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HAEMMERLIN MAXIAL PREMIUM, Инструкция по эксплуатации

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INDEX 

 
 

MAXIAL PREMIUM 175 basic composition ................................................................................  3 
MAXIAL EXCELLIUM 200 basic composition .....  ....................................................................... 

4 

MAXIAL EXPERT 250 basic composition .................................................................................. 

5 

Sample EC Declaration of Conformity .......................................................................................   6 

 

Guarantee conditions ................................................................................................................. 

7 

List of all components .................................................................................................................  8-9 
Technical specifications ..............................................................................................................  10 
General characteristics ...............................................................................................................  11-12 
Precautions to be taken during installation .................................................................................  12-13 
Safety markings ..........................................................................................................................  14 
Installation and safety instructions ..............................................................................................  15-20 
Installation of electric winches: 
  - Winch 175 CA for Maxial Premium ........................................................................................ 

21-23 

  - Winch 200/250 ABM-VF for Maxial Excellium / Expert .......................................................... 

24-26 

Installation of the upper limit switch on the ladder ......................................................................  27 
Installation of the guide hooks for the upper limit switch electrical cable ....................................  28-29   
Installation of the lifting cable ......................................................................................................  30-32 
Installation and use of accessories: 
  - Roofer platform .......................................................................................................................  33 
  - Universal platform .................................................................................................................. 

34 

  - Double tipping bin .................................................................................................................. 

35-40 

  - Tipping skip ............................................................................................................................ 

41-43 

  - Horizontal/vertical sheet carrier ..............................................................................................  44 
  - Renovation platform ................................................................................................................  45-49 
Inclined shoring ...........................................................................................................................  50   
Examples of inclined installations of the hoist on the façade of a building ..................................  52 
Installation and use of shoring accessories: 
  - Base ladder prop 2 to 3m ....................................................................................................... 

52-53 

  - Extension prop 2m ..................................................................................................................  53 
  - Bumper prop 1.5 to 2.5m ........................................................................................................  54-55 
  - Pair of headboard props .........................................................................................................  56 
  - Complete trestle with fixing clamps ........................................................................................ 

57 

Vertical anchoring ........................................................................................................................  58  
Examples of vertical installations of the hoist on the façade of a building ...................................  59 
Installation and use of accessories for anchoring against a building: 
  - Enclosure clamp ......................................................................................................................  60-61 
  - Balcony clamp .........................................................................................................................  62-63 
  - Mooring cylinder ......................................................................................................................  64-66 
Vertical installation against the façade of a building using clamps ..............................................  67-68 
Examples of vertical installations of the material hoist against scaffolding ..................................  69 
Installation and use of accessories for anchoring against scaffolding: 
  - Tube, couplers and VE fixing clamps .......................................................................................  69-71 
Vertical mounting against scaffolding using VE fixing clamps ......................................................  72-73 
Dismantling the hoist .....................................................................................................................  74-75 
Regulations and safety instructions ............................................................................................... 76-79 
Maintenance ..................................................................................................................................  79-81 
Repairing Maxial electric winches .................................................................................................  82-83 
Electrical diagram of 175CA winch for Maxial Premium ...............................................................  84 
Electrical diagram of 200/250 ABM/VF winches for Maxial Excellium and Maxial Expert ............  85-86 
Guarantee form and/or after sales service ....................................................................................  87 
 
 
 
 
 
 
 
 
 
 

Содержание MAXIAL PREMIUM

Страница 1: ...XCELLIUM EXPERT Haemmerlin CDH Group 28 rue de Steinbourg BP 30045 67701 SAVERNE CEDEX FRANCE Tel 33 0 3 88 01 85 00 Fax 33 0 3 88 71 18 01 welcome haemmerlin com www haemmerlin com Material conform t...

Страница 2: ...ns of the hoist on the fa ade of a building 52 Installation and use of shoring accessories Base ladder prop 2 to 3m 52 53 Extension prop 2m 53 Bumper prop 1 5 to 2 5m 54 55 Pair of headboard props 56...

