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Series 96 Owner’s Manual

23

PART NO.    QTY

ITEM

DESCRIPTION

90246-94

1       Bypass 

Makes the connection between the plumbing and the Main Valve Body.  Also, 

Housing

contains the “Hard Water” Blending Valve and Bypass Piston.  The 
recommended seal for the 1 ¼" male inlet-outlet threads is the nylon Hook-up 
Nut (Part No. 90251), O-ring (Part No. 90837), and Copper Adapter (Part No. 
90254).  Make sure the O-ring is between the housing and the Copper Adapter.  
The O-ring seal areas at the main Valve Body inlet and outlet must be smooth 
and free of defects and debris, and lubricated with silicone grease before 
assembling.  When attaching to the Main Valve Body, put O-rings on the male 
bosses on the Valve Body and push the Bypass into place.  A “snap” can be 
heard when the Bypass slides into place.  When released, the Bypass should 
stay in place.  If not, the O-rings may be “pinched”.  If the O-rings are pinched, 
replace with new ones.  The Bypass comes pre-assembled with the Sensor 
housing and turbine axle.  These are not field serviceable and if damaged, must 
be replaced with a new assembly.  The Bypass Piston bore is to be smooth and 
at the recessed areas have a smooth transition (no sharp corners) to the seat 
areas.

90262

1       Bypass End 

Seals the left Piston opening on the Bypass Housing (Part Number 90246-94). 

Cap-Left

The opening is sealed with an O-ring used as an axial or “face” seal. The O-ring 
sits in a groove in the End Cap. This groove must be free of defects such as pits 
or scratches and also free of debris. When assembling the End Cap to the 
Housing, care should be taken to make sure that the O-ring stays in the groove 
in the End Cap. If misaligned, the O-ring can become pinched and leak. Also, on 
the End Cap is the Piston Axle, a 1/4" square shaft that acts as a guide/slide and 
anti-turning mechanism for the Bypass Piston.

90263

1       Bypass End 

Seals the right Piston opening on the Bypass Housing (Part Number 90246-94). 

Cap-Right

The opening is sealed with an O-ring used as an axial or “face” seal. The O-ring 
sits in a groove in the End Cap. This groove must be free of defects such as pits 
or scratches and also free of debris. When assembling the End Cap to the 
Housing, care should be taken to make sure that the O-ring stays in the groove 
in the End Cap. If misaligned, the O-ring can become pinched and leak. Also, on 
the End Cap is the guide/bushing for the Bypass Piston Drive Shaft. There is an 
O-ring seal at the opening for the Drive Shaft. This seal must be free of defects 
such as pits or scratches and also free of debris.

90218

1       Bypass Drive 

The Bypass Drive Shaft has an acme thread which is used to move the Piston 

Shaft

from the “bypass” to “service” position. When operating the Bypass, to achieve 
either “service” or “bypass,” it is only necessary to turn the Handle (Part Number 
90221) until the Piston (Part Number 90616) stops. Additional pressure (torque) 
will not improve the seal. As a matter-of-fact, once the Piston reaches the stop 
at either position, it can be backed off up to one-half turn of the handle and still 
achieve a seal.

90616

1       Bypass Piston

The white Teflon Hydro-slide O-ring covers should be free of defects such as 

Assembly

indentations and cuts. The Piston should move freely into and out of the Bypass 
Housing without damaging the Hydro-slides. If the Hydro-slides catch, tear, or 
crimp, the Housing should be replaced. NOTE: Some compression will occur 
when the Hydro-slides pass through the seal areas.

90221

1       Bypass Knob

90222

1       Blending Valve

Permits the addition of “hard water” into the soft water outlet. It is closed when 
pointing toward the Main Valve Body, and open when pointing toward the inlet 
side.

90252

1       Blending Valve 

Held in place by the three 1/2" screws. Should be in the proper orientation.

Cap

90226

1       Test Port Valve

Used to draw water samples for testing of treated water. NOTE: The Bypass 
must be in the “service” position to get an accurate sample. There are two types 
of seals on the Test Port. One seal is an O-ring which seals off the threaded 
area when the Valve is opened. The other seal is a compression seal between 
the Test Port Valve material and the Right End Cap material. If this seal is 
“overtightened,” it can damage the sealing area on the End Cap causing a 
permanent leak.

