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Assembly

GEDA

3700 Z/ZP

Assembly Instructions

Page 36 of 60

ML034 GB 2017 / 11

6.7.4

Assembling the mast assembly aid

When assembling the masts, the mast sections can be lifted onto the

already mounted mast using the mast assembly aids.

WARNING

Danger to life

Raised load!

Do not stand under suspended loads.

Only use suitable lifting gear.



Only mast assembly aids from production 01/2016 onwards can be

used on the GEDA 3700 Z/ZP.

Mounting



Hang the mast assembly

aid onto the upper

platform cross bar and

bolt from below.

Operation



Attach the suspended

cross beam to the mast

section.



Wind up the mast section

using the manual winch.



Swivel mast section

towards the mast, attach

and screw in place.



Unhook the suspended

crossbeam and crank it

out of the mast section.

Содержание 3700 Z

Страница 1: ...Assembly instruction Assembly Instructions Construction Hoist Transport Platform For persons and loads...

Страница 2: ......

Страница 3: ...6 2 FOUNDATION SUBSTRUCTURE 18 6 3 OPERATION FOR ASSEMBLY 20 6 4 ASSEMBLY PLANK 22 6 5 ASSEMBLY CAR 24 6 6 ASSEMBLY PROCEDURE 25 6 7 ASSEMBLING THE BASE UNIT 26 6 7 1 Base enclosure with barriers opti...

Страница 4: ...Guide GEDA 3700 Z ZP Assembly Instructions Page 4 of 60 ML034 GB 2017 11...

Страница 5: ...used refer to a specific machine type They may only constitute a schematic representation with other machine types The fundamental function and operation are not affected by this Warnings Activities...

Страница 6: ...ds lbf ft pounds per feet kg kilogram l litre gal gallons kip kilopound Nm Newton metre km h kilometres per hour mph miles per hour incl including if nec if necessary i e id est that is reg regarding...

Страница 7: ...Also observe the safety notes in the instruction manual The machine must not be used as steps or a climbing aid Only use tested and stable steps climbing aids Keep steps climbing aids free of dirt and...

Страница 8: ...arried out following consultation with and approval from GEDA Make sure that the masonry is capable of absorbing the tie forces A construction expert must check to ensure the house front is suitable f...

Страница 9: ...s Always ensure that the machine is transported without being knocked or jolted Make sure that the machine is stable during transportation Support the platform before lashing down for transportation A...

Страница 10: ...aler of any transport damage 4 2 Transport dimensions Transport weights GEDA 3700 Z ZP with Length Width Height Weight max Platform A Base unit with platform and cable bin 100 m 2 43 m 4 75 m 2 70 m 1...

Страница 11: ...e suitable lifting gear During the loading tasks wear a safety helmet safety shoes and safety gloves Only use appropriate standardised and tested lifting gear forklift trucks and slinging gear round s...

Страница 12: ...3 1 Lifting with a forklift truck There are forklift take up points 1 under the bearing profile of the platform below the platform accesses Forklift tines must be at least 2 10 m long 4 3 2 Lifting w...

Страница 13: ...rtation by lorry When transporting by lorry the platform extensions are dismantled on platforms B C and D Assembly Undo and remove the connecting screws from the platform extension 1 2 Lift the platfo...

Страница 14: ...GB 2017 11 Lift the platform extension on the base unit and secure using the connecting screws Tightening torque bolts M20 400 Nm When delivered access doors and barriers are already fitted with load...

Страница 15: ...es from the protection grid underneath the hoist car to the distributor box 4 below the base unit and connect them Route the couplings 8EB33 8EB34 to the access doors and connect to the door lock plug...

Страница 16: ...pond to the connected load of the machine No interference voltages or interference frequencies occur The response behaviour of the safety equipment meets the relevant legal requirements The necessary...

Страница 17: ...sidual current circuit breaker with the following features Filtering of high frequency currents A delay that prevents triggering caused by interference capacities which may be charged at switch on Thi...

Страница 18: ...ed on if there is even the slightest doubt in particular for high complicated superstructures The following points must be taken into account when assessing the subsoil Maximum permissible soil pressu...

