle to a suitable cleaning place and park it safely 2 Open the dirt hopper flap Fig 133 A with the tip switch Fig 133 106 3 Clean the inside of the dirt hopper using a water...

Страница 157: ...and lower it onto the safety strut see page 222 2 Unlock the sump valve Fig 134 A with the lock Fig 134 B Press the lever forwards and inwards see position Fig 134 I 3 Raise the dirt hopper with the...

Страница 158: ...hose to the Geka coupling Fig 135 A and flush the circulating water hose to the suction mouth and to the drain hose Lever Fig 135 C horizontal flush hose to the suction mouth Lever Fig 135 C vertical...

Страница 159: ...e 65 AdBlue tank volume litre 15 Name Unit Value Transport mode forwards reverse km h 62 25 Work mode forwards reverse km h 15 15 Offset mode forwards reverse km h 20 Gradability with standard equipme...

Страница 160: ...draulic oils See page 179 HVLP 46 Tank volume litre 53 Name Unit Value Nominal voltage Volt 12 Generator Ampere 105 Battery 12 V 55 Ah Name Unit Value Sweeping unit 2 brush system Brush diameter mm 90...

Страница 161: ...nsions Name Unit 2 brush system 3 brush system Length mm 4949 4973 Width with standard tyres mm 1330 1330 Height with standard tyres mm 2054 2054 Wheelbase mm 2190 2190 Tread width with standard tyres...

Страница 162: ...hout sound insulation package 83 dB 2 0 dB 83 dB 2 0 dB Guaranteed sound power level to Machinery Directive 2000 14 EC with measuring standard DIN EN ISO 3744 Conditions ECO mode Speed 1400 rpm Standa...

Страница 163: ...Labels on the vehicle section Always have the following work on the vehicle done in an authorised work shop Safety relevant work Maintenance work Changes as well as installations and conversions Work...

Страница 164: ...itch the engine off and pull out the ignition key There is a risk of accidents If dismantling safety devices is required in equipping maintenance and repair work fit and check the safety devices immed...

Страница 165: ...rkshop in the following table In order for guarantee and warranty claims to be acknowledged all main tenance work must be carried out by an authorised workshop and Hako GmbH notified accordingly In th...

Страница 166: ...nce and servicing 6 000 B 6 500 A 7 000 B 7 500 A 8 000 B 8 500 A 9 000 B 9 500 A 10 000 B 10 500 A 11 000 B 11 500 A 12 000 B 12 500 A 13 000 B After operating hours Maintenance plan Date Operating h...

Страница 167: ...t cleaning with compressed air if necessary Checking fuel supply refuelling if required Steering Checking the steering system for function and leak tightness Brake Checking the operating and parking b...

Страница 168: ...eels Checking the wheels air pressure tread depth and damage Lubrication work at the vehicle Carry out all lubrication work according to the lubrication plan see page 175 Vacuum sweeping system Sweepi...

Страница 169: ...nctions Checking cabling for abrasion points and damage Checking battery charge condition cleaning and greasing battery poles Hydraulics Changing the return filter Checking the hydraulic oil level ref...

Страница 170: ...cking coolant hoses and radiator Checking coolant level in expansion tank refilling if necessary Checking the radiator grille for dirt cleaning with compressed air if necessary Checking engine bearing...

Страница 171: ...ater system cleaning if necessary Checking the trailing rubber strap at the 3rd brush 3 brush system only Suction mouth Checking the suction mouth setting adjusting if necessary Checking the coarse ma...

Страница 172: ...horn lighting and working functions Checking cabling for abrasion points and damage Checking battery charge condition cleaning and greasing battery poles Hydraulics Checking the hydraulic oil level re...

Страница 173: ...ng if necessary Checking the impact plate of the hopper lid for wear Checking the seals of the hopper lid for tightness and damage Checking the joints and bearings of the hopper lid Checking the exhau...

Страница 174: ...particle filter performing service regeneration if necessary Changing the coolant 50 distilled water and 50 Paraflu UP at the latest every 5 years Never drive without coolant additive Paraflu UP even...

