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RM7895A RELAY MODULE

7

32-00122-01

INSTALLATION

WARNING

Fire or Explosion Hazard.
Can cause severe injury, death or property 
damage.

To prevent possible hazardous burner operation, 
verification of safety requirements must be 
performed each time a control is installed on a 
burner.

When Installing This Product…

1.

Read these instructions carefully. Failure to follow 
them could damage the product or cause a 
hazardous condition.

2.

Check the ratings given in the instructions and 
marked on the product to make sure the product is 
suitable for your application.

3.

Installer must be a trained, experienced, flame 
safeguard service technician.

4.

After installation is complete, check out the product 
operation as provided in these instructions.

WARNING

Electrical Shock Hazard.
Can cause severe injury, death or property 
damage.

Disconnect the power supply before beginning 
installation to prevent electrical shock and 
equipment damage. More than one power supply 
disconnect may be involved.

1.

Wiring connections for the RM7895 are unique; 
therefore, refer to Fig. 5 or the correct Specifications 
for proper subbase wiring.

2.

Wiring must comply with all applicable codes, 
ordinances and regulations.

3.

Wiring, where required, must comply with NEC Class 
1 (Line Voltage) wiring.

4.

Loads connected to the RM7895 must not exceed 
those listed on the RM7895 label or the Specifica-
tions, see Table 1.

5.

Limits and interlocks must be rated to carry and 
break current simultaneously to the ignition trans-
former, pilot valve, and main fuel valve(s). 

6.

All external timers must be listed or component 
recognized  by authorities who have jurisdiction for 
the specific purpose for which they are used.

IMPORTANT

1. For on-off gas-fired systems, some authorities 

who have jurisdiction prohibit the wiring of any 
limit or operating contacts in series between the 
flame safeguard control and the main fuel valve(s).

2. Two flame detectors can be connected in parallel.
3. This equipment generates, uses and can radiate 

radio frequency energy and, if not installed and 
used in accordance with the instructions, may 
cause interference to radio communications. It 
has been tested and found to comply with the 
limits for a Class B computing device of part 15 of 
FCC rules, which are designed to provide 
reasonable protection against such interference 
when operated in a commercial environment. 
Operation of this equipment in a residential area 
may cause interference; in which case, the user, at 
their own expense, may be required to take 
whatever measures are required to correct this 
interference.

4. This digital apparatus does not exceed the Class B 

limits for radio noise of digital apparatus set out in 
the Radio Interference Regulations of the Cana-
dian Department of Communications.

Humidity

Install the RM7895 where the relative humidity (RH) never 
reaches the saturation point. The RM7895 is designed to 
operate in a maximum 85 percent RH continuous, 
noncondensing, moisture environment. Condensing 
moisture may cause a safety shutdown.

Vibration

Do not install the RM7895 where it could be subjected to 
vibration in excess of 0.5G continuous maximum 
vibration.

Weather

The RM7895 is not designed to be weather tight. If 
installed outdoors, the RM7895 must be protected by an 
approved, weather-tight, enclosure.

Mounting Wiring Subbase

NOTE:

For installation dimensions, see Fig. 1.

1.

Mount the subbase in any position except 
horizontally with the bifurcated contacts pointing 
down. The standard vertical position is 
recommended. Any other position decreases the 
maximum ambient temperature rating.

2.

Select a location on a wall, burner or electrical panel. 
The Q7800 can be mounted directly in the control 
cabinet. Be sure to allow adequate clearance for 
servicing, installation, access and removal of the 
RM7895, Dust Cover, flame amplifier, flame 
amplifier signal voltage probes, electrical signal 
voltage probes and electrical field connections.

Содержание RM7895A

Страница 1: ...c input check Dynamic safety relay test Dynamic self check logic Internal hardware status monitoring Tamper resistant timing and logic Access for external electrical voltage checks Application Flexibi...

Страница 2: ...ing the current to blow the 15A fuse or breaker in event of an internal short circuit The RM7895 needs a low impedance ground connection to the equipment frame which in turn needs a low impedance conn...

Страница 3: ...in Flame Signal Amplifier see Table 2 Plug in Purge Timer Cards selectable ST7800A two sec onds to 30 minutes Q7800A Wiring Subbase Accessories 203541 5 wire connector required when Keyboard Dis play...

