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5. Extended functions 

16 

5.5  [OPTIONAL IN-/OUTPUTS] sub-menu 

5.5.1  Inputs 

 

Attention  

Only potential-free contacts may be connected to 
the terminal strip. External voltages will destroy the 
GD Pilot.  

The potential-free contacts must not be more than 
20 metres away from the terminal strip. If necessary 
coupling relays must be fitted in the control 
cabinet. 

The GD Pilot has five programmable inputs. These 
inputs can be assigned (programmed) various 
functions. The various functions are listed below. Each 
input can be programmed with each function. 

You can also find an overview of inputs and 
corresoponding functions in the circuit diagram of the 
machine. 

The inputs are programmed in the 

[OPTIONAL

 

IN-

/OUTPUTS]

 sub-menu. Please go to the 

[OPTIONAL

 

IN-/OUTPUTS]

 sub-menu. Then go to 

the 

 

 

INPUT

 

1: FREE

 menu item. 

If you press the 

 

key, the function starts to flash. By 

pressing the 

  

or

 

 

 key, you can now change the 

function. Once you have set the function you want, this 
has to be confirmed using the   key. The input is now 
programmed. 

You access all other programmable inputs by pressing 
the 

  

or

 

 

 key. 

Explanation of functions: 

FREE

 

Input is not assigned (programmed). 

EXT

 

FAULT

 

If the contact is opened, the 

EXT

 

FAULT

 fault message 

appears on the display and the unit is shut down 
(shutting down is delayed by 1sec.).

 

EXT

 

WARNING

 

If the contact is opened, the 

EXT

 

WARNING

 warning 

message appears on the display (the indication is 
delayed by 1sec.). This function does not result in the 
unit shutting down.

 

DRYER

 

FAULT

 

If the contact is opened, the 

DRYER

 

FAULT 

fault 

message appears on the display and the unit is shut 
down (shutting down is delayed by 1sec.). 

DRYER

 

WARNING

 

If the contact is opened, the 

DRYER

 

WARNING 

 warning 

message appears on the display (the indication is 
delayed by 1 sec.). This function does not result in the 
unit shutting down.

 

BEKOMAT

 

FAULT

 

If the line pressure is 

 1.0 bar and the contact is 

opened for at least 250sec., 

BEKOMAT

 

FAULT

 appears 

on the display. This function results in the unit shutting 
down.

   

BEKOMAT

 

WARN.

 

If the line pressure is 

 1.0bar and the contact is 

opened for at least 250sec., 

BEKOMAT

 

WARN.

 appears 

on the display. This function does not result in the unit 
shutting down. 

Ext. speed restriction 

(

EXT. RPM LIMIT)

 

When the contact is closed the speed of the 
compressor is restricted to the set speed in the menu 

[LIMIT VALUES]

 in menu item 

EXT. LIMIT

RTC

 

OVERRIDE

 

The timer can be overridden using this input. 

Example: The compressor has been shut down by the 
timer. If the contact is now closed, the compressor 
starts up. 

2nd

 

PR.

 

RANGE 

(2nd pressure range)

 

If the contact is closed, the system changes over to the 
second pressure range. Also refer to section 5.1.2.

 

ENAB.REM-START

 (enable remote-start)

 

For use, see section 5.8.3. 

OPERATE_B1

 (Enable B1)

 

For use, see section 5.8.2. 

5.5.2  Outputs 

 Attention  

The maximum connected loads for the programmable 
outputs (relay contacts) are 4,5A / 240V. 

The GD Pilot has four programmable outputs. Output 1 
is a relay with changeover contact and output 2..4 are 
relays with NO contact. You can assign (program) 
various functions to the outputs.  

The outputs are programmed in the 

[OPTIONAL

 

IN-

/OUTPUTS]

 sub-menu. Please go to the 

[OPTIONAL

 

IN-/OUTPUTS]

 sub-menu. Then go to 

the 

  

OUTPUT

 

1: FAULT

  menu item 

If you press the   key, the function starts to flash. By 
pressing the 

  

or

 

 

key, you can now change the 

function. Once you have set the function you want, this 
has to be confirmed using the   key. The output is now 
programmed. 

You access the other programmable output by pressing 
the 

  

key. 

Содержание GD Pilot

Страница 1: ...GB Id no ZS1090606 01 June 2014 1 Original User Manual GD Pilot Electronics for speed controlled stationary rotary screw compressor VS 7 VS 22...

Страница 2: ......

Страница 3: ...l strip of the frequency converter by measuring this between the DC and DC terminals the exact position can be found in the supplied operating manual of the frequency converter between the DC terminal...

Страница 4: ...10 4 2 Programming maintenance intervals 10 4 3 Total load hours counter 10 5 Extended functions 11 5 1 CONTROL MENU sub menu 11 5 1 1 Operating modes 11 5 1 2 Second pressure range p2 11 5 1 3 Dryer...

Страница 5: ...sor stage Final compression pressure is the pressure measured downstream of the compressor stage Line pressure is the pressure within the system connected downstream of the compressor The following sy...