Страница 3: ...ick bolts 3 3 312262201 Extension ladder 1m PS with quick bolts 1 4 312762401 Pre angled knee joint from 30 to 60 1 20m 1 5 312772601 Headboard 0 30m 1 6 312793401 Standard trolley 1 7 312793601 Roofe...

Страница 4: ...on ladder 1m PS with quick bolts 1 4 312762401 Pre angled knee joint from 30 to 60 1 20m 1 5 312772601 Headboard 0 30m 1 6 312793401 Standard trolley 1 7 312800001 Winch 200 ABM VF Cable 6 leng 45m 1...

Страница 5: ...ladder 1m PR with quick bolts 1 4 312762501 Double ply knee joint from 0 to 60 1 20m 1 5 312772601 Headboard 0 30m 1 6 312793401 Standard trolley 1 7 312800001 Winch 200 ABM VF Cable 6 leng 45m 1 8 2...

Страница 6: ...rial number complies with the provisions of the European Machinery Directive 2006 42 EC and the national legislation implementing it It must be used in compliance with all the technical instructions f...

Страница 7: ...components arbitrary dismantling of the machine or its parts repairs carried out by unqualified personnel use of non original brand spare parts by the user or a third party shocks falls fires floods a...

Страница 8: ...tical sheet carrier 312795601 21 7 Double tipping bin 312392401 48 6 Tipping skip 312392501 25 4 Winch 175 CA Cable 5 leng 42m Remote control 3m cable 312370401 45 Winch 200 250 ABM VF Cable 6 leng 45...

Страница 9: ...de t l commande 25m 319121001 4 4 Prolongateur lectrique de fin de course haut 20m 312072501 3 4 C ble de levage D6 longueur 45m AB 312799701 6 2 C ble de levage D6 longueur 62m AB 312799801 8 6 C ble...

Страница 10: ...These provisions are derived from regulations aimed at the heads of user establishments This biannual verification must include The suitability test The assembly and installation test The state of co...

Страница 11: ...Textile Cable end 1 Crimped end 14 mm Prepared and welded Cable end 2 Loop 27x18 mm Cable drum diameter 120 mm 124 mm 124 mm Handling wheels 2 wheels winch 2 wheels winch 2 wheels winch Low voltage co...

Страница 12: ...h of the load to be hoisted Make sure that it is not possible to be within five metres of a live power line Take into account the length of materials handled and hoisted Make sure that the ground can...

Страница 13: ...ions and warnings Before connecting the winch check that the power supply complies with the manufacturer s instructions and ensure that o The supply voltage is 220V50Hz single phase o The power supply...

Страница 14: ...14 SAFETY MARKINGS ON THE MACHINE WINCH BASE LADDER HEADBOARD ACCESSORIES...

Страница 15: ...15 INSTALLATION AND SAFETY INSTRUCTIONS Calculate the required length of the ladders of the hoist The danger zone must be marked out with a physical system in accordance with the regulations in force...

Страница 16: ...y must be oriented so that the parachute cams are at the top when the ladder is hoisted Assemble the ladders and lock them with quick release bolts The assembly on the ground can be done parallel or p...

Страница 17: ...2 people on the ground From 8 to 15 m of ladder length hoist the unit with 2 people on the ground and 1 person on the roof pulling on a rope attached to the end of the ladder the person on the roof mu...

Страница 18: ...18 ASSEMBLY EXAMPLES...

Страница 19: ...and lean it against the building Adjust the knee joint to the angle of the roof minimum 30 from the ground To bend the knee joint loosen the eye bolts set the desired angle of inclination at least 30...

Страница 20: ...oint A ladder of at least 0 5m or 1m or 2m must be inserted between the knee joint and the headboard Ladders can supported directly on the roof or on trestles The trestles can be supported directly on...

Страница 21: ...locking handle downwards to allow the winch to be fitted into the base ladder AGE Remove the lower crossmember of the winch from the bottom rung of the base ladder and embed the winch fully using the...

