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GALA PULSE SYNERGIC DR ADVANCED. Instructions Manual

4.2.1. MIG PROCESS - PROGRAMME LIST.

KEY

ACTION

DESCRIPTION

Return to Main Menu

Load Synergy Programme

Sort by No. / Description (Filler material) / Group (Shielding gas)

Navigate up in programme list.

Navigate down in programme list.

Содержание GPS DR ADVANCED

Страница 1: ...ONLY BY PROFESSIONALS TO HELP YOU IN YOUR WORK READ THIS MANUAL CAREFULLY GALA PULSE SYNERGIC 4000 DR ADVANCED 3Ph 400V 50 60 Hz Ref 42381200 3Ph 440V 50 60 Hz Ref 42355200 GALA PULSE SYNERGIC 5000 DR...

Страница 2: ......

Страница 3: ...33 5 TIG PROCESS 34 5 1 TIG WELDING INSTALLATION AND START UP 35 5 2 DC TIIG PROCESS OPERATION MODE SELECTION 37 5 3 CYCLE PARAMETERS DC TIG PROCESS 45 5 4 HOLD MODE 48 6 MMA PROCESS 49 6 1 MMA SYSTEM...

Страница 4: ...software packages ADVANCED SCREEN 105 MIG PROGRAMMES STD ARC TIG STD ARC MMA STD PULSED ARC MANUAL MODE independent parameter setting in programme ADVANCED CYCLE CONTROL MODE Access restrictions SAFE...

Страница 5: ...ed cable set 1 5 m 64187200 Air cooled cable set 10 m 64187300 Air cooled cable set 15 m 64187015 Cooled cable set 1 5 m 64187250 Cooled cable set 10 m 64187350 Cooled cable set 5 m 66083000 Wire feed...

Страница 6: ...in Wire feeding system 4R 100 W Enc 4R 100 W Enc MMA Continuous Regulation Range I2min I2max 30 400 A 30 500 A TIG Continuous Regulation Range I2min I2max 5 400 A 5 500 A Mechanical Protection Index I...

Страница 7: ...2 mm 42316121 Drive roll 37 0 8 1 0 mm V 42316122 Drive roll 37 1 0 1 2 mm V 42316124 Drive roll 37 1 2 1 6 mm V 42316125 Drive roll 37 0 9 1 2 mm R FLUX CORED 42316126 Drive roll 37 1 2 1 6 mm R FLUX...

Страница 8: ...here the machine has to be connected must be comprised of a differential circuit breaker and a magnetothermal switch MAGNETOTHERMAL SWITCH IA Three pole or four pole The instrument will be chosen acco...

Страница 9: ...r corners used to secure the machine to the carriage observe arrows on fig ASSEMBLY PROGRAMME WELDING EQUIPMENT MOUNTED ON TOP OF THE COOLING MODULE There are some openings in the four lower corners u...

Страница 10: ...NTROL PANEL Each of the screen areas will be exclusively completed with the options available for each selected process and configuration thus allowing a simpler and more precise regulation of the equ...

Страница 11: ...on 3 2 2 PROGRAMMING AREA From this section of the panel we can access the main programming parameters of the equipment KEY ACTION P1 Return to Main Menu P2 Access to Programme Library P3 Access to Op...

Страница 12: ...ulation Pulsed TIG process LD 10 Arc Force Regulation MMA Process LD 11 HOLD Mode Indication memorised parameters LD 12 Globular Transfer Mode Indication CONTROL PANEL BUTTONS P7 Selection of paramete...

Страница 13: ...Below we detail the sequence of appearance of icons on the home screen ICON ACTION Gas purge check Ventilation system check Cooling system check Selected language check Check completed successfully D...

Страница 14: ...f equipment configuration parameters LABEL KEY ACTION P1 Enter to DC TIG Welding Mode P2 Enter to MMA Welding Mode P4 Enter to MIG MAG Welding Mode P5 Enter to DATA P6 Enter to SETUP Configuration The...

Страница 15: ...enu P2 Access to Module Enabling P3 Navigation Right by SEPUP P4 Navigation Left by SEPUP E1 Parameter selection to modify Lighted bar E2 Parameter modification Text in red At the end of the parameter...