Страница 6: ...ically following the pressure requirement from your system WARNING START AFTER alternating with DE PRESSURISE The unit has been switched on and is ready However the internal unit pressure is above the...

Страница 7: ...see section 3 4 SOFT STOP TIME in xxs The system has been switched off The unit stops after the soft stop time of xx seconds FAULT fault text The unit has been shut down due to a fault You will find e...

Страница 8: ...___________00 00 00 00 02 EM STOP 12345h 01 EM STOP 12300h CUT OUT POINT 13 0bar TARGET PRESSURE 12 5bar p2 CUT OUT POINT 10 5bar p2 TARGET PRESSURE 10 0bar AUTOMATIC OPERATION DISPLAY UNITS m3 min EN...

Страница 9: ...CONTROL MENU FAULT MEMORY TIMER CONTROL LIMIT VALUES OPTIONAL IN OUTPUTS Enter a sub menu by pressing the key Again here you can use the or keys to go to a menu item To exit the sub menu you must pre...

Страница 10: ...correct increase or decrease this value using or Then confirm the value set by pressing the key Note The control system checks whether the value set can be used The maximum line pressure CUT OUT POINT...

Страница 11: ...requirement from the compressed air system and the unit is in CONTINUOUS OPERATION it switches to OFF LOAD This means that the motor and compressor stage run but no air is pumped into the compressed a...

Страница 12: ...t the maintenance interval should be reprogrammed The maintenance message can be acknowledged using the key 4 2 Programming maintenance intervals To program a maintenance interval please go to the MAI...

Страница 13: ...for the second pressure range function in the CONTROL MENU sub menu The relevant menu items there are p2CUT OUT POINT 10 5bar p2TARGET PRESSURE 10 0bar p2TIMER CONTROL OFF You can use p2CUT OUT POINT...

Страница 14: ...features several compressors This in turn ensures that the power supply is not loaded unnecessarily 5 1 6 Unlimited autom re start after power loss The control system can perform an automatic re star...

Страница 15: ...go to the warning message or fault that you are interested in in the fault memory The information set out above relating to the status of the compressor at the time of the fault can be called up in t...

Страница 16: ...is case 1 S______ 22 00 00 00 a 2 _MTWTFS 00 00 12 00 b 3 _MTWTF_ 12 30 00 00 c 4 ______S 12 30 14 00 d 5 _______ 00 00 00 00 6 _______ 00 00 00 00 7 _______ 00 00 00 00 a Start of operating period b...

Страница 17: ...values in your unit may be different a This is your unit s operating pressure This is also stamped on the compressor s name plate b To protect the compressor stage the compressor only starts up when t...

Страница 18: ...ontact is opened the DRYER WARNING warning message appears on the display the indication is delayed by 1 sec This function does not result in the unit shutting down BEKOMAT FAULT If the line pressure...

Страница 19: ...for the remote start RUNNING The output relay is activated when the compressor s motor is running is switched on 2nd PR RANGE The output relay is activated when the 2nd pressure range is applicable T...

Страница 20: ...all three codes If you have correctly entered the codes the machine will have automatically been switched to its delivery status The language has now been reset to English If you need a different lan...

Страница 21: ...ection 5 5 1 and circuit diagram In the OPTIONAL IN OUTPUTS menu you have to program the inputs using the 2nd PR RANGE function A potential free contact can now be connected to the terminal strip of t...

Страница 22: ...essed the key the OFF value starts to flash You can now use the key to change the value to ON The symbol appears in the first display row Please connect the potential free contact that you need for th...

Страница 23: ...trol transformer must be set to any local deviating mains voltages see circuit diagram 3 The switch panel temperature must not exceed 55 C 4 All remote controls fitted at a later date remote On Off mu...

Страница 24: ...ng operated with enclosure open Close enclosure Oil injection volume temperature too low high Check find cause Incorrect oil grade viscosity Check replace oil if necessary R2 temperature sensor defect...

Страница 25: ...rnal fault monitored by INPUT EXT FAULT 3 Check find cause WARNING EXT WARNING Warning from external device monitored by INPUT EXT WARNING 3 Check find cause FAULT BEKOMAT FAULT Connected condensate d...

Страница 26: ...he red Stop button on the frequency converter VSD was pressed while the compressor was running Always switch the compressor off via the GD Pilot FAULT VSD FAULT xx The frequency converter VSD detected...

Страница 27: ...received no commands from the GD Pilot Check wiring of the Modbus interface FAULT E500 FAULT E501 The frequency converter was faulty or not programmed replacement device so it had to be reprogrammed f...

Страница 28: ......

Страница 29: ......

Страница 30: ......

Страница 31: ......

Страница 32: ...essor Division 1800 Gardner Expressway Quincy Illinois 62305 Telephone 800 682 9868 Fax 217 224 7814 Gardner Denver Deutschland GmbH Argenthaler Str 11 55469 Simmern Deutschland Tel 49 0 6761 832 0 Fa...

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