Страница 22: ...nections Complete 24V remote control including the button box up down and emergency stop the electric cable length 3m and the male plug grey 4P T Upper limit switch complete with sensor to be clamped...

Страница 23: ...6A to protect the winch against overloads or short circuits when using an electric extension cable make sure that the cable conductors have a cross section greater than or equal to 2 5mm2 each for a l...

Страница 24: ...e the lower crossmember of the winch from the bottom rung of the base ladder and embed the winch fully using the handle Before fully embedding the winch raise the locking handle As soon as the winch i...

Страница 25: ...ctrical connections Complete 24V remote control including the button box up down and emergency stop the electric cable length 3m and the male plug grey 4P T Upper limit switch complete with sensor to...

Страница 26: ...h against overloads or short circuits when using an electric extension cable make sure that the cable conductors have a cross section greater than or equal to 2 5mm2 each for a length of 0 to 15m and...

Страница 27: ...ic winch 175CA or 200 250ABM VF Fit the upper limit switch by clamping it to the bottom flange of the ladder profile at the point at which you wish to stop the trolley in the upward direction Before c...

Страница 28: ...ist As a rule a set of 3 hooks is sufficient for base heights between 10 and 11m When the total height of the lift exceeds 11m and depending on the inclination as many hooks as necessary must be added...

Страница 29: ...of the hook until the cable passes through the spiral 5 Stretch the cable and then move on to the next hooks to repeat the operation as many times as necessary 6 When the electric cable is fully guid...

Страница 30: ...d by a railing or safety harness equipped with a fall arrest system and attached to the building Run the lifting cable between the trolley and the ladder rungs then over the knee joint pulleys right t...

Страница 31: ...31 INSTALLATION OF THE LIFTING CABLE Headboard passage Winch output 175 CA Soft cable roller Winch output 200 250 ABM VF Soft cable roller Knee joint passage Headboard passage...

Страница 32: ...32 INSTALLATION OF THE LIFTING CABLE Hooking the cable onto the parachute shaft of the trolley Cable hooking shaft A Clip Pins B Cable hooked on the parachute shaft of the trolley...

Страница 33: ...ent and materials being transported so that no part of the load can fall off Installation Hang the roofer platform on the trolley 1 2 so that the 2 upper hooks of the platform are hooked onto the uppe...

Страница 34: ...ap down equipment and materials being transported so that no part of the load can fall off Installation Place the hooking shaft on the trolley 1 and secure it with the pin 2 Attach the universal platf...

Страница 35: ...limit bumper brace 4 screws and 4 bolts Before tightening the bolts make sure that the braces are positioned under the trolley frame and that the upper limit bumper brace is positioned on the right se...

Страница 36: ...amps 1 together then fit the left and right ramp unit to the end of the ladder 2 so that o the interlocking crossmembers are supported under the ladder o the guides are in contact with the headboard d...

Страница 37: ...quipment moving in the upward direction It is also used to stop the skip from tipping when it reaches the end of its movement during tipping Installation of the upper limit switch The upper limit swit...

Страница 38: ...nual tipping downwards Pull the unlocking handle 1 while holding the tipping handle firmly to prevent the skip from suddenly tipping down Move the tipping handle 2 to gradually tip the skip to empty i...

Страница 39: ...o prevent the hoist from sliding or tipping over Perform several empty test then a loaded test assembly of the mobile equipment automatic tipping upwards of the skip return of the skip descent of the...

Страница 40: ...40 OVERLOAD OF THE DOUBLE TIPPING SKIP MAX PAYLOAD 150kg...

Страница 41: ...e tipping subframe to the trolley so that the hooks of the tipping subframe hook onto the upper crossmember of the trolley 1 then secure the assembly with the 2 braces 4 screws and 4 bolts Before tigh...

Страница 42: ...ly tip the skip to empty it We remind you that to be emptied the skip must be unlocked see detailed image G When the skip is emptied it must be locked see detailed image H by moving the skip lock befo...

