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RM7895A RELAY MODULE

32-00122-01

12

Fig. 8. Dust Cover mounting.

Fig. 9. Flame Signal amplifier mounting.

Fig. 10.  Flame detector wiring.

OPERATION

Sequence of Operation

The RM7895 has the following operating sequences, see 
Fig. 11. Sequence status LEDs are shown in Fig. 12.

INITIATE

The RM7895 enters the INITIATE sequence when the 
Relay Module is powered. The RM7895 can also enter the 
INITIATE sequence if the Relay Module verifies voltage 
fluctuations of +10/-15% or frequency fluctuations of 
±10% during any part of the operating sequence. The 
INITIATE sequence lasts for ten seconds unless the 
voltage or frequency tolerances are not met. When the 
tolerances are not met, a hold condition will be initiated 
and will be displayed on the optional KDM for at least five 
seconds. When the tolerances are met, the INITIATE 
sequence will restart. If the condition is not corrected and 

the hold condition exists for four minutes, the RM7895 
will lockout. Causes for hold conditions in the INITIATE 
sequence are:

• AC line dropout is detected.

• AC line frequency error caused by using a 60 Hz 

device
        on a 50 Hz line, or vice versa (devices with a date code
       prior to 9804). 

• AC line noise that can prevent a sufficient reading of 

the
       line voltage inputs. 

• Brownouts caused by a low line voltage. 

The INITIATE sequence also delays the burner motor 
starter from being energized and de-energized from an 
intermittent AC line input or control input. 

M3514B

BLUE

WHITE

F

G

ULTRAVIOLET (C7027/C7035/C7044)

BLUE
YELLOW
BLACK
BLACK

F

G

L1
L2

SOLID STATE ULTRAVIOLET 

(C7012A,C)

1

2

G

F

X

X

FLAME ROD

1 FLAME DETECTOR LEADS ARE COLOR CODED.  THE BLUE LEAD MUST BE CONNECTED TO THE F TERMINAL 

AND THE WHITE MUST BE CONNECTED TO THE G TERMINAL.  THE UV SENSING TUBE IS POLARITY SENSITIVE.  

REVERSING THE LEADS EVEN  MOMENTARILY CAN DAMAGE OR DESTROY THE UV TUBE.

FLAME DETECTOR LEADS ARE COLOR CODED.  THE BLUE LEAD MUST BE CONNECTED TO THE F TERMINAL 

AND THE YELLOW MUST BE CONNECTED TO THE G TERMINAL.  THE UV SENSING TUBE IS POLARITY SENSITIVE.  

REVERSING THE LEADS EVEN MOMENTARILY CAN DAMAGE OR DESTROY THE UV TUBE.

2

Содержание RM7895A

Страница 1: ...c input check Dynamic safety relay test Dynamic self check logic Internal hardware status monitoring Tamper resistant timing and logic Access for external electrical voltage checks Application Flexibi...

Страница 2: ...ing the current to blow the 15A fuse or breaker in event of an internal short circuit The RM7895 needs a low impedance ground connection to the equipment frame which in turn needs a low impedance conn...

Страница 3: ...in Flame Signal Amplifier see Table 2 Plug in Purge Timer Cards selectable ST7800A two sec onds to 30 minutes Q7800A Wiring Subbase Accessories 203541 5 wire connector required when Keyboard Dis play...

Страница 4: ...5 127 M3529 5 1 4 133 REMOVE ONLY FOR TERMINAL TEST ACCESS 1 1 BURNER CONTROL R MOUNTING FLANGE 1 2 14 NPSM LEADWIRES FACEPLATE 3 4 14 NPT M1962B 3 3 4 95 7 7 32 183 5 1 8 130 3 7 16 87 5 1 4 133 C701...

Страница 5: ...terminal is not energized c No flame present at end of PFEP d Main valve terminal is energized e Internal system fault occurred f Purge card is removed g Purge card is bad 5 RUN PERIOD a No flame pres...

Страница 6: ...and self checking detector are energized for the first 40 seconds during STANDBY and the last two seconds before exiting STANDBY If a flame exists a safety shutdown occurs A standard amplifier is ener...

Страница 7: ...trol and the main fuel valve s 2 Two flame detectors can be connected in parallel 3 This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance wit...

Страница 8: ...All wiring must comply with applicable electrical codes ordinances and regulations Wiring where required must comply with NEC Class 1 Line Volt age wiring 4 Recommended wire size and type see Table 4...

Страница 9: ...quired for the RM7895 Add the required disconnect means and overload protection 2 Check all wiring circuits and complete the Static Checkout see Table 7 before installing the RM7895 on the subbase 3 I...

Страница 10: ...lifier flame amplifier signal probes electrical signal voltage probes and electrical connections M3536B G L2 3 4 5 6 7 8 9 10 F L1 13 14 15 16 17 18 19 20 21 22 12 AIR FLOW INTERLOCK MASTER SWITCH IGN...

Страница 11: ...Fig 8 2 Insert the two interlocking ears into the two mating slots and with a hinge action push on the upper corners of the Dust Cover to secure it to the RM7895 3 Be sure the Dust Cover is firmly in...

Страница 12: ...ut Causes for hold conditions in the INITIATE sequence are AC line dropout is detected AC line frequency error caused by using a 60 Hz device on a 50 Hz line or vice versa devices with a date code pri...

Страница 13: ...If 10 second PFEP is chosen main valve terminal 9 is turned on as soon as flame is sensed Ignition terminal 10 is de energized as soon as the main valve is energized The pilot valve remains energized...

Страница 14: ...red correctly and that the external controllers limits interlocks actuators valves transformers motors and other devices are operating properly IMPORTANT Do not perform a dielectric test with the RM78...

Страница 15: ...oltage at terminal 6 1 Limits 2 Burner controller 3 4 5 7 L2 1 Burner motor fan or blower starts 2 Line voltage at terminal 7 within 10 seconds 1 Burner motor circuit a Manual switch of burner motor b...

Страница 16: ...the flame detector s in the FINAL position Equipment Recommended Volt ohmmeter 1 Mohm volt minimum sensitivity with 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Pre...

Страница 17: ...e rod make sure Ground area is large enough Flame rod is properly located in the flame Temperature at the flame rod insulator is no greater than 500 F 260 C 4 For all optical detectors clean the detec...

Страница 18: ...16 10 If the main burner flame is not established within five seconds or the normal lightoff time specified by the equipment manufacturer close the manual main fuel shutoff valve s 11 Recycle the sys...

Страница 19: ...ents for flame stability and input rating e Shut down the system by lowering the set point of the operating controller Make sure the burner flame goes out and all automatic fuel valves close Proceed t...

Страница 20: ...cessary to construct a barrier to block the ignition spark from the detector view Continue adjustments until the flame signal due to ignition spark is less than 0 5 Vdc NOTE The Honeywell Q624A Solid...

Страница 21: ...Troubleshooting manual form 65 0233 The RM7895 provides diagnostic information to aid the service mechanic to obtain information when troubleshooting the system see Table 8 The optional Keyboard Disp...

Страница 22: ...STANDBY until the line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner swi...

Страница 23: ...es shall be connected to the Burner Controller DDL line License agreement Copying and reverse engineering is prohibited by the law PURGE HOLD Airflow Interlock The LED indicates the burner status POWE...

Страница 24: ...RM7895A RELAY MODULE U S Registered Trademark 2018 Honeywell International Inc 32 00122 01 M S Rev 08 18 Printed in United States...

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