Страница 175: ...the vehicle Check the lubrication points weekly Lubricant specification see Engine vehicle fluids and lubricants Item Assembly Name A Doors Door hinges left right above and below 4 points B Central lu...

Страница 176: ...eping system Check the lubrication points weekly Lubricant specification see Engine vehicle fluids and lubricants Item Assembly Name A Sweeping unit 2 brush system Swing brush arms to the side 6 pcs B...

Страница 177: ...the side 2 points B Raise Lower pulled brush arms 4 points C Incline pulled brush arms 2 points D Swing 3rd brush arm in parallel 8 points E Swing 3rd brush arm in parallel 2 points F Raise Lower 3rd...

Страница 178: ...178 05 1481 00 00 fm Maintenance and servicing Item Assembly Name A Dirt hopper Lift cylinder dirt hopper flap 4 points B Raising joints 2 points Fig 140 B A...

Страница 179: ...N 51524 Part 3 Year round Tank volume at sight glass max marking 53 litres total volume approx 75 80 litres Ester based biode gradable oil Pano lin HLP SYNTH 46 DIN 51524 Part 3 Rear axle Transfer cas...

Страница 180: ...the chassis underneath the cab Filler opening for engine oil accessible when the attachment is raised Engine oil filter three phase alternator accessible when the attachment is raised and the engine...

Страница 181: ...and secure it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 If necessary raise the tipper 3 Loosen the fastening bolt Fig 141 B and swing...

Страница 182: ...face and secure it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 Push both locks Fig 142 B simultaneously inwards and swing up the radiator...

Страница 183: ...ap 1 Place the vehicle on a level surface and hold it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 The side flap Fig 143 C is fixed with m...

Страница 184: ...e attachment insert the lever fixed behind the passen ger seat in the cab into the holder of the hand pump Fig 144 A and pump the attachment up To do so the lever Fig 144 B located at the pump must be...

Страница 185: ...ed by applying pressure e g by means of a suitable screwdriver to the centre pins of the solenoids Danger If the EMERGENCY manual control is activated with the engine running Risk of accidents Only us...

Страница 186: ...on key There is a risk of burns Attention If the engine oil pressure warning symbol in the multifunction display lights up with the engine running there is a risk of engine damage Stop the vehicle in...

Страница 187: ...hicle behind the fuel tank Fig 146 15 and can be accessed from the outside 4 Check the engine oil level If the engine oil pressure warning light Fig 146 A lights up After 10 operating hours or daily W...

Страница 188: ...186 3 Remove the engine cover and clean the area around the filler cap Fig 147 A with a lint free cloth 4 Open the filler cap and top up engine oil with a suitable oil can Engine oil specification se...

Страница 189: ...system will be damaged or reliable diesel particle filter regeneration will no longer be guaranteed Operation with rape seed oil or biodiesel fuel RME PME or vegetable oil is not permitted Do not star...

Страница 190: ...the drum pump intake manifold opening down to max 15 cm above the floor of the drum Only fill the tank with refuelling aids funnels or filler pipes with integrated microfilter Keep all refuelling cont...

Страница 191: ...per ISO 22241 or DIN 70070 Do not dilute AdBlue and to not add additives In the event of malfunctions and damages at the exhaust gas purification system resulting from the application of AdBlue that...

Страница 192: ...lling AdBlue Observe the Safety instructions Exhaust system see page 191 The AdBlue tank is located on the left hand side of the vehicle next to the diesel tank The tank volume is 15 litres If the war...

Страница 193: ...loser than 30 cm to the radiator fins The coolant additive and the coolant are detrimental to health Therefore store the coolant additive in the original container and take particular care to ensure t...

Страница 194: ...e on a level surface and secure it with the parking brake 2 Raise the dirt hopper and place it on the safety strut see page 222 3 Switch the engine off and pull out the ignition key Allow the engine t...

Страница 195: ...tasks with strong contamination of the radiator the vehicle can be equipped with a reversing fan in the factory Accumulated dust leaves or grass is are blown through the radiator grille to the outside...

Страница 196: ...Press the cyclone separator Fig 154 C to the side and remove the dust particles separated from the filter housing Danger Do not touch any parts such as engine block cooling system and exhaust system...