Страница 43: ...l supported We recommend the use of the pair of headboard props see page 69 However other means are possible provided that the headboard is well supported and fixed to the building to prevent the hois...

Страница 44: ...the knobs To adjust the position of the sliding support loosen the clamping knobs to release the sliding support then position the sliding support so that the sheets panels and joinery are supported b...

Страница 45: ...also be used in the horizontal position for the transport of long and bulky items The side panels and the fixed wall are equipped with handles that allow the transported items to be strapped down if...

Страница 46: ...t of the trolley and lock it with the pin fig 5 Make sure that the hooking shaft is centred in relation to the trolley fig 6 Bring the platform against the trolley so that the supports are hooked onto...

Страница 47: ...pin fig 10 If necessary adjust the position of the slides in the cylinder until the horizontal position of the platform is obtained proceeding in the same way as in fig 1 The platform installed on the...

Страница 48: ...then lower it to lock in the lock Retract the slides under the platform and secure them with the pins When raising or lowering the platform the side panels can remain open as long as the support arms...

Страница 49: ...the extensions proceed in reverse order Unlock by removing the pins then remove the extensions The extensions are also used to secure bulky items that protrude from the platform They can remain in pla...

Страница 50: ...ored to the ground using dowels or fixing plugs adapted to the type of support The dowels or fixing plugs must have a minimum of 12 mm and pass through the holes provided for this purpose in the hinge...

Страница 51: ...51 EXAMPLES OF INCLINED INSTALLATIONS OF THE HOIST ON THE FA ADE OF A BUILDING...

Страница 52: ...les provided for this purpose in the hinged base crossmember The anchoring to the ground must be solid and durable The base ladder prop is extendible from 2 to 3m Installation Stretch the base ladder...

Страница 53: ...ided The anchoring to the ground must be solid and durable LADDER PROP 2m The 2m extension prop is used to extend the base ladder prop to allow it to hook onto higher rungs The base ladder prop is ext...

Страница 54: ...scaffolding The person or persons installing the bumper prop must wear a safety harness with a fall arrest system anchored to a suitable part of the building or the structure The adjustable bumper pro...

Страница 55: ...he locking pins into the most appropriate hole in the sleeve 3 If the plates are not completely in contact with the fa ade a wooden wedge of the same thickness as the free space between the sliding pl...

Страница 56: ...ss of the inclination of the ladder on a terrace or inside a building The pair of telescopic headboard props can be extended from 1 5 to 2 5 m Installation Bring the right sleeve to the headboard 1 In...

Страница 57: ...moving the locking pins 1 Extend the telescopic rods until they reach the ground 2 Lock the telescopic rods by replacing the locking pins in the most appropriate hole of the sleeve If the ground is lo...

Страница 58: ...21 to 0 35m Installation of the trestle Place the trestle under the ladder frame so that the trestle crossmember is centred and supported under the ladder profile 1 Secure the trestle to the ladder st...

Страница 59: ...fixing plugs adapted to the type of support The dowels or fixing plugs must have a minimum of 12 mm and pass through the holes provided for this purpose in the hinged base shoes The anchoring to the...

Страница 60: ...60 EXAMPLES OF VERTICAL INSTALLATIONS OF THE HOIST ON THE FA ADE OF A BUILDING...

Страница 61: ...lightly greater than the thickness of the wall of the enclosure where the closure clamp 3 will be installed Replace the clip pin to lock the sliding spur Installation of the enclosure clamp Bring the...

Страница 62: ...o account the accessory that will be used in order to guarantee free passage for the mobile equipment 2 Stabilise the ladder mat against the support tubes of the clamps on each floor with 2 fixing cla...

Страница 63: ...alcony or the concrete floor where the balcony clamp 3 will be installed Replace the clip pin to lock the sliding spur Installation of the balcony clamp Bring the balcony clamp to the level of the bal...

Страница 64: ...taking into account the accessory that will be used in order to guarantee free passage for the mobile equipment 2 Stabilise the ladder mat against the support tubes of the clamps on each floor with 2...

