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Malfunctions – diagnosis – repair

300 Z/ZP 2

BL144 GB 2019-11

5.3

Rectify fault

5.3.1

Motor is not delivering full power

•

Voltage drop of more than 10% of the rated voltage.

•

Select cable with larger cross-section.

•

The integrated thermal switches turn off the control current when

overloaded. Work can continue after a certain cooling down period

(possibly reduce load).

CAUTION

Motor overload from overloading the machine

The motor heats up and the motor/brake service life is reduced.

5.3.2

Platform has travelled too high

The platform travels too high, i.e. the EMERGENCY limit switch of the

platform reaches the

UP-END

stop rail.

Possible causes:

•

the

limit switch is defective

•

there is a malfunction in the electrical system

Action:

•

Bleed the motor brake using the brake release lever (see chapter

5.4.2 Rescue action plan).

5.3.3

Platform moved too low

The platform moves too low, i.e. the

EMERGENCY

limit switch of the

platform reaches the lower

EMERGENCY STOP

stop rail.

Possible causes:

•

brake clearance is too large

•

the

DOWN

limit switch is defective

•

there is a malfunction in the electrical system

•

the platform is overloaded

•

the platform was lowered with the manual brake release

Action:

•

The platform has to be moved back to the operating range of the

mast (clearance run).

Содержание 300 Z

Страница 1: ...Operating Manual Construction Hoist Transport Platform For passengers and materials Original Operating Manual...

Страница 2: ......

Страница 3: ...pplied 2006 42 EU Machinery Directive Appendix IX 2014 35 EU Low Voltage Directive Appendix IV 2014 30 EU EMC Directive Appendix II 2000 14 EU Noise Emissions Directive Appendix V Applied harmonised s...

Страница 4: ......

Страница 5: ...nical data 26 3 1 Operating and environmental conditions 26 3 2 Emissions 27 3 3 Tightening torques 27 3 4 Electrical connected loads 28 3 5 Speeds 30 3 6 Heights 30 3 7 Mast 31 3 8 Load capacity dime...

Страница 6: ...Cable protection 80 4 5 4 Overrun protection 81 4 5 5 Document and tool box 82 4 5 6 Operating hours counter 83 4 6 Accessories 84 4 6 1 Underrun protection 84 4 6 2 Cold package 85 4 6 3 Mast assemb...

Страница 7: ...nical lock 53 Fig 26 Closing barrier with mechanical lock 54 Fig 27 Standard landing level safety gate no 01217 01268 55 Fig 28 Standard landing level safety gate closed tarpaulin 56 Fig 29 Opening cl...

Страница 8: ...on 84 Fig 56 Cold package 85 Fig 57 Lifting positioning of mast parts 85 Fig 58 Single axle trailer 86 Fig 59 Mount for individual support frame 87 Fig 60 Diagnostic system 89 Fig 61 Operating the dro...

Страница 9: ...ork disposal of operating materials and auxiliary supplies assembly maintenance servicing general maintenance repair and or transport You will come across a series of illustrations and symbols while r...

Страница 10: ...d source Risk of injury Consequence Minor injury Probability possible Measure for avoiding ATTENTION Type and source Damage to the machine Consequence Property damage Probability possible Measure for...

Страница 11: ...miles per hour incl including e g for example ml Millilitre i e that is mm Millimetre C degrees Celsius RH relative humidity F degrees Fahrenheit approx approximately ft feet diameter ft m feet per mi...

Страница 12: ...12 BL144 GB 2019 11 1 3 Identification data Machine type Serial number Manufacturing number GEDA300 Z ZP 2 55600 66800 67800 _______________ 03T _______________ Year of construction Refer to name plat...

Страница 13: ...l 49 0 365 55280 0 Fax 49 0 365 55280 29 U S subsidiary Russia subsidiary GEDA USA LLC 1151 Butler Road League City Houston TX 77573 Tel 1 713 621 7272 Fax 1 713 621 7279 Web www gedausa com GEDA RUS...

Страница 14: ...operating personnel are informed about these guidelines The operating company must supplement the operating manual with operating instructions based on existing national regulations for accident prev...

Страница 15: ...al The operating company clearly defines the responsibilities of the personnel for operation installation maintenance The operating company is obliged to instruct all people authorised to use the mach...