Страница 19: ...80 90 100 Total weight kg 6270 6830 7480 8120 8680 9310 9960 10510 11150 11790 Ground pressure kN m 2 105 114 125 136 145 156 166 176 186 197 Assembly height in m 110 120 130 140 150 160 170 180 190...

Страница 20: ...st be closed and engaged The assembly guard must be properly hung up The main switch on the ground station switch box must be switched on Position I ON 1 EMERGENCY STOP button Put key into the key swi...

Страница 21: ...and button 2 are pressed The platform descends and automatically stops above the lower safety area about 2 m above the ground WARNING The installation personnel can only continue to travel after ensur...

Страница 22: ...in assembling the mast brackets from the platform The assembly plank must only be used during assembly and disassembly When assembling using an assembly plank the assembly plank must be assembled to...

Страница 23: ...assembly plank is unfolded the control function is interrupted by a limit switch making travel impossible The assembly plank cannot be folded if the fixing tube is mounted at a height lower than 1 6...

Страница 24: ...sembly car can be hung on the platform railing The assembly car must only be used during assembly and disassembly Installing the assembly car Use the safety rope 2 to secure the assembly car 1 on the...

Страница 25: ...t anchor the foot section to the ground Cordon off identify the hazard area and assemble the 1 1 m base enclosure optional Mount position the roof for swivelling Installing the mast assembly aid optio...

Страница 26: ...tes with screws against dislocating If this is not possible one mast tie must be installed at a height of approx three metre After the base unit is erected check to make sure that it stands securely a...

Страница 27: ...g to the landing gate Q1 must not exceed 0 15 m Distance Q1 max 0 15 m Distance Q2 max 0 55 m Platforms A B Dimension D 1 42 m Platform C D Dimension D 2 36 m 6 7 1 Base enclosure with barriers option...

Страница 28: ...g Transporting persons is only permitted with the roof folded up Function To protect people from falling parts To protect from direct sunlight from rain and snow Assembly Insert the roof bracket 1 int...

Страница 29: ...Page 29 of 60 Assembly Instructions Suspend the roof plate 5 on the outer locking bolts on both sides on the roof bracket 1 Operating the platform with the roof plate folded back Fix the roof plate o...

Страница 30: ...plate 5 upwards and bolt it tight on both sides using the eyebolts 6 Roof right assembled Roof left assembled WARNING Risk of injury Each time before you fold back the roof plate you must check whethe...

Страница 31: ...need to swivel it out of the way Swivelling the roof Remove the spring catch 4 from the roof bracket 1 and fix it to the edge of the assembly plank by turning it You must screw the folded up roof pla...

Страница 32: ...raise the roof bracket 1 and swivel to the side Swinging the roof back Carefully swing the roof back Slightly raise the roof bracket 1 place on the platform post and secure using the spring catch 4 W...

Страница 33: ...g from the cable box into the plug connection 5 Connect the ground control to the blue 7 pole socket 3 During assembly connect the red dummy plug to the 7 pole red socket 4 Connect the plug for the se...

Страница 34: ...when local regulations specify electrical monitoring of the landing level safety gate or control of an upper stop is required Control from the stop is only possible in operating mode construction hoi...

Страница 35: ...the red plug connector of the switch box of the ground station thus operation of the machine is only possible from the ground control Switching on the transport platform After the preparation set the...

Страница 36: ...and under suspended loads Only use suitable lifting gear Only mast assembly aids from production 01 2016 onwards can be used on the GEDA 3700 Z ZP Mounting Hang the mast assembly aid onto the upper pl...

Страница 37: ...e mast assembly aids must be assembled diagonally opposite each other During travel the mast assembly aids must be secured against swivelling away The load bearing capacity of the mast assembly aid an...

Страница 38: ...led from the platform Operation is with the platform control Never reach or lean into the travel path during travel Never allow parts to project into the travel path during travel Never stand on the l...

Страница 39: ...uard must be closed They interrupt the control Switch the platform control to Assembly mode see section 6 2 Press the UP button on the platform control Platform stops at the top of the mast Assembly g...