Страница 16: ...N DESCRIPTION REGULATION E2 No icon Cooling Mode switched off The cooling system is disabled Protection system disabled due to lack of pressure The equipment is operative without water pressure OFF Co...

Страница 17: ...memories to be uploaded 3 5 1 2 1 ACCESS RESTRICTIONS LEVEL 0 All open Expert P1 P2 P3 P4 P5 P6 E1 E2 MAIN MENU EQUIPMENT SETUP QUESTION CONFIRMATION No load adjustment NO LOAD REGULATION HOLD OPERAT...

Страница 18: ...equipment assigns a numbering to each of the available controls by means of which we can select from where we regulate the equipment REGULATION E2 DESCRIPTION AUT Automatic selection of highest numbe...

Страница 19: ...VANCED Instructions Manual 18 3 5 2 SETUP DATE DESCRIPTION E1 VARIABLE RANGE E2 RESET Year 2000 2099 Month 1 12 Day 1 31 Hour 0 23 Minutes 0 59 Time zone UTM 12 UTM 12 UTM The factory RESET does not a...

Страница 20: ...3 5 3 SETUP GAS CONTROL DESCRIPTION E1 VARIABLE RANGE E2 RESET FLOW CONTROL MODE MANUAL SYNERGIC OFF OFF GAS FLOW 0 50 12 l min SYNERGIC CORRECTION 10 0 10 0 0 l min The installation of an external mo...

Страница 21: ...DESCRIPTION E1 VARIABLE RANGE E2 RESET VOLTAGE 12 0 42 0 V Current 10 500 A WIRE SPEED 1 0 24 0 m min The installation of an external module is required KEY ACTION P6 Activation Deactivation of calibr...

Страница 22: ...in the equipment Each enabling code is independent per module and is associated with the serial number of the equipment so you must request the modules from your commercial agent LABEL KEY ACTION P1 R...

Страница 23: ...MIG MAG method as it permits welding low alloy steel stainless steel aluminium and copper in thicknesses above 0 5 mm and in all positions 4 1 MIG WELDING INSTALLATION AND START UP As it is a modular...

Страница 24: ...the torch cooling hoses to cooling module respecting the blue and red colours cooled system 11th Purge the gas by means of torch button checking that the flow is between 8 and 16 l min Carry out a pur...

Страница 25: ...access the OPERATION MODE Menu where we can select different welding modes and arc types WELDING MODE Standard Use Time controlled weld bead Bead intervals with predetermined time ARC TYPE STANDARD P...

Страница 26: ...Manual 25 4 2 1 MIG PROCESS PROGRAMME LIST KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Load Synergy Programme P3 Sort by No Description Filler material Group Shielding gas E1 Navigate up in progr...

Страница 27: ...porarily places value in leading position E1 Modify Main Correction It adjusts the welding arc correction Modify Secondary Correction It adjusts the dynamic welding correction E2 Modify Main Value It...

Страница 28: ...TION P1 Return to Main Menu P2 Access to Programme Library P3 Access to Operation Mode Synergic Programme Selection P4 Access to Cycle Parameters It access to the specific cycle of selected mode P5 Se...

Страница 29: ...egulation FREQ BIPULSE adjusts the number of times the intensity is changed per second KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Programme Library P3 Access to Operation Mode Synergic...

Страница 30: ...to Operation Mode Synergic Programme Selection P4 Access to Cycle Parameters It accesses to the specific cycle of selected mode P5 Select Secondary Correction Temporarily places value in leading posi...

Страница 31: ...Operation Mode Synergic Programme Selection P4 Access to Cycle Parameters It accesses to the specific cycle of selected mode P5 Select Secondary Correction Temporarily places value in leading position...

Страница 32: ...ng mode PARAMETER DESCRIPTION FUNCTION REMARKS UNIT RESOLUTION FDC Wire approach speed It adjusts the approach speed 1 TPR Pre gas time It facilitates the arc ignition Seconds 0 1 TC Striking ascent r...

Страница 33: ...erating mode PARAMETER DESCRIPTION FUNCTION REMARKS UNIT RESOLUTION FDC Wire approach speed It adjusts the approach speed 1 TPR Pre gas time It facilitates the arc ignition Seconds 0 1 TC Striking asc...