Страница 197: ...it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 Remove the right side cover see page 183 3 Open the locks Fig 157 C at the air filter hou...

Страница 198: ...fluids approved by the Hako GmbH see Engine vehicle fluids and lubricants Use of another not recommended product must be agreed with Hako without fail In addition a written guarantee declaration must...

Страница 199: ...out the ignition key Allow the engine to cool down 3 Open the side flap Fig 158 B see page 183 4 Check the hydraulic oil level at the sight glass The hydraulic oil level should lie between the MIN and...

Страница 200: ...ll the hydraulic oil has returned into the hydraulic tank check the hydraulic oil level at the sight glass Fig 1 C Sketch Fig 1 I The hydraulic oil level is correct if it is visible at the lower edge...

Страница 201: ...ng information on the press sleeve Manufacturer s name or identification e g XXX Operating pressure maximum working pressure of hydraulic hose line e g 330 bar The last two digits of the year of manuf...

Страница 202: ...Therefore do not try to correct the oil levels yourself as an incorrect oil can result in considerable damage Always seek advice from an authorised workshop when detecting leaks Environmental danger E...

Страница 203: ...asks which must be performed by the operator of the vehicle Check the level in the brake fluid tank Check the brake system daily for effectiveness before starting to drive Attention Contamination of t...

Страница 204: ...cle on a level surface and secure it with the parking brake 2 Switch the engine off and pull out the ignition key Allow the engine to cool down 3 If the brake fluid level in the brake fluid tank is no...

Страница 205: ...not perform welding on parts of the refrigeration circuit or in their immediate vicinity Keep the coolant in the closed original container only and keep out of the reach of children Attention Have th...

Страница 206: ...and side of the vehicle 5 14 2 Filling the air conditioning system Observe the Safety instructions Air conditioning system see page 205 Due to the design vehicle air conditioning systems cannot be her...

Страница 207: ...vals Maintenance intervals according to maintenance plan see page 167 Remove the plate filter as follows 1 Place the vehicle on a level surface and secure it with the parking brake Switch the engine o...

Страница 208: ...risk of accidents New tyres do not have optimum adhesion and should therefore be run in for about 100 kilometres whilst driving carefully There is a risk of accidents Worn tyres mean worse grip on the...

Страница 209: ...he jack hydraulic or mechanical version underneath the jacking point 5 Lift the vehicle until the wheel to be changed is off the ground 6 Loosen the wheel bolts fully and remove the wheel from the axl...

Страница 210: ...en the wheel bolts to 380 Nm in the sequence shown 5 Fit the wheel bolt caps 6 After driving approx 50 km retighten the wheel bolts in the sequence shown and to the prescribed torque 5 2 1 3 6 4 Fig 1...

Страница 211: ...a level surface and secure it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 Fold down the backrest of the driver s seat 3 Open the windscre...

Страница 212: ...If stronger fuses are used the electrical system can be destroyed and there can be fires Attention Always disconnect the battery when working on the electrical system or when performing welding work A...

Страница 213: ...erminals on the side and at the top 5 Use a hexagonal socket wrench to loosen the two bolts of the holder for the side cover Fig 168 B 6 Loosen both bolts of the battery brace Fig 168 C and remove the...

Страница 214: ...cated on the right rear panel of the vehicle cab The fuse box Fig 169 64 containing fuses F52 to F67 is located on the left rear panel of the cab The fuse box Fig 169 C containing fuses F100 to F103 i...

Страница 215: ...hes high beam relay window heating tip switch circulating water maintenance switch F16 5 A 15 Reversing light reversing camera option F17 5A 15 AdBlue supply module attachment raised sensor F18 5 A 15...

Страница 216: ...X signal for hydrostatic control unit F51 7 5 A X Signal for tilting function dirt hopper and dirt hopper flap F52 5 A 30 Electronic unit of hydrostatic control unit F53 20 A 30 ABS control unit power...

Страница 217: ...y 15 Switched on ignition X Switched on ignition interrupted starting process 58 Light switch stage 1 parking light reversing light 56 Light switch stage 2 headlights high or low beam HRM Ignition swi...