Страница 16: ...of operation at higher wind speeds As a construction material hoist which is intended exclusively for putting up scaffolding and for transporting items and materials during construction work which may...

Страница 17: ...th limit switch monitored barrier see chapter 4 3 1 2 or 2 00 m with sliding door see chapter 4 3 1 3 Landing level safety gate closed see chapter 4 3 4 As a mast climbing platform which is designed f...

Страница 18: ...dge and practical experience can ensure proper handling These persons must have been appointed by the operating company have been appropriately instructed and informed about the risks be familiar with...

Страница 19: ...e environment and the machine Failure to comply can lead to any claims for damages becoming invalid 2 1 Residual risks Residual risks remain from handling the machinery even when all safety conditions...

Страница 20: ...each working day Immediately report any changes including changes to the operating behaviour to the office person in charge If necessary shut down and secure the machine immediately The responsibilit...

Страница 21: ...quipment always take into account the maximum suspended loads Dimensions and weights can be found in chapter 3 Technical data Only load and transport the carefully dismantled packed and lashed machine...

Страница 22: ...STOP button No one is allowed to stand under the machine Ensure that the hazard area is suitably cordoned off at the customer s site Install cordoned off area or base enclosure The machine must not b...

Страница 23: ...the maintenance manual If the machine has been completely shut down for these tasks it must be secured against being switched on unintentionally Actuate the EMERGENCY STOP button Lock the main switch...

Страница 24: ...any changes additions or modifications to the machine This also applies to the installation and adjustment of safety devices such as limit switches Immediately replace damaged or detached information...

Страница 25: ...to be carried out must be disconnected from the mains power Operating equipment that has been disconnected must be secured against being switched back on unintentionally or automatically lock away fu...

Страница 26: ...of those stated For example if heavy frost and a storm occur together In these cases the operating company must provide appropriate regulations Do not use during storms lightning Atmosphere at the lo...

Страница 27: ...e head screw M24 Width across flats AF 36 mm General mechanical fittings without torque control Tightening torques All details refer to screws with strength class 8 8 M8 25 Nm 18 lbf ft M18 300 Nm 221...

Страница 28: ...1 x 16 A or 3 x 16 A fuse protection of the supply point and a residual current device RCD are required Base unit Operating voltage 230 V 50 Hz 1 x 16 A 3 Ph Protection rating IP 54 NEMA 3 Drive 230...

Страница 29: ...it Operating voltage 400 V 50 Hz 3 x 16 A 3 Ph Protection rating IP 54 NEMA 3 Drive 400 V 50 Hz Capacity 1 9 kW Current consumption 4 6 A Start up current approx 23 A Duty cycle S3 60 Motor brake 170...

Страница 30: ...9 m min 12 m min Transport platform platform control 12 m min 9 m min 12 m min In the lower safety area 0 2 0 m 12 m min 9 m min 12 m min Safety gear FV10 Triggering speed max 33 m min 108 ft min 3 6...

Страница 31: ...MAST item no 03350 Uni Mast item no 01150 Fig 1 UNI X MAST Fig 2 UNI Mast If UNI X Mast parts UNI Mast parts are installed together only the anchoring spacings and anchoring forces for the Uni Mast a...

Страница 32: ...Z H G E max protruding mast length during operation and assembly max loading height above last anchor max installation height max vertical distance of the mast anchors max first mast anchor Fig 3 Anch...

Страница 33: ...X and Y direction Example 1 Example 2 Installed height 50 m Installed height 100 m 50 m 0 1 m 500 100 m 0 2 m 500 Check inclination during and following assembly using appropriate means During assemb...

Страница 34: ...capacity 120 kg Weight approx 40 kg Lifting beam Load capacity 1700 kg Weight approx 15 kg Installation of optional equipment e g roof underrun protection assembly plank increases the dead weight The...

Страница 35: ...kg 3 persons 200 kg 1 100 kg 2 kg 3 Assembly 350 kg Platform A B with 230 V drive 9 m min Load capacity Construction hoist max 500 kg Transport platform max 500 kg 400 kg 1 300 kg 2 kg 3 Assembly 300...

Страница 36: ...P 2 36 BL144 GB 2019 11 Dimensions required space Fig 6 Required space platforms A and B 1 Platform A 2 Platform B Height 2 3 m 2 5 m with roof Weights Base unit with platform 730 kg Roof 14 2 kg Unde...