Страница 34: ...DR ADVANCED Instructions Manual 33 4 4 HOLD MODE At the end of the welding process the HOLD icon will appear automatically on the regulation screen KEY ACTION P1 P2 P3 P4 P5 P6 Return to no load regu...

Страница 35: ...n and even welding due to the reduction of fumes and spatters are other advantages of this system The bead obtained therefore has a good surface finish which can be improved with simple finish operati...

Страница 36: ...mote control we will make the connection to CN1 TELENET the connector CN2 TORCH CONTROL will be used in applications with multiple button torches 3 Ph Mains Gas Air cooled TIG Installation Graphic Tor...

Страница 37: ...erify that the torch polarity is negative 3rd Check that the gas is Argon and make sure that the cylinders are well secured to bottle holder system 4th Install the regulator and connect gas hose check...

Страница 38: ...we will access the OPERATION MODE Menu where we can select different welding modes and arc types WELDING MODE Standard Use Time controlled weld bead ARC TYPE STANDARD PULSED BIPULSED TORCH PULSE MODE...

Страница 39: ...Parameters for viewing the arc is a direct current standard KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Programme Library P3 Access to Operation Mode P4 Access to Cycle Parameters It a...

Страница 40: ...E1 Modify Main Correction It adjusts the 2nd Welding Intensity E2 Modify Main Value It adjusts the Welding Intensity 4SS CYCLE OPERARION DETAIL Cycle parameter graphic We press the trigger to start we...

Страница 41: ...me TON control KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters It accesses to the specific cycle of selected mode P6 S...

Страница 42: ...of the pulsed current permits adapting the heat input to the welding demands which are determined by the position type of joint and thickness The pulsed frequency regulation Control Fpulse adjusts th...

Страница 43: ...er of times the intensity is changed per second KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Programme File P3 Access to Operation Mode P4 Access to Cycle Parameters It accesses to the s...

Страница 44: ...rficial finishes to suit our needs KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Programme File P3 Access to Operation Mode P4 Access to Cycle Parameters It accesses to the specific cycle...

Страница 45: ...eed VH1 and its frequency FVH will be adjusted THIS REQUIRE THE ENABLING OF A SPECIFIC PROCESS MODULE KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Programme File P3 Access to Operation M...

Страница 46: ...depending on the selected operating mode PARAMETER DESCRIPTION FUNCTION REMARKS UNIT RESOLUTION VH2 Secondary Wire Speed It permits the use of a 2nd wire speed If WIRE ON only 1 BBH Time ON wire 1 Br...

Страница 47: ...PROCESS Selected parameter Selected segment Unselected parameter Unselected segment Identity Parameter PULSED ARC CONTINUOUS MODE 2S TORCH MODE 2SS TORCH MODE 4S TORCH MODE WIRE INPUT ON STD ARC CONTI...

Страница 48: ...ime It reduces the initial stress Seconds 0 1 IB Base current Heat reduction PULSE BIPULSE only 1 Dcl Duty cycle It balances the pulse for heat control 1 TCP Pulse fall time Softens the I IB transitio...

Страница 49: ...DR ADVANCED Instructions Manual 48 5 4 HOLD MODE At the end of the welding process the HOLD icon will appear automatically on the regulation display KEY ACTION P1 P2 P3 P4 P5 P6 Return to no load regu...

Страница 50: ...onstruction storage tanks structures pressure containers oil refineries boilers and any type of piping are some of its application sectors The main characteristics of the process are its simplicity an...

Страница 51: ...access the OPERATION MODE Menu where we can select different welding modes and arc types KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Programme File P6 Parameter RESET It adjusts to fac...

Страница 52: ...STANDARD MMA PROCESS KEY ACTION DESCRIPTION P1 Return to Main Menu P2 Access to Programme Library P3 Access to Operation Mode P4 Access to Cycle Parameters It accesses to the specific cycle of selecte...

Страница 53: ...ts adapting the heat input to the welding demands which are determined by the position type of joint and thickness The pulsed frequency regulation Fpulse adjusts the number of times the intensity is c...