Страница 218: ...the hexagon nuts Fig 170 B 4 Tilt the headlight plate Fig 170 C to the rear High beam headlights Changing the light bulb in the front high beam headlight 1 Remove the cable plug Fig 171 A 2 Remove the...

Страница 219: ...ig 173 D at the lamp socket do not touch the glass bulb and insert it in the headlight 5 Pay attention to the latch that ensures correct positioning of the light bulb Fig 173 D in the headlight see fi...

Страница 220: ...ress in new light bulb and rotate half a turn 6 Insert light bulb socket into the turn indicator 7 Turn the light bulb socket 90 in a clockwise direction whilst holding on to the turn indicator 8 Scre...

Страница 221: ...new light bulb and rotate half a turn Attach the light cover and attach with the screws Fig 177 A Auxiliary headlights option and working lights Changing the light bulbs of the auxiliary headlights a...

Страница 222: ...ce work move the dirt hopper back to the lower end position 1 Lower the dirt hopper with the tip switch Fig 179 108 until the safety strut is free 2 Unlock the safety strut with the lever Fig 179 B 3...

Страница 223: ...hicle or transport journeys This position is only possible if the brush arm Fig 180 B is on the right hand side in driving direction 45 position for working in a symmetrical manner This position is po...

Страница 224: ...e sweeping level Fig 181 A and B is adjusted in the factory with the screws Fig 181 C and D 1 Raise the sweeping unit with the joysticks Fig 181 113 and 114 2 Drive over a level surface covered with d...

Страница 225: ...s Fig 182 A B and C The sweeping level Fig 183 C for the 3rd brush is adjusted in the factory with the four screws Fig 183 D 1 Raise the sweeping unit with the joysticks Fig 183 113 and 114 2 Drive ov...

Страница 226: ...tely replace defective seals also on the coarse material flap Fig 184 B since the suction power is reduced The sealing strips must have a ground clearance of 8 5 0 2 mm and 10 0 2 mm at the front and...

Страница 227: ...diately replace defective seals also on the coarse material flap Fig 184 B since the suction power is reduced The sealing strips must have a ground clearance of 5 0 2 mm and 15 0 2 mm at the front and...

Страница 228: ...Maintenance intervals according to maintenance plan see page 167 Immediately replace a defective suction duct seal 5 18 8 Seal at the dirt hopper Observe the Safety instructions Vacuum sweeping system...

Страница 229: ...g Do not direct compressed air onto the skin or towards other persons Do not use compressed air for cleaning clothes When using a high pressure cleaner or steam jet cleaner Maintain a minimum distance...

Страница 230: ...use these inside the vehicle for plastic parts Do not use any paint cleaners or products containing solvents methanol or hydrocarbons Cleaning glass areas Use special glass cleaners and clean cloths...

Страница 231: ...rew connections immediately Danger Clean the engine at engine standstill only otherwise there is a risk of injury Switch the engine off before cleaning Attention When cleaning the engine with a water...

Страница 232: ...due to a fault e g slider is jammed Investigate and eliminate the fault Starter does not have adequate power on start up Battery pole terminals loose or oxidised Clean pole terminals and connect them...

Страница 233: ...ling system contaminated Have the inside of the cooling system cleaned and degreased Engine oil in cooling system Internal leaks Switch off engine have repaired Electrical system Diesel engine does no...

Страница 234: ...essure Check and correct tyre pressure Oil on brake linings Vehicle not safe to operate have repaired Brake linings worn unevenly No or insufficient braking effect No brake fluid in expansion tank Top...

Страница 235: ...e the coarse material flap The dirt hopper is full Empty the dirt hopper The dirt hopper flap is not locked Lock the dirt hopper flap The suction fan is contaminated Clean the suction fan The dirt hop...

Страница 236: ...236 05 1481 00 00 fm Maintenance and servicing...

Страница 237: ...on which this declaration is based corresponds with the relevant basic safety and health requirements of the EC Directive 2006 42 EC as well as the requirements according to 2014 30 EC The following...

Страница 238: ...rmed this You will nd out more about our commitment on www hako com Everywhere and quite close to you Our ef cient distribution and service network guarantees short journeys and fast help Reliable cle...

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