Содержание 96MM

Страница 1: ...Series 96 Owner s Manual REV 2 0...

Страница 2: ...MENTS HOW AND WHEN TO USE THE BYPASS 14 TROUBLESHOOTING 15 PARTS DIAGRAMS 17 Brine Valve Elbow Installation 32 Brine Cabinet Data 33 CYCLE SETTINGS 34 EQUIPMENT SPECIFICATIONS 35 WARRANTY 36 Page Inst...

Страница 3: ...lved minerals are calcium and magnesium the water is said to be hard Hard water often also contains traces of dissolved iron dirt and sediment particles Although hard water is not harmful to drink it...

Страница 4: ...um chloride you must select the potassium option during the programming of the controller We do not recommend the use of Potassium Chloride when iron is present in the raw water supply Disinfection Th...

Страница 5: ...ur water conditions and the number of people in your family If your electricity is out longer than 17 hours please reset time of day All other settings will be maintained For information on programmin...

Страница 6: ...sed through this product has a compensated hardness of more than 90 grains per gallon or contains bacteria iron bacteria tannins algae oil acid salt or other unusual substances special equipment must...

Страница 7: ...96 Building Codes All installations must conform to local plumbing and electrical codes Minimum Inlet Pipe Size Well water recommended minimum inlet pipe size 3 4 I D 19 mm Municipal water recommended...

Страница 8: ...waste water In placing the Series 96 consider the following Install the Series 96 ahead of the water heater to prevent build up of hard water deposits in the water heater This placement will maintain...

Страница 9: ...ss soldering flux air or any other foreign material 9 Close the faucet and check for leaks If leaks are found turn off the main water supply and open the nearest cold water faucet to depressurize the...

Страница 10: ...enerate when it reaches the REG TIME Also as a safety feature if the appliance s capacity is exceeded a demand immediate regeneration will occur This way a family should never run out of soft water an...

Страница 11: ...n to move cursor one digit to the right of parameter that can be set When cursor is at extreme right position press again to reset cursor to extreme left position DISPLAY FUNCTION When pressed and hel...

Страница 12: ...arameter The display will show Soft V 1 07 This parameter may not be set 3 00 Push the DISPLAY button to step to the next parameter The display will show Mode 2 The Mode is the number of the OPERATING...

Страница 13: ...9 00a Push the CHANGE button to toggle parameter value from No to Yes In this example set to 96hr Regen No 10 00 Push the DISPLAY button to step to the next parameter The display will show Backwash 1...

Страница 14: ...ample set to Turbine Test NO 15 00 Push the DISPLAY button to step to the next parameter The display will show Reg Tonight NO This parameter if set to YES will force a regeneration at the next set reg...

Страница 15: ...ple 11 00 AM or 05 00 PM 2 00 Push the DISPLAY button to step to the next parameter The display will show Reg Time 02 00 AM This parameter is to be set for the desired time a normally scheduled regene...

Страница 16: ...preference over a period of time WHEN HOW TO USE THE BYPASS VALVE The bypass valve is intended to provide isolation of the Series 96 appliance in the event of a system malfunc tion leak or if the use...

Страница 17: ...ms an empty space between the water and salt To test use a blunt object like a broom handle Push the handle into the salt to dislodge the salt bridge No soft water The plumbing bypass valve is in the...

Страница 18: ...g 8 Excess water in brine tank Restricted frozen or pinched drain line See Fig 1 Remove restriction thaw or straighten drain line Plugged brine line brine line flow control or air check See Fig 9 11 C...

Страница 19: ...1 1 54501 Media Cabinet Cover Assembly 2 2 90837 Bypass Nut Gasket 3 2 90254 1 or Copper Adapter 2 90256 PVC Adapter optional 2 90258 1 Copper Adapter optional 4 2 90251 Bypass Nut 5 1 CO700A Cabinet...

Страница 20: ...SERIES 96 BRINE TANK ASSEMBLY Series 96 Owner s Manual 18 For brine tank information on water depth and salt usage see page 34 Figure 4...

Страница 21: ...2 93870 4 Screw 3 90614 1 Drain End Cap Assembly 4 93808 2 O Ring 5 93835 2 Sleeve 6 93838 2 O Ring 7 90615 94 1 Bypass Assembly 8 93833 1 Cord Clip 9 90828 1 O Ring 10 not used 11 95301T JG 1 Drive...