Страница 54: ...1 Select parameter Selected parameter with blank bar When browsing the parameter selection table the corresponding segment of the upper cycle graph will illuminate simultaneously E2 Modify parameter E...

Страница 55: ...elected parameter Selected segment Unselected parameter Unselected segment Identity Parameter STD PULSE 6 5 HOLD MODE At the end of the welding process the HOLD icon will appear automatically on the r...

Страница 56: ...ding programmes by process which is available on the equipment KEY ACTION DESCRIPTION P1 Return to Source Process Return to no load regulation screen P2 Consult file It accesses the Programme Consult...

Страница 57: ...P1 Return to Source Process No changes will be saved P2 Save programme It save the introduced description and group P3 Select field to be entered Selected field with blank bar E1 Navigate horizontally...

Страница 58: ...lable files KEY ACTION DESCRIPTION P1 Exit Return to File Menu P3 Sort It sorts alphabetically by Programme No description or group E1 Select programme Selected programme with blank line E2 P5 Delete...

Страница 59: ...of a selection table which allows the global visualization of all the available files KEY ACTION DESCRIPTION P1 Exit No changes will be saved P2 Upload programme It uploads de selected programme P3 So...

Страница 60: ...ges are saved in the programme P2 Access to Programme File We perform a backup routine to generate a programme from one that has already been created P3 Access to Operation Mode Mode Modification in M...

Страница 61: ...cient results with GPS it is essential to know the basic regulation concepts explained in this manual general knowledge of the process to be used the practical welding recommendations and the general...

Страница 62: ...umidity with no preheating etc we can improve the welding features by adjusting the control parameters in manual process HOT START This will increase the start intensity in percentage terms to facilit...

Страница 63: ...and will appear in applications with direct currents In welding with alternating current this is overridden in each cycle as there is a change in direction of the current To minimise the effect of the...

Страница 64: ...42C 750241C 2 4 750166C 750165C 750163C 750162C 750161C 1 6 ORO AZUL GRIS ROJO AMARILLO TIG electrode selection comparative graphic TIG welding intensities recommendation tables The shape of the elect...

Страница 65: ...ven intensity the greater is the deposition rate and lesser the penetration Approximately 90 of the energy is concentrated in the arc and 10 in the wire therefore the longer the arc the greater the te...

Страница 66: ...its use arise The welding torch should be continuously cooled Furthermore due to the typical feed limitations of the material aluminium is highly malleable so the use of torches that are as short as p...

Страница 67: ...the thermal reduction during the welding process prevails as the heat input has a great influence on the transformations of the material properties especially when welding high resistance fine grained...

Страница 68: ...l characteristics of a good filler It has even feed facilitates arc stability and reduces spatters it improves cleanliness and increases the life of consumables and of the feed systems up to 3 times m...

Страница 69: ...uses constant arc spray transfer of the welding arc with minimum spatters Resulting especially suitable to weld coated base metals in naval construction for steel constructions and bridges Applied to...

Страница 70: ...the melting area and the thermally affected area The duration of this heating cycle varies depending on the thickness and type of material to be welded as well as on the adjustment parameters used to...

Страница 71: ...formation of chrome carbides that is the impoverishment of the welded joint However neither CrMo nor austenitic steel must be used due to the risk of oxidation of the chrome and the appearance of car...

Страница 72: ...uch as Argon and it is called strong welding Bearing in mind that zinc melts at 419 C and evaporates at 908 C whilst steel melts at 1550 C and evaporated 2500 C When we weld with steel wire or electro...

Страница 73: ...mally controlling the bead trajectory The technical requirement necessary to carry out this type of joint is greater than for other materials as we must master the process considering the fast heating...

Страница 74: ...on and melting pool fluidity characteristics Excellent for repair and construction in valves couplings pipes and connections as well as to manufacture heat exchangers capacitors and evaporators Ideal...

Страница 75: ...WELDING ACCESSORIES IN GOOD CONDITIONS FOR USE ONCE THE WELDING OPERATION HAS FINISHED AVOID DIRECT CONTACT OF THE ELECTRODE HOLDER CLAMP WITH THE WELDING EARTH CLAMP AND THE OTHER PARTS CONNECTED TO...

