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2. Default settings 

Defa ult  set tin gs 

2.1  Selecting language 

You can change the language by pressing the   + 

  

 

or   +

 

 keys. Press these keys at the same time until 

the right language appears. 

 
 

2.2  Setting line pressure 

Speed is controlled with the aid of a PI controller 
implemented in the software and is matched  to the 
demand for compressed air. In the 

[

 

CONTROL

 

MENU

 

]

 

menu you have to set the maximum line pressure 
switching point (

CUT-OUT

 

POINT

) and the 

TARGET 

PRESSURE

When the maximum line pressure switching point is 
reached, the machine switches to off-load. 

In the range between 

TARGET PRESSURE

 and 

CUT-

OUT

 

POINT

 the speed of the machine is regulated 

according to the compressed air requirement.  

Example: 

CUT-OUT

 

POINT 

10.0bar 

TARGET PRESSURE 

9.5bar 

The speed of the machine is regulated according to the 
need for compressed air so that the set pressure of 
9.5 bar is maintained. 

When the line pressure reaches 10.0 bar, the machine 
switches to off-load. 

Max. line pressure: 

The max. line pressure is set in the 

[

 

CONTROL

 

MENU

 

]

-

sub-menu. The 

  

+

 

 

 keys have to be pressed at the 

same time to do this. You are then taken to the main 
menu. Use 

 

  

 to switch to the 

[

 

CONTROL

 

MENU

 

]

 sub-

menu. Then please press the   key. 

 

The 

 CUT-OUT

 

POINT

 menu item now appears on the 

display. Again pressing the 

  key causes the value to 

flash. You can now correct (increase or decrease) this 
value using 

  

or

 

 

. Then confirm the value set by 

pressing the   key. 

 

Note  

The control system checks whether the value set can 
be used. The maximum line pressure 

 CUT-

OUT

 

POINT 

must be at least 0.2 more than the 

TARGET PRESSURE.

 You may therefore have to first 

set the 

TARGET PRESSURE

. To prevent your 

compressor suffering from excess wear, the difference 
between the 

CUT-OUT

 

POINT 

and 

TARGET 

PRESSURE 

should not be too small. 

 

Target pressure: 

In the 

 [

 

CONTROL

 

MENU

 

sub-menu please use 

 

 

to go to the 

 TARGET PRESSURE

 menu item. 

Pressing the   key causes the value to flash.

 

You can now correct (increase or decrease) this value 
using 

  

or

 

 

. Then confirm the value set by pressing 

the   key. 

 
 
 

CUT-OUT POINT 
TARGET PRESSURE  

 

 

 

ON-LOAD 

 
 

 

 

 
 
 

Fig. 1  Block diagram 

 
 

2.3  Setting time/date (timer) 

The GD Pilot accumulator can bridge a loss of power -
lasting between around two to three weeks. If power is 
lost for longer periods, the timer's time and date are lost 
and have to be entered anew. 

Press the 

  

+

 

 

 keys at the same time. Use 

 

 

 to go 

to the 

[

 

TIMER

 

CONTROL

 

sub-menu and press the 

 key. The date and time are displayed there in the 

following format: 

TU 30.10.07 12:10:34 

If you press the   key, the left-hand value (day of the 
week) starts to flash. You can now use the 

  

or

 

 

 

keys to set this. Then confirm the value by pressing the 

 key.  

All values can now be set in succession using this 
procedure. When the last value (seconds) has been 
set, the timer is fully set and you can exit the menu by 
twice pressing the 

  

+

 

 

 keys at the same time.  

Содержание GD Pilot

Страница 1: ...GB Id no ZS1090606 01 June 2014 1 Original User Manual GD Pilot Electronics for speed controlled stationary rotary screw compressor VS 7 VS 22...

Страница 2: ......

Страница 3: ...l strip of the frequency converter by measuring this between the DC and DC terminals the exact position can be found in the supplied operating manual of the frequency converter between the DC terminal...

Страница 4: ...10 4 2 Programming maintenance intervals 10 4 3 Total load hours counter 10 5 Extended functions 11 5 1 CONTROL MENU sub menu 11 5 1 1 Operating modes 11 5 1 2 Second pressure range p2 11 5 1 3 Dryer...

Страница 5: ...sor stage Final compression pressure is the pressure measured downstream of the compressor stage Line pressure is the pressure within the system connected downstream of the compressor The following sy...

Страница 6: ...ically following the pressure requirement from your system WARNING START AFTER alternating with DE PRESSURISE The unit has been switched on and is ready However the internal unit pressure is above the...

Страница 7: ...see section 3 4 SOFT STOP TIME in xxs The system has been switched off The unit stops after the soft stop time of xx seconds FAULT fault text The unit has been shut down due to a fault You will find e...

