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RM7895A RELAY MODULE

32-00122-01

2

• Burner controller data (optional):

Expanded annunciator status.

Flame signal strength.

Hold status.

Lockout/alarm status.

Sequence status.

Sequence time.

Total cycles of operation.

Total hours of operation.

Fault history providing for the six most recent 
faults:

             • Cycles of operation at the time of the fault.
            •  Expanded annunciator data at the time of the
               fault.
             •  Fault message and code.
             •  Hours of operation at the time of the fault.
             •  Sequence status at the time of the fault.
             •  Sequence time at the time of the fault.

Diagnostic information:

              •  Device type.
              •  Flame amplifier type.
              •  Flame failure response time.
              •  Manufacturing code.

              •  On/Off status of all digital inputs and outputs.
              •  Selected prepurge time.
              •  Software revision and version of RM7895 and
                  optional Keyboard Display Module.
               •  Status of configuration jumpers.

SPECIFICATIONS

Model:

RM7895A Relay Module. Provides primary control. 

Provides automatic burner sequencing, flame 
supervision, system status indication, system or self-
diagnostics and troubleshooting. Intermittent pilot 
valve operation.

Electrical Ratings (see Table 1):

Voltage and Frequency:

120 Vac (+10/-15%), 60 Hz (±10%).

Power Dissipation: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing: Total Connected Load: 15A maximum, Type SC or 

equivalent, fast blow.

Table 1. Terminal Ratings.

a

 The RM7895 must have an earth ground providing a connection between the subbase and the control panel or 

equipment. The earth ground wire must be capable of conducting the current to blow the 15A fuse (or breaker) in event 
of an internal short circuit. The RM7895 needs a low impedance ground connection to the equipment frame, which, in 
turn, needs a low impedance connection to earth ground. For a ground path to be low impedance at rf frequencies, the 
connection must be made with minimum length conductors that have maximum surface areas. Wide straps or brackets, 
rather than leadwires, are preferred. Be careful to verify that mechanically tightened joints along the ground path, such 
as pipe or conduit threads or surfaces held together with fasteners, are free of nonconductive coatings and are 
protected against mating surface corrosion.

b

 2000 VA maximum connected load to RM7895 Assembly.

c

 Can also be 120 Vac, 1A pilot duty.

d

 Can also be 65 VA pilot duty with motorized valve, 1150 VA inrush, 460 VA open, 250 VA hold.

Environmental Ratings:

Ambient Temperature:

Operating: -40°F to +140°F (-40°C to +60°C).
Storage: -40°F to +150°F (-40°C to +66°C).

Humidity: 85% rh continuous, noncondensing.
Vibration: 0.5G environment.

Dimensions: 

See Fig. 1.

Weight: 

RM7895 with dust cover: 1 pound, 15 ounces 

(0.87 kg).

Terminal Number

Description

Ratings

G

Flame Sensor Ground

Earth G

Earth Ground

a

L2(N)

Line Voltage Common

3

Alarm

120 Vac, 1A pilot duty.

4

Burner Motor

120 Vac, 9.8 AFL, 58.8 ALR (inrush).

5

Line Voltage Supply (L1)

120 Vac (+10/-15%), 50 or 60 Hz (±10%)

b,c

.

6

Burner Control and Limits

120 Vac, 1mA.

7

Airflow Interlock

120 Vac, 9A.

8

Pilot Valve/Ignition

120 Vac, 4.5A ignition and 50 VA pilot duty

c

.

9

Main  Fuel  Valve

120 Vac, 2A pilot duty

d

.

10

Ignition

120 Vac, 4.5A ignition

c

.

(F)11

Flame Sensor

60 to 220 Vac, current limited.

12 to 21

Unused

22

Shutter

120 Vac, 0.5A.

Содержание RM7895A

Страница 1: ...c input check Dynamic safety relay test Dynamic self check logic Internal hardware status monitoring Tamper resistant timing and logic Access for external electrical voltage checks Application Flexibi...

Страница 2: ...ing the current to blow the 15A fuse or breaker in event of an internal short circuit The RM7895 needs a low impedance ground connection to the equipment frame which in turn needs a low impedance conn...

Страница 3: ...in Flame Signal Amplifier see Table 2 Plug in Purge Timer Cards selectable ST7800A two sec onds to 30 minutes Q7800A Wiring Subbase Accessories 203541 5 wire connector required when Keyboard Dis play...