Страница 40: ...h the eye bolts up onto the left base mast 2 Place the 1 5 m mast section 3 with the eye bolts down onto the right base mast 2 Lift and fully tighten four eye bolts 4 Fold the four eye bolts 4 downwar...

Страница 41: ...er mast sections Press the DOWN button platform control to collect further mast parts from the ground Check length of the trailing cable For new mast sections or higher structures the gear racks must...

Страница 42: ...nces should be between travelling cable guides Recommended distance to each other max 4 5 m Operation with a cable box CAUTION Recommended distance First travelling cable guide approx 1 m above the ca...

Страница 43: ...her Assembly Assemble the travelling cable guide 1 using the rubber straps on the drive side to the left round tube of the mast and align centrally to the cable holder on the trolley Tightening torque...

Страница 44: ...ors The wind loads used to determine the tie forces refer to the European wind regions according to EN 12158 The wind load in other regions must be calculated according to ISO 4302 and the next value...

Страница 45: ...anchoring forces must be requested if the assembly geometry shown is changed Tie requirements E G0 6 m first mast tie G 12 m vertical anchoring distance H 200 m max installation height W 10 5 m max di...

Страница 46: ...165 km h Wind load dynamic pressure 1306 N m Tie force Fx1 N Fy1 N Fx2 N Fy2 N Fx3 N Fy3 N Fx4 N Fy4 N All anchor points without mast projection 681 7463 4122 7463 681 7463 4122 7463 Uppermost anchor...

Страница 47: ...peed 165 km h Wind load dynamic pressure 1306 N m Tie force Fx1 N Fy1 N Fx2 N Fy2 N Fx3 N Fy3 N Fx4 N Fy4 N All anchor points without mast projection 681 7463 4122 7463 681 7463 4122 7463 Uppermost an...

Страница 48: ...B 2 7 m 2 8 m fixed maximal wall distance Select distance A as wide as possible The minimum distance of both fastening plates is aligned against the distance between mast and building For distances an...

Страница 49: ...of 3 m above the ground To install the cable carriage a minimum of two mast sections must be assembled on the base mast refer to Chapter6 7 1 DANGER Danger to life Crushing by the platform Never remai...

Страница 50: ...ble carriage Extending the trailing cable For the final assembly height the travelling cable must be extended Disconnect the travelling cable from the cable box at the right switch box of the platform...

Страница 51: ...ht or to the mast sections already installed maximum 100 m In order to prevent damage to the cable one person guides the halves of the cable from the ground Using the pipe clamps 5 install the central...

Страница 52: ...cable must be installed so that the side with the cable identification is located on the outside of the cable pulley cable carriage Route the other side of the cable loop at the mast downwards to the...

Страница 53: ...ired length of cable from the cable box Move the central feeder with the travelling cable installed upwards The cable loop to the cable carriage is changed as a result Secure the travelling cable to t...

Страница 54: ...ion and align vertically Firmly attach the landing limit switch approach bar 1 at the rear on both crossbeams of the mast section WARNING Danger to life During operation the max loading height above t...

Страница 55: ...installed parallel to the landing limit switch approach bar 1 In the event of an error the platform is stopped at this bar Place the EMERGENCY limit switch approach bar 1 at the left hole 5 on the to...

Страница 56: ...or the tested and approved GEDA hoists GEDA landing level safety gate that has been inspected and acceptance tested with the GEDA 3700 Z ZP and complies with these requirements Item no 01213 The openi...

Страница 57: ...6 6 3 Landing level safety gate without electric module Attention Observe national regulations The dummy plug remains in the red plug connector of the switch box of the ground station thus operation o...

Страница 58: ...topped by the DOWN limit switch o a landing level safety gate can only be opened when the platform has been unlocked by the open barrier with unloading ramp Carry out a test run with loaded platform a...

Страница 59: ...lly carried out in reverse order to installation in addition also observe Disassemble the landing level safety gate first Then check whether all mast connection bolts are in engaged The platform must...

Страница 60: ...GEDA Dechentreiter GmbH Co KG Mertinger Strasse 60 86663 Asbach B umenheim Tel 49 0 9 06 98 09 0 Fax 49 0 9 06 98 09 50 E Mail info geda de Web www geda de ML034 GB Edition 11 2017...

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