Страница 76: ...se connection inside the equipment Review the power electrical connections ALTHOUGH THE MACHINE IS CONNECTED AND WITH THE SWITCH LD1 ON THERE IS NO REACTION WHEN PRESSED Failure of the welding torch s...

Страница 77: ...DESCRIPTION E01 THE Overheating in the power source The thermal protection has disconnected the equipment E02 OVT It is detected that there is no welding voltage E03 OVC Over current E04 CON No commu...

Страница 78: ...es which could be very toxic This can also occur with those materials which have some kind of surface coating zinc plated galvanised etc Avoid inhaling the fumes given off in the process at all times...

Страница 79: ...In addition the warranty does not include the installation start up cleaning or replacement of filters fuses and coolant or oil refills If the product should present any defect during the guarantee p...

Страница 80: ...ALA GAR S L D CLARA QUE LES PRODUITS PR SENT S ET R FERENC S DANS LE MANUEL D INSTRUCTION SONT CONFORMES AUX DIRECTIVES COMMUNAUTAIRES APPLICABLES POUR LE MARQUEE CE PRODUCTO GPS 4000 DR ADVANCED 400V...

Страница 81: ...ALA GAR S L D CLARA QUE LES PRODUITS PR SENT S ET R FERENC S DANS LE MANUEL D INSTRUCTION SONT CONFORMES AUX DIRECTIVES COMMUNAUTAIRES APPLICABLES POUR LE MARQUEE CE PRODUCTO GPS 4000 DR ADVANCED 440V...

Страница 82: ...ALA GAR S L D CLARA QUE LES PRODUITS PR SENT S ET R FERENC S DANS LE MANUEL D INSTRUCTION SONT CONFORMES AUX DIRECTIVES COMMUNAUTAIRES APPLICABLES POUR LE MARQUEE CE PRODUCTO GPS 5000 DR ADVANCED 400V...

Страница 83: ...ALA GAR S L D CLARA QUE LES PRODUITS PR SENT S ET R FERENC S DANS LE MANUEL D INSTRUCTION SONT CONFORMES AUX DIRECTIVES COMMUNAUTAIRES APPLICABLES POUR LE MARQUEE CE PRODUCTO GPS 5000 DR ADVANCED 440V...

Страница 84: ...START_M GNA N C IN_PTC POT GND N C D C CN3 CN1 CN2 CN4 CN5 4 3 2 1 8 7 6 5 9 10 N C GNE ENC VE 4 3 2 1 WIRE FEEDER 98 36 NA NA RO NE AM GR RO BL AZ VE MA NA GR AM NE RO GR MA BL VI VE NE RO RO NE AM...

Страница 85: ...C 2 1 CN10 230V N C 0230V N C CN12 3 2 1 4 N C FAN N C FRIGO CN16 3 2 1 4 A GND PRO_TERRA RIS_1 CN15 3 2 1 4 GND N C OV_V UN_V 3 2 1 4 OUT3 OUT1 6 5 OUT4 P E N C OUT2 9 8 7 10 CN14 CNP2 CNP 1 1 P1 P3...

Страница 86: ...Ip Ip TA2 LECTOR CORRIENTE TAFT31 D1 D6 DSEI2X101 06A G3 4 E3 5 6 G4 7 E4 4 G1 5 E1 6 G2 7 E2 Dsn1 Dsn2 diodo DSEI 2X31 12B Csn CONDENSADOR KP 4 7nF 1500V Rsn 22R 50W RB50 6 37 55 55 3 55 2 55 6 55 5...

Страница 87: ...O VERDE YELLOW GREEN 1CN16 ALIMENTACION 4CN16 ALIMENTACION ALIMENTACION ESQUEMA ALIMENTACION 4260632 3 ELV 45 CN1 6 5 4 3 2 1 N C N C CN2 1 2 3 4 5 6 OUT1 OUT3 N C OV_V UN_V GND 7 OUT4 8 OUT2 2 1 CN3...

Страница 88: ...T1 N C REF0 POT N C GND START D 048VAC C 48VAC B NEM E POM 4 3 2 1 RIFOUT START_M GNA N C IN_PTC POT GND N C D C CN3 CN1 CN2 CN4 CN5 4 3 2 1 8 7 6 5 9 10 N C GNE ENC VE 4 3 2 1 42312019V1 WIRE FEEDER...