Страница 37: ...gher than the platform or which could fall over must be secured consider the possibility of sudden winds Do not transport bulky parts that project over the side of the platform Do not stand or work un...

Страница 38: ...rol Special care must be taken near ground level A max of 3 passengers including the platform operator may be transported whereby the corresponding proportion of transported materials must be reduced...

Страница 39: ...grey for 2 m base enclosure with sliding door or dummy plug without this base enclosure The connected control of the 2 00 m base enclosure automatically switches the safety functions stop and warning...

Страница 40: ...en the assembly guard is lowered the safety gear has been triggered the landing level safety gate is open only when using the electric module an assembly plank is open Alarm signal function test When...

Страница 41: ...uide 2 Mast section 3 Platform access ground station ramp door 4 Cable bin 5 Base mast with foot section 6 Base enclosure 7 Underrun protection 8 Building platform access barrier with loading ramp 9 R...

Страница 42: ...m if necessary or activate the setting on permanent machines Operating the transport platform as per EN 16719 If the underrun protection is installed below the platform a cordon is sufficient for secu...

Страница 43: ...4 3 1 1 Cordon The cordon may only be used in combination with the underrun protection installed Fig 10 Cordon WARNING Risk of injury from impaired view The operator always has to check whether the tr...

Страница 44: ...rier until it rests on the enclosure post The platform can be operated only when the barrier of the base enclosure is closed The barrier can optionally be installed to open to the left or to the right...

Страница 45: ...ing door for the base enclosure can only be opened when the platform is stationary at the ground station Fig 12 Sliding door for ground base enclosure After this 2 m high base enclosure is installed t...

Страница 46: ...liding door lock Use the door handle 3 or safety bar 4 to push open the sliding door Fig 14 Opening the sliding door Closing Use the door handle 3 or safety bar 4 to close the sliding door until the d...

Страница 47: ...he lower safety area Control from the landing level to the ground station Emergency release Door lock from outside Insert the triangular key 2 into the triangular door lock bolt 1 and turn clockwise u...

Страница 48: ...2019 11 Door lock from the inside In order to unlock the door lock rotate the activating lever 3 in the opposite direction Fig 18 Door lock unlocked After emergency release the activating lever 3 must...

Страница 49: ...topped by the down limit switch at the ground station 4 3 2 1 Loading door Ramp Opening Push pull the loading door ramp 1 inwards with one hand Lift lower the interlock hook 2 Open the loading door or...

Страница 50: ...ints The ramp 1 can also be installed on the front of the platform using additional parts 2 If the front ramp 2 is also installed the load capacity of the platform is reduced by approx 55 kg Fig 21 Pl...

Страница 51: ...ccess to the platform can be manually unlocked at the ground station Opening the ramp door Insert the triangular key 3 into the lock and turn to the right Lift lower the interlock hook 2 and carefully...

Страница 52: ...m access landing level Access to the landing level scaffolding is secured with a barrier The loading ramp automatically folds down when the barrier is opened The open loading ramp unlocks the landing...

Страница 53: ...ted at the landing level in front of a landing level safety gate Fig 24 Barrier with mechanical lock Two separate actions are required for opening the barrier Opening Press the bar of the barrier inte...

Страница 54: ...Operation 300 Z ZP 2 54 BL144 GB 2019 11 Closing Lower the barrier 1 until it engages in the lock The loading ramp closes automatically Fig 26 Closing barrier with mechanical lock...

Страница 55: ...he platforms GEDA landing level safety gates that have been inspected and accepted with the GEDA transport platforms comply with these requirements Safe working Open landing level safety gate Falling...

Страница 56: ...ty gate with a tarpaulin These landing level safety gates can only be opened once the loading ramp has been completely opened Fig 28 Standard landing level safety gate closed tarpaulin Opening Press t...

Страница 57: ...ing ramp is in contact with the sill of the landing level safety gate Fig 30 Comfort landing level safety gate no 01212 Comfort landing level safety gate closed tarpaulin Option as per EN 16719 The re...

Страница 58: ...n as per EN 16719 Fig 32 Comfort landing level safety gate closed filler plate Opening Press the lever 2A in the direction of the arrow and push open the sliding door 2 Closing Close the sliding door...