Страница 65: ...2 Allow enough space to insert the plywood wedges between the enclosure and plate supports Replace the pin to secure the sliding tube 3 Installation of the mooring cylinder Bring the mooring cylinder...

Страница 66: ...support tubes previously installed on the mooring cylinders on various floors of the building 1 Position the ladder in relation to the fa ade taking into account the accessory that will be used in ord...

Страница 67: ...67 1 1 2 2 2 1 4 4 3 3...

Страница 68: ...already assembled and locked with the quick bolts press the headboard against the mooring cylinder 1 Position the ladder mat in relation to the enclosure taking into account the accessory that will be...

Страница 69: ...Set up the winch following all the instructions in the previous paragraphs concerning Installation of winches Install the lifting cable observing all the instructions in the previous paragraphs concer...

Страница 70: ...70...

Страница 71: ...on the length of the scaffolding module For example for a 3m long scaffolding module use tubes of length 3 10m For a perpendicular installation the length of the tubes to be used will depend on the wi...

Страница 72: ...e installation of 48 3 pipes and orthogonal couplers A B Tube 48 3 Tube 48 3 Tube 48 3 Tube 48 3 Tube 48 3 Couple r Tube 48 3 Tube 48 3 Tube 48 3 Couple r Couple r Couple r Couple r Couple r Couple r...

Страница 73: ...rs of the scaffolding 1 Position the ladder in relation to the scaffolding taking into account the accessory that will be used in order to guarantee free passage for the mobile equipment 2 Stabilise t...

Страница 74: ...following all the instructions in the previous paragraphs concerning Installation of winches Install the lifting cable observing all the instructions in the previous paragraphs concerning Installatio...

Страница 75: ...75...

Страница 76: ...r the lifting cable using a small cord attached to the loop Detach the cord from the loop then reconnect the power supply and unlock the emergency stop by turning the red button on the remote control...

Страница 77: ...he building It is mandatory to wear a helmet and safety shoes for all persons present on the site whether or not they are involved in disassembly operations We also remind you that during the disassem...

Страница 78: ...palletised Mobile loads wheelbarrows wagons must be wedged or securely fastened so as to prevent them from moving during the operation of the hoist Wheelbarrows or wagons must be loaded in such a way...

Страница 79: ...directly after the knee joint check the condition the winding on the drum the guiding and the fixing of the lifting cable check that the parachute system is working correctly check that the brake is w...

Страница 80: ...e state of conservation test The static test The dynamic test The reports of interventions must be recorded in this maintenance book for the unit pursuant to the decree of 1st March 2004 to contribute...

Страница 81: ...ver we recommend that the user keeps the unit clean and handles the parts carefully We detail below the elements that must be checked and maintained at each installation but also periodically in case...

Страница 82: ...remature wear and tear of the cable Perform this operation with two people one handling the remote control and disabling the lower cable slack safety device and one unwinding the cable taking care not...

Страница 83: ...ge on the power extension cord winch not connected using a voltmeter If the power supply is not 220V use another power source Check if the thermal relay has tripped due to overheating of the motor Wai...

Страница 84: ...and a circuit breaker at maximum 20A to protect the winches against overloads or short circuits Check the wiring and contact connections at the plugs sockets and cable outlets Check the electric motor...

Страница 85: ...the red and the brown wire and connect them together to close the circuit Connect the power supply and the remote control If the descent is working the electrical contact for the down button is broke...

Страница 86: ...86 ELECTRICAL DIAGRAM OF THE ABM VF 200 250 WINCHES for MAXIAL EXCELLIUM and EXPERT...

Страница 87: ...87 DETAILS OF ELECTRICAL CONNECTIONS TO THE FREQUENCY CONVERTER...

Страница 88: ...ntered specifying the conditions of use Desired action Revision or repair of equipment under guarantee at our workshop Revision or repair of equipment not under guarantee at our workshop Request for e...

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