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Страница 90: ...REPUESTOS GPS 4000 DR ADVANCED REF 423 81 200 4 12 19 HR 42381200 V0 1 2 PARTS LIST GPS 4000 DR ADVANCED 3Ph 400V 50 60 Hz...

Страница 91: ...14 00557021 TRAFO AUXILIAR 42 42381597 PLACA ELECTR CONTROL ALIMENTACI N 15 42612099 CONJUNTO FILTRO SOLDADURA 43 42310029 SOPORTE CIERRE ASA 16 42312023 M DULO SECUNDARIO 44 42312013 ASA 17 00532067...

Страница 92: ...REPUESTOS GPS 5000 DR ADVANCED REF 426 00 200 04 12 19 HR 42600200 V0 1 4 PARTS LIST GPS 5000 DR ADVANCED LISTE DES PI CES GPS 5000 DR ADVANCED 3Ph 400V 50 60 Hz...

Страница 93: ...616098 FILTRO EMI ENCAPSULADO 13 00557021 TRAFO TOROIDAL 42 47012098 FILTRO TIERRA 14 42610028 PANEL CENTRAL HORIZONTAL 43 42612097 PLACA ELECTR CONTROL ALIMENT 15 42612023 MODULO SECUNDARIO 44 005330...

Страница 94: ...RECTIFYING DIODE DIODE RECTIFICATIVE 3 552057 TERMICO DE 70 N C THERMAL DEVICE TERMIQUE DISPOSITIF 4 42312033 CJTO CONEXION UNION 4 DIODOS CONNECTION SET UNION 4 DIODES ENSEMBLE CONNECTION UNION 4 DI...

Страница 95: ......

Страница 96: ...ERMICO DE 60 N C RST45 C FAST6 3 3 00555006 RECTIFICADOR TRIFASICO 100A 1200V 4 42618325 PLETINA UNION MODULO PRIMARIO 5 00557025 LECTOR CORRIENTE MODULO PRIM GPS5000 6 00554402 MODULO IGBT 200A 1200V...

Страница 97: ...5000 N REF DESCRIPCION 1 42616123 DISIPADOR M DULO SECUNDARIO GPS 5000 2 00550027 RESISTENCIA 10R 25W 3 00551047 CONDENSADOR KP 10 nF 1500V 4 00555113 DIODO SALIDA ISOTOP 600V 5 00552060 TERMICO DE 7...

Страница 98: ...PUESTOS CONJ PLACA FRONTAL GPS TFT 5000 DR REF 426 12 091 04 06 20 HR 42612091 V0 1 2 PARTS LIST CONJ PLACA FRONTAL GPS TFT 5000 DR LISTE DES PI CES CONJ PLACA FRONTAL GPS TFT 5000 DR 3Ph 400V 50 60 H...

Страница 99: ...ZINC PLATED 3 42613291 METHACRYLATE FACEPLATE 4 47013391 METHACRYLATE PLATE GUIDE FRAME 5 47016491 DISPLAY TFT 5 6 6 00533014 METAL SEPARATOR M H M3x8 7 00533017 METAL SEPARATOR M H M3 5MM 8 00010002...

Страница 100: ...PUESTOS CONJ PLACA FRONTAL GPS TFT 4000 DR REF 423 81 191 04 06 20 HR 42381191 V0 1 2 PARTS LIST CONJ PLACA FRONTAL GPS TFT 4000 DR LISTE DES PI CES CONJ PLACA FRONTAL GPS TFT 4000 DR 3Ph 400V 50 60 H...

Страница 101: ...ZINC PLATED 3 42613291 METHACRYLATE FACEPLATE 4 47013391 METHACRYLATE PLATE GUIDE FRAME 5 47016491 DISPLAY TFT 5 6 6 00533014 METAL SEPARATOR M H M3x8 7 00533017 METAL SEPARATOR M H M3 5MM 8 00010002...

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Страница 104: ...Gala Gar S L c Jaime Ferr n 19 50014 ZARAGOZA 34 976 47 34 10 info galagar com www galagar com...

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