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14. Operating principle of the scanner

The most important components of the scanner are the 3D sensor and a positioning mechanism.

1

2

3

4

The positioning mechanism in the interior of the scanner consist of a rotary and swivel axis driven by an electric motor
(4) as well as an automatic z-axis (2).

The freely rotating Multisplit base plate (3) positions the object to be measured with regard to the 3D sensor (1), which
is located above the swivel axis.

The swivel axis moves the rotary axis with the object holder to the side so
that the 3D sensor can capture the object to be measured from the side.
During a measurement, the 3D sensor projects a striped pattern onto the
object being scanned.

The light stripes are generated with a white or blue LED light. A blue LED light is used in combination with a 5 Mpx
camera, as it requires more brightness and sharper contrasts.

The camera records the striped pattern. With the aid of several camera images taken from different angles, Aadva
Scan calculates a 3-dimensional image of the object.

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Содержание Aadva Lab Scanner 2

Страница 1: ...Simplicity Accuracy Productivity Aadva Lab Scanner 2 from GC Manual Date of issue December 2019 ...

Страница 2: ...I are registered trademarks of Point Grey Research Inc exocad is a registered trademark of exocad GmbH D 64293 Darmstadt Adesso Split and Artist arTO are registered trademarks of K Baumann D 75210 Keltern SAM is a registered trademark of SAM Präzisionstechnik GmbH D 82131 Gauting Artex is a registered trademark of Amann Girrbach AG A 6842 Koblach Gamma is a registered trademark of Gamma medizinisc...

Страница 3: ... with an object holder 32 7 4 Fastening gingiva squeeze bites scanbodies or wax ups 34 34 8 Positioning of non articulated occlusion models 35 8 1 Fastening an occlusion model with a rubber band 35 8 2 Fastening of an occlusion model with an occlusion clamp 36 9 Positioning of articulated occlusal models 37 9 1 Positioning of an occlusal model with an articulator 37 10 Positioning tooth stump mode...

Страница 4: ... Constant reliable accuracy Full color scanning Speed and quality HD 5 Mpx camera Full exocad integration Open files STL and PLY Complete jaw scanned in 22 s Touchscreen 4 μ accuracy according to ISO 12836 TECHNICAL DATA Measurement field X Y Z 85 2 58 1 82 mm 5 Mpx Camera Blue light LED sensor technology Stripe light triangulation Monochrome texture scan Color texture scan Fully automated Z axis ...

Страница 5: ...AM Data volume Megabyte MB Gigabyte GB CAD data format Polygon file format PLY Standard Triangulation Language STL American Standard Code for Information Interchange ASCII Mesh MSH Point Cloud Measurement PCM Picture element Pixel Px monitor dpi print Megapixel Mpx Warnings Warnings provide information on how damage to objects and injury to persons can occur and give instructions on how to avoid r...

Страница 6: ...production of for example tools jewelry or toys as well as to test the accuracy of replicas MATERIAL CHARACTERISTICS The ALS 2 scan materials with a dry matted opaque surface of white saffron gold blue beige yellow and pink color Reflective or dark surfaces can be scanned if they are previously treated with 3D scan spray Moveable parts of the models must be able to be immobilized so that they do n...

Страница 7: ...u will learn what measures you can take to protect yourself and other people Electric shock and short circuit WARNING Risk of injury due to electric shock Fire hazard due to short circuit A technical defect of the cable or of individual components of the scanner can cause an electric shock or a short circuit This can result in a fire Make sure that no electrical equipment can come into contact wit...

Страница 8: ...ter individuals can be injured if they lift or carry the scanner by themselves without any help Two people should lift the scanner out of its packaging Two people should carry the scanner To transport the scanner always grasp it by the bottom corners Crushing CAUTION Risk of injury due to the mechanical parts of the scanner You can get crushed by the mechanical parts of the scanner Only put your h...

Страница 9: ...nt upper corners you can damage sensitive components especially the camera and the sensor To transport the scanner always grasp it by the bottom corners never by the front upper corners Cleaning agents NOTE Damage to surfaces due to unsuitable cleaning agents Paper towels coarse cotton cloth detergents polishing paste etc leave scratches on the sensitive surfaces Only use the recommended materials...