Страница 8: ...___________00 00 00 00 02 EM STOP 12345h 01 EM STOP 12300h CUT OUT POINT 13 0bar TARGET PRESSURE 12 5bar p2 CUT OUT POINT 10 5bar p2 TARGET PRESSURE 10 0bar AUTOMATIC OPERATION DISPLAY UNITS m3 min EN...

Страница 9: ...CONTROL MENU FAULT MEMORY TIMER CONTROL LIMIT VALUES OPTIONAL IN OUTPUTS Enter a sub menu by pressing the key Again here you can use the or keys to go to a menu item To exit the sub menu you must pre...

Страница 10: ...correct increase or decrease this value using or Then confirm the value set by pressing the key Note The control system checks whether the value set can be used The maximum line pressure CUT OUT POINT...

Страница 11: ...requirement from the compressed air system and the unit is in CONTINUOUS OPERATION it switches to OFF LOAD This means that the motor and compressor stage run but no air is pumped into the compressed a...

Страница 12: ...t the maintenance interval should be reprogrammed The maintenance message can be acknowledged using the key 4 2 Programming maintenance intervals To program a maintenance interval please go to the MAI...

Страница 13: ...for the second pressure range function in the CONTROL MENU sub menu The relevant menu items there are p2CUT OUT POINT 10 5bar p2TARGET PRESSURE 10 0bar p2TIMER CONTROL OFF You can use p2CUT OUT POINT...

Страница 14: ...features several compressors This in turn ensures that the power supply is not loaded unnecessarily 5 1 6 Unlimited autom re start after power loss The control system can perform an automatic re star...

Страница 15: ...go to the warning message or fault that you are interested in in the fault memory The information set out above relating to the status of the compressor at the time of the fault can be called up in t...

Страница 16: ...is case 1 S______ 22 00 00 00 a 2 _MTWTFS 00 00 12 00 b 3 _MTWTF_ 12 30 00 00 c 4 ______S 12 30 14 00 d 5 _______ 00 00 00 00 6 _______ 00 00 00 00 7 _______ 00 00 00 00 a Start of operating period b...

Страница 17: ...values in your unit may be different a This is your unit s operating pressure This is also stamped on the compressor s name plate b To protect the compressor stage the compressor only starts up when t...

Страница 18: ...ontact is opened the DRYER WARNING warning message appears on the display the indication is delayed by 1 sec This function does not result in the unit shutting down BEKOMAT FAULT If the line pressure...

Страница 19: ...for the remote start RUNNING The output relay is activated when the compressor s motor is running is switched on 2nd PR RANGE The output relay is activated when the 2nd pressure range is applicable T...

Страница 20: ...all three codes If you have correctly entered the codes the machine will have automatically been switched to its delivery status The language has now been reset to English If you need a different lan...

Страница 21: ...ection 5 5 1 and circuit diagram In the OPTIONAL IN OUTPUTS menu you have to program the inputs using the 2nd PR RANGE function A potential free contact can now be connected to the terminal strip of t...

Страница 22: ...essed the key the OFF value starts to flash You can now use the key to change the value to ON The symbol appears in the first display row Please connect the potential free contact that you need for th...

Страница 23: ...trol transformer must be set to any local deviating mains voltages see circuit diagram 3 The switch panel temperature must not exceed 55 C 4 All remote controls fitted at a later date remote On Off mu...

Страница 24: ...ng operated with enclosure open Close enclosure Oil injection volume temperature too low high Check find cause Incorrect oil grade viscosity Check replace oil if necessary R2 temperature sensor defect...

Страница 25: ...rnal fault monitored by INPUT EXT FAULT 3 Check find cause WARNING EXT WARNING Warning from external device monitored by INPUT EXT WARNING 3 Check find cause FAULT BEKOMAT FAULT Connected condensate d...

Страница 26: ...he red Stop button on the frequency converter VSD was pressed while the compressor was running Always switch the compressor off via the GD Pilot FAULT VSD FAULT xx The frequency converter VSD detected...

Страница 27: ...received no commands from the GD Pilot Check wiring of the Modbus interface FAULT E500 FAULT E501 The frequency converter was faulty or not programmed replacement device so it had to be reprogrammed f...

Страница 28: ......

Страница 29: ......

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Страница 31: ......

Страница 32: ...essor Division 1800 Gardner Expressway Quincy Illinois 62305 Telephone 800 682 9868 Fax 217 224 7814 Gardner Denver Deutschland GmbH Argenthaler Str 11 55469 Simmern Deutschland Tel 49 0 6761 832 0 Fa...

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