Страница 59: ...ned if the ramp interlock of the platform loading ramp or the car was actuated Fig 34 VARIO landing level safety gate no 68000 Opening Lift the ball handle 3A for unlocking the door leaf and slide ope...

Страница 60: ...ZP 2 60 BL144 GB 2019 11 Emergency release Insert the triangular key 4 into the lock Turn the key 4 to the right Carefully open the door leaf 3 Remove the key 4 Fig 36 Emergency unlocking of the land...

Страница 61: ...d man s control When the platform is descending it stops at the lower safety area and before starting in this area UP and DOWN a signal is emitted for approx 3 s Within this zone the hoist cannot be o...

Страница 62: ...irm that this mode has been activated Operation is carried out using the ground control manual control outside the danger zone or from the electric modules of the landing level control when outside of...

Страница 63: ...rt the key into the key switch 5 and briefly switch turn A green control light Construction hoist operating mode above the platform control lights up to confirm that this mode has been activated The m...

Страница 64: ...6 LED display external control active The key switch 5 is not actuated The LED display 6 of the selected operating mode lights up Fig 37 Actuating the external control In this position the key can be...

Страница 65: ...manual control 1 EMERGENCY stop button 3 UP button 4 DOWN button 13 Selector switch MANUAL I AUTOMATIC Fig 38 Ground control manual control position I Ground control for base enclosure 1 EMERGENCY st...

Страница 66: ...e the DOWN button 4 is pressed The platform stops before the lower safety area Exception When using the 2 00 m base enclosure with sliding door the platform does not stop before the lower safety area...

Страница 67: ...l control 1 EMERGENCY stop button 3 UP button 4 DOWN button 13 Selector switch MANUAL I AUTOMATIC Fig 40 Ground control manual control position II Ground control for base enclosure 1 EMERGENCY stop bu...

Страница 68: ...landing level press the UP button 3 until the landing level stop rail for the first landing level has been passed Travelling DOWN Press and release the DOWN button 4 The platform travels downwards an...

Страница 69: ...oor or control of an upper stop position is required Control from the stop position is only possible in Construction hoist operating mode and only above the lower safety area 3 UP button 4 DOWN button...

Страница 70: ...The ramp barrier with unloading ramp and assembly plank must be closed and engaged The assembly guard must be properly attached at the top May only be operated by instructed personnel platform operato...

Страница 71: ...level If the platform is to be exited at a transfer point landing level equipment for loading and unloading the platform must be stopped so that it is level with the landing level safety door A LANDI...

Страница 72: ...ard travel path is clear Only then can downward travel be continued Press and hold the DOWN button 4 again The system issues an alarm signal and after about 3 s the platform will start moving and stop...

Страница 73: ...k must be closed and engaged The assembly guard must be properly attached at the top Turn the main switch on the ground station switch box to the I position ON The key switch 10 must be turned to the...

Страница 74: ...avel Release the UP button 3 Travelling DOWN Press and hold the DOWN button 4 The platform only moves while the DOWN button 4 is pressed Stop DOWN travel Release the DOWN button 4 The platform descend...

Страница 75: ...ey switch 10 has to be set to position 0 and the key has to be removed 4 3 6 2 Drop test control The drop test control is inserted into the plug connection under the switch box of the platform 1 Emerg...

Страница 76: ...ontrol point Fig 47 EMERGENCY STOP button EMERGENCY STOP slam buttons are equipped with a latching mechanism and remain active until they are manually unlocked again turn red button to the right and p...

Страница 77: ...the platform downwards until it stops at the DOWN limit switch If there is a risk of frost move the platform up a little so that the DOWN limit switch is clear Unload the platform Remove the key from...

Страница 78: ...uipment 4 5 1 Roofs DANGER Risk to life from falling parts For transporting passengers a roof has to be installed as per EN 16719 Function To protect people against falling parts To protect against di...

Страница 79: ...assembly plank may only be used during assembly and for maintenance The assembly plank is a thin folding platform which helps with anchoring the mast sections from the platform can also be used in fr...

Страница 80: ...Operation 300 Z ZP 2 80 BL144 GB 2019 11 4 5 3 Cable protection The cable protection 1 prevents damage to the trailing cable 2 against excessive tension Fig 51 Cable protection...

Страница 81: ...9 11 81 4 5 4 Overrun protection Before the drive pinion moves out of the gear rack 1 e g during assembly the proximity switch 2 switches off Fig 52 Overrun protection The correct distance from proxim...