Страница 10: ... asks you to do so during operation Only start the procedure when the values registered in the software match the values of the calibration model Check whether the calibration model is damaged at a central location Only use the calibration model if it is in perfect condition Model fastening NOTE Damage to the scanner and the models due to missing or incorrect fastening Due to the motion of the axe...

Страница 11: ...riers e g credit cards can be impaired in their function or even permanently damaged through contact with magnets Make sure there is an adequate distance between metal containing technical devices data carriers and the magnet RESPONSE IN CASE OF A DEFECT You must not work with a defective system Damage to the scanner its accessories or a faulty function have occurred with high probability if parts...

Страница 12: ... device were complied with at the time of issue of the CE certificate EMC labelling The electromagnetic compatibility of the device was checked for compliance with the limit values according to the European standard and the measuring methods for radio interference of industrial scientific and medical high frequency devices Labelling as Class A states that the device meets the standard for commerci...

Страница 13: ...on holder 1 4 teeth bar for Twin Tray impression scans 2 packs of adhesive pads extra strong 1 calibration model 1 data carrier Accessory box 1 power cable 1 USB cable UHU patafix PROPower or a comparable brand product made of removable reusable adhesive glue pads CONTENTS OF THE DATA CARRIER ALS 2 Calibration data Aadva Scan installer PACKAGING The packaging consists of the following components t...

Страница 14: ...essoSplit to KaVo Protar 940444 Adapter plate AdessoSplit to Whip Mix 940445 Occlusion clip for upper and lower jaw For safety reasons please use only the replacement or additional items mentioned here For parts that are not listed as replacement items e g cables please replace them with commercially available products with the same technical specifications PCs must meet the technical specificatio...

Страница 15: ...ng status Start button and process display see above Start button Operation from the device possible Process display The device is working no user action possible 1 Optics camera and 3D sensor 2 Z axis electromotive up and downwards movement 0 30 mm 3 Swivel axis electromotive lateral movement 0 45 4 System plate with Adesso Multisplit base plate 5 Rotary axis electromotive rotation up to 315 1 5 ...

Страница 16: ...lit base plate for mounting object holders adapter plates and Multisplit mounting plates 1 Status LED on the swivel axis White Hibernation equivalent to the logo or screen saver on the touchscreen Green Operation corresponds to the start button and the process display on the touchscreen 1 2 DETAILED VIEW OF CAMERA SENSOR AND LED 1 Projector 2 Camera 1 2 1 ...

Страница 17: ... holder with knurled screw Flexible object holder with large plate fixing with adhesive pads Multi die adapter fixing with adhesive pads Triple Tray Impression Holder Calibration model Example image Adhesive glue pads extra strong Example image Power cable USB cable Data carrier Example image ...

Страница 18: ...USB 3 0 connection for device control and camera 4 Mains connection with fuse 4 1 2 Type plate The type plate with technical information such as serial number of the device place and date of manufacture is located on the rear The serial number of the 3D sensor is given on a separate label ...

Страница 19: ...sible damage immediately on receipt If an indicator indicates a careless storage or even any shipping irregularities or if damage is evident on the packaging please inform the delivery company and GC Follow the instructions provided by the delivery company and GC before continuing to unpack the device Transport the scanner in the packaging as close to the workstation as possible Remove the accesso...

Страница 20: ...he corresponding mains socket on the scanner CABLE CONNECTIONS OF THE SCANNER Connect the flat type A plug of the USB 3 0 cable to a free USB 3 0 port of the PC The scanner is operational Switch on the scanner using the power switch The power switch is in position I The touchscreen displays the starting status logo Connect the mains plug of the power cable to the mains It is not necessary to use a...

Страница 21: ...you if the software should be allowed to make changes to your computer Click Yes Setup will ask you to choose a language for the setup dialogues The suggested language is the one selected in the operating system To choose a different language for the setup simply select it from the dropdown list The following are available German English Spanish French Italian Czech Portuguese Romanian Turkish Gre...