Страница 4: ...5 127 M3529 5 1 4 133 REMOVE ONLY FOR TERMINAL TEST ACCESS 1 1 BURNER CONTROL R MOUNTING FLANGE 1 2 14 NPSM LEADWIRES FACEPLATE 3 4 14 NPT M1962B 3 3 4 95 7 7 32 183 5 1 8 130 3 7 16 87 5 1 4 133 C701...

Страница 5: ...terminal is not energized c No flame present at end of PFEP d Main valve terminal is energized e Internal system fault occurred f Purge card is removed g Purge card is bad 5 RUN PERIOD a No flame pres...

Страница 6: ...and self checking detector are energized for the first 40 seconds during STANDBY and the last two seconds before exiting STANDBY If a flame exists a safety shutdown occurs A standard amplifier is ener...

Страница 7: ...trol and the main fuel valve s 2 Two flame detectors can be connected in parallel 3 This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance wit...

Страница 8: ...All wiring must comply with applicable electrical codes ordinances and regulations Wiring where required must comply with NEC Class 1 Line Volt age wiring 4 Recommended wire size and type see Table 4...

Страница 9: ...quired for the RM7895 Add the required disconnect means and overload protection 2 Check all wiring circuits and complete the Static Checkout see Table 7 before installing the RM7895 on the subbase 3 I...

Страница 10: ...lifier flame amplifier signal probes electrical signal voltage probes and electrical connections M3536B G L2 3 4 5 6 7 8 9 10 F L1 13 14 15 16 17 18 19 20 21 22 12 AIR FLOW INTERLOCK MASTER SWITCH IGN...

Страница 11: ...Fig 8 2 Insert the two interlocking ears into the two mating slots and with a hinge action push on the upper corners of the Dust Cover to secure it to the RM7895 3 Be sure the Dust Cover is firmly in...

Страница 12: ...ut Causes for hold conditions in the INITIATE sequence are AC line dropout is detected AC line frequency error caused by using a 60 Hz device on a 50 Hz line or vice versa devices with a date code pri...

Страница 13: ...If 10 second PFEP is chosen main valve terminal 9 is turned on as soon as flame is sensed Ignition terminal 10 is de energized as soon as the main valve is energized The pilot valve remains energized...

Страница 14: ...red correctly and that the external controllers limits interlocks actuators valves transformers motors and other devices are operating properly IMPORTANT Do not perform a dielectric test with the RM78...

Страница 15: ...oltage at terminal 6 1 Limits 2 Burner controller 3 4 5 7 L2 1 Burner motor fan or blower starts 2 Line voltage at terminal 7 within 10 seconds 1 Burner motor circuit a Manual switch of burner motor b...

Страница 16: ...the flame detector s in the FINAL position Equipment Recommended Volt ohmmeter 1 Mohm volt minimum sensitivity with 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Pre...

Страница 17: ...e rod make sure Ground area is large enough Flame rod is properly located in the flame Temperature at the flame rod insulator is no greater than 500 F 260 C 4 For all optical detectors clean the detec...

Страница 18: ...16 10 If the main burner flame is not established within five seconds or the normal lightoff time specified by the equipment manufacturer close the manual main fuel shutoff valve s 11 Recycle the sys...

Страница 19: ...ents for flame stability and input rating e Shut down the system by lowering the set point of the operating controller Make sure the burner flame goes out and all automatic fuel valves close Proceed t...

Страница 20: ...cessary to construct a barrier to block the ignition spark from the detector view Continue adjustments until the flame signal due to ignition spark is less than 0 5 Vdc NOTE The Honeywell Q624A Solid...

Страница 21: ...Troubleshooting manual form 65 0233 The RM7895 provides diagnostic information to aid the service mechanic to obtain information when troubleshooting the system see Table 8 The optional Keyboard Disp...

Страница 22: ...STANDBY until the line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner swi...

Страница 23: ...es shall be connected to the Burner Controller DDL line License agreement Copying and reverse engineering is prohibited by the law PURGE HOLD Airflow Interlock The LED indicates the burner status POWE...

Страница 24: ...RM7895A RELAY MODULE U S Registered Trademark 2018 Honeywell International Inc 32 00122 01 M S Rev 08 18 Printed in United States...

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