Страница 22: ...opening The gasket seals at its outer edges and between the inlet screen and nozzle opening These areas must be free of defects such as tearsor pits and be free of debris 3 93221 1 Injector Nozzle Cre...

Страница 23: ...together and seals the assembly to the Main Valve Body 6 90807 4 Injector Screw These four machine screws should be tightened evenly and snug 7 93810 1 Injector Screen Acts as a pre filter to keep deb...

Страница 24: ...27 O Ring 8 1 90246 Bypass Housing 9 1 90616 Bypass Piston Assembly 10 1 90218 Bypass Piston Drive Shaft 11 1 90803 O Ring NO QTY PART NO DESCRIPTION 12 1 90263 Bypass Endcap right 13 1 90828 O Ring 1...

Страница 25: ...e in the End Cap This groove must be free of defects such as pits or scratches and also free of debris When assembling the End Cap to the Housing care should be taken to make sure that the O ring stay...

Страница 26: ...k wafer Hall Effect Sensor to the controller board must not be severely bent folded over cut or broken Care should be taken when putting the Sensor into the Sensor Housing The spring flap below the Se...

Страница 27: ...2 1 90217 Drive Motor 3 2 93891 Hex Nut 4 1 93238 Drive Gear 5 2 90809 Screw 6 1 93219 Piston Slide Cam Cover 7 1 93217 Piston Slide Cam 8 1 93583 Drive End Cap 9 1 93216 Piston Slide 10 2 90818 Screw...

Страница 28: ...freely before the Drive Motor is assembled 93219 1 Piston Slide Cam The cover secures the Piston Slide Cam Part No 93217 in place and acts as a Cover bushing for the Cam Shaft 95521 1 Magnet Disc The...

Страница 29: ...Figure 9 NO QTY PART NO DESCRIPTION 1 1 93620 Piston Assembly includes O Ring Spring 2 1 90821 O Ring 3 1 93260 Housing 4 1 93254 Quad Ring Retainer 5 1 90843 5 gpm Flow Control 6 1 93805 O Ring 7 1 9...

Страница 30: ...ressure insert the Cap CAUTION the 3 8 locking ring 9 must be installed to prevent air from being drawn into the appliance during brine rinse 93620 1 Brine Piston The Piston should have an O Ring on t...

Страница 31: ...seal areas are kept clean and free of debris Also both O rings should be in the proper locations one under the flange and one in the groove Do not overtighten the Fill Plug when assembling When the fl...

Страница 32: ...lus or minus 10 backwash flow rate at varying H2086 3 0 Control Button pressures Care should be taken when replacing Drain Line Flow Control Buttons to ensure that the correct rate is being used for a...

Страница 33: ...SERIES 96 SAFETY SHUTOFF ASSEMBLY Series 96 Owner s Manual 31 Figure 11...

Страница 34: ...sleeve are a 3 piece assembly that can come apart if removed from the elbow body Parts must be re assembled exactly as shown to function properly When connecting the 3 8 polytube it is first necessary...

Страница 35: ...hs correlate to the amount of salt used per regeneration SALT lbs DEPTH inches 1 0 5 3 4 3 0 8 7 8 6 0 11 7 8 9 0 15 3 8 To maintain peak performance of your appliance it is recommended that you inspe...

Страница 36: ...ing Service Setting English Unit Hardness Setting Number ______ Iron ppm clear water Capacity in Grains 24 480 Backwash 1 minute 03 0 Brine Rinse minute 30 0 Backwash 2 minute 01 0 96 Hour Regeneratio...

Страница 37: ...gpm at 10 psi pressure drop 30 2 lpm at 68 9 kPa pressure drop Minimum water temperature 40 F 6 C Maximum water temperature 120 F 49 C Min Max ambient temperature 40 F 120 F Plumbing connection 3 4 or...

Страница 38: ...tains bacterial iron algae sulphur tannins organic matter or other unusual substances then unless the system is represented as being capable of handling these substances in the system specifications o...

Страница 39: ...Series 96 Owner s Manual 37...

Страница 40: ...ng as the unit is softening the water Test product water every 12 months with the hardness test strips to check for proper functioning Hague Quality Water International 4343 S Hamilton Rd Groveport OH...

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