Страница 22: ...different local folder Click on Next Setup will ask you to choose a start menu folder Start menu folder App overview Accept the suggested Start menu folder If the suggested folder is not desired then you can change the name or click on Browse and select a different local folder Click on Next Setup will ask you whether you wish to create a desktop shortcut to start the software ...

Страница 23: ...ts and its progress is displayed on the screen In addition to Aadva Scan device drivers the camera s software as well as any missing Windows components will be installed The final window for finishing the setup is displayed You will be asked to decide whether the computer should be restarted immediately or later GC recommends activating the option for immediate restart Click Finish Setup is comple...

Страница 24: ...d into the Windows folder mentioned above If the path is not found automatically click on and select the folder SO 202 on the installation data carrier The full name of the folder is always different as it is unique for every device NOTE Measuring errors due to incorrect calibration data The name of the SO folder on the data carrier must match the serial number of the 3D sensor on the type plate o...

Страница 25: ...you can use Aadva Scan for this specific scanner according to your license agreement with GC If you want to change your GC license you have to reset the Activation ID via the Miscellaneous menu of Aadva Scan first You can do the same in preparation for scanning with another ALS 2 scanner At the first start the calibration of your scanner is mandatory Otherwise Aadva Scan will be closed To start ca...

Страница 26: ...he calibration model Click on Start After the start you can no longer interrupt the process The scanner is calibrated A message will inform you about this process After successful completion of calibration the message 3D calibration has been executed successfully will be displayed Click OK The dialog closes You can now start scanning ...

Страница 27: ...clusion models 1 2 1 Object holder in this case the model with knurled screw for single jaw models 2 Base plate with non slip rubber mat and Multisplit base for object holder adapter plates and Multisplit mounting plates MULTISPLIT BASE PLATE 1 Contact points for object holders and adapter plates Ovals 2 Contact points for Multisplit mounting plates Corners 3 Magnetic adhesive disk for mounting ob...

Страница 28: ...spray has to be sprayed in the work area cover the scanner previously This way you protect the sensitive optical and the electronic components from damaging dusts Never spray into the inside of the scanner Fasten the model or object to the object holder before spraying Spray according to the instructions as targeted as possible onto the model or object When inserting make sure not to touch the spr...

Страница 29: ...late OBSERVE THE SAFETY INSTRUCTIONS No additional fastening is required for jaw models plastered on a Multisplit mounting plate You can place the Multisplit mounting plate directly on the Multisplit base plate of the scanner This option exists for the articulator systems AMANN GIRRBACH Artex and Baumann Dental Artist ArTO Plaster the jaw model onto the Multisplit mounting plate according to the m...

Страница 30: ...AM AXIOSPLIT 1 2 2 1 3 3 The mounting plates of the corresponding articulator fit the top of the adapter plate The underside fits to the Multisplit base plate inside the scanner PLACING A MOUNTING PLATE ON THE ADAPTER PLATE Plaster the jaw model onto the mounting plate according to the manufacturer s instructions Make sure to insert a magnetic adhesive disk into the mounting plate OBSERVE THE SAFE...

Страница 31: ...plate from the side of the Adesso Split plastic plate Insert the adapter plate into the scanner The protrusions Ovals on the underside of the plastic plate engage with the recesses of the Multisplit base plate The adapter plate will adhere to the magnet of the Multisplit base plate Check whether the adapter plate can be shifted easily If this is the case correct the fit until the adapter plate fit...

Страница 32: ...Top 4 Magnetic points 5 Adesso Split plastic plate with adhesive disk 1 2 3 4 5 FASTENING A JAW MODEL ONTO AN OBJECT HOLDER The object holders of the ALS 2 to fasten a jaw model mechanically This method is to be applied to jaw models which are not plastered Object holder with knurled screw Different sizes of jaw models can be fastened securely to the object holder with the knurled screw OBSERVE TH...

Страница 33: ...he jaw model is placed correctly when it does not extend beyond the magnetic points Tilt the object holder carefully to the right and left The jaw model is placed correctly when it does not slip Should the jaw model slip use additional adhesive pads INSERTING THE OBJECT HOLDERS The described procedure is the same for both object holders OBSERVE THE SAFETY INSTRUCTIONS Hold the object holder from t...