Страница 82: ...for EMERGENCY release of the door lock and the barrier with electromagnetic interlock Fig 53 Document box The documents and tool box should contain Operating Manual and Maintenance Manual for the mach...

Страница 83: ...nter An operating hours counter 1 is installed in the trolley switch box to record the operating hours motor operating time Fig 54 Operating hours counter The switch box must be opened to read the cou...

Страница 84: ...injury from platform moving downwards Never remain inside the cordoned off area during operation Turn off the main switch and secure it from being switched on whilst working inside the cordoned off a...

Страница 85: ...on of a cold package is recommended A thermostat in the switch box of the platform switches off upward travel at temperatures below 20 C Fig 56 Cold package 4 6 3 Mast assembly aid The mast assembly a...

Страница 86: ...r road transport of platforms A B and C This single axle trailer can be fitted with a trailer coupling ring for cars or alternatively with a trailer coupling ring for lorries Fig 58 Single axle traile...

Страница 87: ...tubes which is higher than the platform can be secured against falling over during transport with this bracket 1 The tubes and scaffolding couplings are not included in the scope of delivery Fig 59 M...

Страница 88: ...ination may only be carried out by persons specially trained and authorized for this purpose Before troubleshooting lower the platform and unload it if possible Immediately discontinue operation if fa...

Страница 89: ...when the limit switch for the safety gear is activated 5 Lights up when the UPPER or LOWER EMERGENCY LIMIT switch is activated 6 Illuminates when the platform access to the building barrier with loadi...

Страница 90: ...lock theEMERGENCY STOP button Loading door ramp open Close loading door ramp Barrier with loading ramp open Close barrier with loading ramp Assembly guard plate open Attach assembly guard plate at the...

Страница 91: ...level limit switch Fault in the electrical system Check system Platform moved too low see chapter 5 3 3 Fault in the electrical system Check system Air gap for the brake is too large Adjust the air ga...

Страница 92: ...avels too high i e the EMERGENCY limit switch of the platform reaches the UP END stop rail Possible causes the UP limit switch is defective there is a malfunction in the electrical system Action Bleed...

Страница 93: ...ed From outside the platform press the UP button 3 Now the platform moves out of the END position Fig 61 Operating the drop test control ATTENTION Damage to the machine from incorrect operation The UP...

Страница 94: ...equipped with an overload detection device which prevents the platform from being operated when it is overloaded If the platform is overloaded the red control light on the platform lights up Reduce th...

Страница 95: ...fety gear The safety gear may only be released by a competent person who is specifically appointed by the operating company and who due to their training knowledge and practical experience are able to...

Страница 96: ...cover 5 to the left until the limit switch lug 6 engages in the slot of the protective cover Fully tighten the lock nut Fig 65 Safety gear with limit switch After the safety gear was activated it mus...

Страница 97: ...ic conduct in the event of a rescue malfunction Obtain an overview of the situation Remain calm and do not act hastily Be cautious and thorough when checking the situation Is anybody hurt Keep unautho...

Страница 98: ...he LED display 7 must illuminate when the platform control is active In the event that the LED display 7 does not illuminate the platform control must be activated at the key switch 5 Briefly rotate t...

Страница 99: ...during operation The Brake Indicator label will be damaged during emergency release and has to be replaced after checking the motor brake Release the motor brake by carefully pushing upwards on the b...

Страница 100: ...be decommissioned After the emergency After emergency lowering the motor brake has to be checked e g check brake path see Maintenance Manual Place the brake release lever 1 back in the bracket 2 Repla...

Страница 101: ...this Operating Manual When ordering spare parts please provide the following Type Year of construction Factory no Operating voltage Quantity required The name plate is located on the trolley of the ba...

Страница 102: ...provisions It is prohibited to use parts from a machine that is being scrapped in other machines or to assemble such parts to produce a new machine During disposal of the machine components observe t...

Страница 103: ...300 Z ZP 2 Disposal BL144 GB 2019 11 103...

Страница 104: ...GEDA Dechentreiter GmbH Co KG Mertinger Strasse 60 86663 Asbach B umenheim Tel 49 0 9 06 98 09 0 Fax 49 0 9 06 98 09 50 E Mail info geda de Web www geda de BL144 GB 2019 11...

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