Страница 4: ...5 127 M3529 5 1 4 133 REMOVE ONLY FOR TERMINAL TEST ACCESS 1 1 BURNER CONTROL R MOUNTING FLANGE 1 2 14 NPSM LEADWIRES FACEPLATE 3 4 14 NPT M1962B 3 3 4 95 7 7 32 183 5 1 8 130 3 7 16 87 5 1 4 133 C701...

Страница 5: ...terminal is not energized c No flame present at end of PFEP d Main valve terminal is energized e Internal system fault occurred f Purge card is removed g Purge card is bad 5 RUN PERIOD a No flame pres...

Страница 6: ...and self checking detector are energized for the first 40 seconds during STANDBY and the last two seconds before exiting STANDBY If a flame exists a safety shutdown occurs A standard amplifier is ener...

Страница 7: ...trol and the main fuel valve s 2 Two flame detectors can be connected in parallel 3 This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance wit...

Страница 8: ...All wiring must comply with applicable electrical codes ordinances and regulations Wiring where required must comply with NEC Class 1 Line Volt age wiring 4 Recommended wire size and type see Table 4...

Страница 9: ...quired for the RM7895 Add the required disconnect means and overload protection 2 Check all wiring circuits and complete the Static Checkout see Table 7 before installing the RM7895 on the subbase 3 I...

Страница 10: ...lifier flame amplifier signal probes electrical signal voltage probes and electrical connections M3536B G L2 3 4 5 6 7 8 9 10 F L1 13 14 15 16 17 18 19 20 21 22 12 AIR FLOW INTERLOCK MASTER SWITCH IGN...

Страница 11: ...Fig 8 2 Insert the two interlocking ears into the two mating slots and with a hinge action push on the upper corners of the Dust Cover to secure it to the RM7895 3 Be sure the Dust Cover is firmly in...

Страница 12: ...ut Causes for hold conditions in the INITIATE sequence are AC line dropout is detected AC line frequency error caused by using a 60 Hz device on a 50 Hz line or vice versa devices with a date code pri...

Страница 13: ...If 10 second PFEP is chosen main valve terminal 9 is turned on as soon as flame is sensed Ignition terminal 10 is de energized as soon as the main valve is energized The pilot valve remains energized...

Страница 14: ...red correctly and that the external controllers limits interlocks actuators valves transformers motors and other devices are operating properly IMPORTANT Do not perform a dielectric test with the RM78...

Страница 15: ...oltage at terminal 6 1 Limits 2 Burner controller 3 4 5 7 L2 1 Burner motor fan or blower starts 2 Line voltage at terminal 7 within 10 seconds 1 Burner motor circuit a Manual switch of burner motor b...

Страница 16: ...the flame detector s in the FINAL position Equipment Recommended Volt ohmmeter 1 Mohm volt minimum sensitivity with 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Pre...

Страница 17: ...e rod make sure Ground area is large enough Flame rod is properly located in the flame Temperature at the flame rod insulator is no greater than 500 F 260 C 4 For all optical detectors clean the detec...

Страница 18: ...16 10 If the main burner flame is not established within five seconds or the normal lightoff time specified by the equipment manufacturer close the manual main fuel shutoff valve s 11 Recycle the sys...

Страница 19: ...ents for flame stability and input rating e Shut down the system by lowering the set point of the operating controller Make sure the burner flame goes out and all automatic fuel valves close Proceed t...

Страница 20: ...cessary to construct a barrier to block the ignition spark from the detector view Continue adjustments until the flame signal due to ignition spark is less than 0 5 Vdc NOTE The Honeywell Q624A Solid...

Страница 21: ...Troubleshooting manual form 65 0233 The RM7895 provides diagnostic information to aid the service mechanic to obtain information when troubleshooting the system see Table 8 The optional Keyboard Disp...

Страница 22: ...STANDBY until the line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner swi...

Страница 23: ...es shall be connected to the Burner Controller DDL line License agreement Copying and reverse engineering is prohibited by the law PURGE HOLD Airflow Interlock The LED indicates the burner status POWE...

Страница 24: ...RM7895A RELAY MODULE U S Registered Trademark 2018 Honeywell International Inc 32 00122 01 M S Rev 08 18 Printed in United States...

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