Страница 34: ...pon removal the rotary axis may be moved unintentionally For this situation Aadva Scan features a function to drive the axes back into the service position 7 4 Fastening gingiva squeeze bites scanbodies or wax ups To scan gingiva squeeze bites scanbodies or wax ups fasten the small prosthetic parts to the jaw model according to the prosthetics manufacturer s instructions Tighten the scanbodies fir...

Страница 35: ...rly Place the upper jaw model on the lower jaw model in occlusion Place the rubber band in cross form so that the top part of the upper jaw model so that an equally long loop hangs from each side Guide the end of each rubber loop around the hooks on the side of the object holder The fastening is adequate if the upper jaw model cannot be tipped or shifted with slight pressure If necessary shorten t...

Страница 36: ... jaw model in occlusion Loosen the ball knob 3 as much as necessary to allow the pressure fitting to be moved forwards and backwards Fasten the occlusion clamp to the floating stop of the object holder by pushing the metal pins 4 into the holes of the floating stop on the object holder 5 Hold the occlusion model firmly Push the pressure fitting 3 on the ball knob as central as possible over the up...

Страница 37: ...r vestibular scans Condyle related measuring is possible with the following articulators AMANN GIRRBACH Artex without adapter plate Baumann Dental Artist ArTO without adapter plate SAM AXIOSPLIT GAMMA Reference Whip Mix Denar KaVo PROTAR Articulators are available at specialist dealers but not from GC as an accessory for the scanner 9 1 Positioning of an occlusal model with an articulator OVERVIEW...

Страница 38: ...ted INSERTING THE ARTICULATOR Example AMANN GIRRBACH Artex All articulators are to be handled in the same way independently of type and manufacturer Correct False The articulator stands free and does not touch the scanner Place the articulator on the system plate so that all feet are resting on the rubber mat Place the articulator in a central position The articulator stands centrally on the syste...

Страница 39: ...y As replacement you can use commercially available adhesive glue pads These should be extra strong and removable not coloring nor hardening Fill all slots with adhesive pads The glue material should fill the slots up to their edge but nor protrude from them The glue material can remain in the slots permanently Insert the metal pins of the tooth stump models into the slots Correct fastening The pr...

Страница 40: ...ate Check whether the Multi die adapter can be shifted easily If this is the case correct the fit until the Multi die adapter fits securely REMOVING THE MULTI DIE ADAPTER Hold the Multi die adapter from the side if necessary use both hands Carefully pull the Multi die adapter upwards A certain amount of force is required due to the magnetic attraction The Multi die adapter is released from the Mul...

Страница 41: ...ion point 6 Clamp with spring 7 Adesso Split plastic plate with adhesive disk FASTENING A TRIPLE TRAY IMPRESSION SCAN OBSERVE THE SAFETY INSTRUCTIONS A Triple Tray impression tray can be clamped quite easily in the Triple Tray impression holder Press the clamp on the broad side and keep it pressed The opposite side is pressed apart Turn the side of the Triple Tray impression demanded by the softwa...

Страница 42: ...rt so that the other side of the impression faces upwards Press the lower magnetic point against the lower part The upper part will adhere magnetically to the lower part The adhesive effect is reinforced by the grooves and braces INSERTING THE TRIPLE TRAY IMPRESSION HOLDER Hold the Triple Tray impression holder from the rear Place the Triple Tray impression holder with the impression facing forwar...

Страница 43: ...ld the Triple Tray impression holder by the lower part if necessary use both hands Carefully pull the Triple Tray impression holder upwards A certain amount of force is required due to the magnetic attraction The Triple Tray impression holder is released from the Multisplit base plate Upon removal the rotary axis may be moved unintentionally For this situation Aadva Scan features a function to dri...

Страница 44: ...ized Top and bottom To fully digitize a three dimensional object it usually needs to be scanned from two sides The second scan captures the bearing surface that was hidden during the first scan In the simplest case turn the object on the object holder Depending on the shape of the object it may be useful to choose a different fastening for the second side 12 1 Fastening objects on the flexible obj...

Страница 45: ...C OBJECTS Adhesive glue pads are necessary to fasten non magnetic objects Two packs of adhesive pads are included in the scope of delivery You can purchase replacements from office suppliers if required Cover the topside of the plate with adhesive pads Different numbers of adhesive pads may be needed depending on the size weight and shape of the object Knead several adhesive pads together and shap...

Страница 46: ...d easily If this is the case correct the fit until the object holder fits securely 12 3 Removing the object holder The described procedure is the same for all object holders To fasten an object to the object holder you should always remove the object holder from the scanner Hold the adapter plate on both sides if necessary use both hands Carefully pull the object holder upwards A certain amount of...

Страница 47: ...ber 1 2 3 4 5 INSERTING AND REMOVING THE CALIBRATION MODEL The calibration model is to be handled in the same manner as a single jaw model To fasten it you require the object holder with the knurled screw OBSERVE THE SAFETY INSTRUCTIONS If required loosen the knurled screw to provide more room on the object holder Place the underside of the calibration model on the object holder Press the depressi...

Страница 48: ...h is located above the swivel axis The swivel axis moves the rotary axis with the object holder to the side so that the 3D sensor can capture the object to be measured from the side During a measurement the 3D sensor projects a striped pattern onto the object being scanned The light stripes are generated with a white or blue LED light A blue LED light is used in combination with a 5 Mpx camera as ...

Страница 49: ... the button to start The scanning process starts While scanning the animated red circle will be displayed and when the procedure has finished the company logo After prolonged inactivity the screen saver is activated automatically 14 2 Switching between LR and HR mode The software allows you to switch between the low resolution mode and the high resolution mode This determines the level of detail o...

Страница 50: ...ever never clean the optical or other electronic components If the optical or electronic components are soiled please contact GC Before cleaning Switch off the scanner for safety reasons Remove the cable connections Remove the object holder Materials Use microfiber cloths which are expressly suitable for high gloss surfaces The material must be soft smooth lint free and anti static Always dampen t...

Страница 51: ... WARRANTY GC accepts no liability for damages caused by improper repairs Please note that in this case your warranty claim will also become void SERIAL NUMBERS If you have questions or complaints relating to your device please have the serial number of your Scanner and the serial number of the 3D sensor at hand You will find these numbers on the rear of the device TYPE PLATE Serial number of the s...

Страница 52: ...he packaging in case you need it to transport the scanner or to send it back in the event of warranty claims 17 2 Disposal of the device The devices marked with this symbol are subject to European Directive 2002 96 EC for WEEE Waste Electrical and Electronic Equipment WEEE registration number of the manufacturer DE47893210 Electrical equipment must not be disposed of with domestic waste Please not...

Страница 53: ...consumption max 60 W Connections 1 USB 3 0 1 power Cables plugs USB 3 0 1 8 m A B high performance 2 5 m AC 110 230 V E F CEE 7 7 Temperature Operation 18 C 30 C Storage 5 C 50 C Measurement High resolution camera Yes HR Mode resolution LR Mode resolution Camera 5 Mpx 2 5 Mpx Point Grey 3D measuring technology Stripe light triangulation with blue light LED Measuring field XYZ mm max object size in...

Страница 54: ...el A model which is scanned e g the impression of a plaster jaw Multisplit base plate Permanently mounted magnetic plate onto which the Multisplit mounting plates object holders and adapter plates can be fastened Object holder A holder on which the object to be measured e g jaw model is mounted and which itself is then mounted to the base in the scanner Occlusion clamp Special holder with which a ...

Страница 55: ...55 Aadva Lab Scanner 2 Manual ...

Страница 56: ...scan TripleTray scan Impression scan Recommended computer specifications ALS 2 and Aadva Scan Windows 10 64 bit i7 with 6 4 7 GHz 32 GB RAM USB 3 0 Port 100 250 GB SSD Graphics card with 6 GB RAM GC EUROPE N V Head Office Researchpark Haasrode Leuven 1240 Interleuvenlaan 33 B 3001 Leuven Tel 32 16 74 10 00 Fax 32 16 40 48 32 info gce gc dental www gceurope com GC UNITED KINGDOM Ltd Coopers Court N...

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