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Flavor Burst CTP 80SNS-L, Оборудование, техническое обслуживание и эксплуатация: Руководство

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10

Cabinet   

(Continued)

 

 

ITEM 

PART NO. 

DESCRIPTION 

QTY.

FUNCTION 

31 

FAS 2035 

8-32 NUTS - EXT. LOCK WASHER

6  Attaches screw and secures rubber bumper. 

32 

MIS 3074 

SHORTY PLUG #1672 

6  Covers screw hole in rubber bumper. 

33 

FAS 2040 

6-32 X 1/4" TAPPING SCREW 

24  Secures tray support bracket to side panels. 

34 

CAB 135L-SNS  LEFT SIDE PANEL - SNS 

1  Left outer wall of the cabinet. 

35 

TUB 803 

10' 8-TUBE ASSEMBLY TUBE 

7 

Brings syrup from pump (#1-7) to Door 
Assembly.

36 

TUB 803-SNS-8 

8' 8-TUBE ASSEMBLY TUBE - 
LARGE 

1 

Brings thicker syrup from pump #8 to Door 
Assembly.

 

Figure 2 

Содержание CTP 80SNS-L

Страница 1: ...com For pricing ordering and support contact one of our qualified distributors NOTE THIS SYSTEM USES XXX SYRUPS ONLY xxx This system is NOT compatible with the standard Flavor Burst syrups To reorder...

Страница 2: ...aily Closing Procedures 28 Cup Holder and Base Panel 28 Door Assembly Interior 29 Other External Parts 30 Cup Holder and Base Panel 30 Replacing the Syrup Flavors 32 Scheduled Maintenance 36 Clean In...

Страница 3: ...nnecting the Sanitizer Tank 54 Power Connections and Power Up 55 Installing the Syrups 56 Touch Panel Setup 58 Accessing the Maintenance Menu 58 Equipment Setup Wizard 58 Time and Date Settings 58 Cup...

Страница 4: ...use harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the fo...

Страница 5: ...d for more than 24 hours follow the DAILY OPENING PROCEDURES The CTP 80SNS R system attaches to the right side of the freezer while the CTP 80SNS L is designed to attach to the left side When used tog...

Страница 6: ...ance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or ins...

Страница 7: ...6 PAGE INTENTIONALLY LEFT BLANK...

Страница 8: ...ate from the bag to the pumps 5 SYR 944SNS C SYRUP BAG CONNECTOR ASSEMBLY FOR CHOCOLATE SYRUP 1 Transports chocolate syrup from the bag to the pumps 6 MIS 3028SNS SNS INTERNAL FLUSH LINE ASSEMBLY 8 Tr...

Страница 9: ...8 General System Overview Figure 1...

Страница 10: ...T 1 Provides latching tab for front panel latch 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 MIS 3188 CABINET UNIT OPEN CLOSE BUSHING 1 Protects the 8 Tube Assembly exit...

Страница 11: ...vers screw hole in rubber bumper 33 FAS 2040 6 32 X 1 4 TAPPING SCREW 24 Secures tray support bracket to side panels 34 CAB 135L SNS LEFT SIDE PANEL SNS 1 Left outer wall of the cabinet 35 TUB 803 10...

Страница 12: ...SNS 1 Electronically connects the micro switch of the lid to the Touch Panel 9 ELE 462 V7 3S17D8 022 MICRO SWITCH SNS 1 Signals the Touch Panel whether or not the lid is in place 10 FAS 2140 4 40 x 5...

Страница 13: ...1 Holds the tubes and cables 26B MIS 3519B SNS TUBE RAILING RESTRAINT B COVER 1 Covers and closes the tube railing assembly 26C N A ADHESIVE SEAL 1 Seals gap between rail assembly and freezer to preve...

Страница 14: ...13 PAGE INTENTIONALLY LEFT BLANK...

Страница 15: ...14 Door Facade Assembly Exterior Features Figure 3A...

Страница 16: ...y 5 MIS 3530 MOUNT PLATE MIDDLE 1 Supports middle parts inside Door Assembly 6 MIS 3531A LOWER SPLASH PANEL ASSEMBLY REVERSIBLE 1 Covers and protects bottom of Door Assembly 6A MIS 3531 MOUNT PLATE BO...

Страница 17: ...rate the Touch Panel s weight sensor programming with the cup holder 26 FAS 2193 1 4 20 x 5 8 PHILLIPS PH SCREW 8 Secures the top plate to the Door Assembly lower frame 27 MIS 3510 316 STAINLESS STEEL...

Страница 18: ...CRIPTION QTY FUNCTION 40 FAS 2067 1 4 PLASTIC WASHER 1 Secures the thumbscrew of the lift bracket to freezer draw bracket 41 RUB 673 00 FLAT WASHER OD 1 Secures the thumbscrew of the lift bracket to f...

Страница 19: ...18 Door Facade Assembly Interior Features Figure 3B...

Страница 20: ...yrup and sanitizer from the connector to the pump for trays 8 4A SYR 928SNS ENCORE PCSS FITMENT GREEN SNS 1 ea Connects syrup bag to syrup line 4B FAS 2196 SNS CHOCOLATE LINE HOSE CLAMP 1 ea Clamps th...

Страница 21: ...20 Syrup Pump and Related Parts Figure 4...

Страница 22: ...flush line of the connector flush assembly 3D SYR 902 21 5 X3 16IDX1 4OD FLAVOR IN 1 ea Transports sanitizer from the tank to the connector flush assembly 4 MIS 3030 INTERNAL SANITIZER TUBE ASSEMBLY...

Страница 23: ...803 17 x 1 4 LDPE TUBING 1 LEFT ASSEMBLY INSTALL Supplies sanitizer from Sanitizer Tank 8 FIX 1053 SANITIZER SUPPLY TUBING 1 LEFT ASSEMBLY INSTALL Connects sanitizer tube to supply tube NOTE Not inclu...

Страница 24: ...SNS ELECTRONICS BASE PANEL SNS 1 Secures electronics board 14 MIS 3507 SNS CONTROLLER LOAD CELL LINEAR ACTUATOR 1 Provides power to the load cell weight sensor and linear actuator auto draw lift 15 E...

Страница 25: ...24 Electronic Parts and Connections Figure 6...

Страница 26: ...25 PAGE INTENTIONALLY LEFT BLANK...

Страница 27: ...SINESS DAY Cup Holder and Base Panel 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C 2 Submerge the cup...

Страница 28: ...27 PAGE INTENTIONALLY LEFT BLANK...

Страница 29: ...ely 20 minutes Cup Holder and Base Panel 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C Pour approximat...

Страница 30: ...pout with warm detergent water Rinse with warm water and a single service towel 5 Spray sanitizer solution onto the draw spout Allow the spout to sanitize for at least one minute 6 Use a single servic...

Страница 31: ...e flavor lines as they exit the fa ade and enter to the tubing rail Clean rinse and dry with detergent water warm water and single service towels when necessary 2 Use a single service towel moistened...

Страница 32: ...31 PAGE INTENTIONALLY LEFT BLANK...

Страница 33: ...uch Panel will display a Syrup Container Empty message on the flavor button and that flavor will become disabled until the bag is replaced and the syrup level is reset To ensure the store is ready the...

Страница 34: ...S NEXT UNTIL A NEW BAG OF SYRUP IS INSTALLED IF YOU ACCIDENTLY GO TO THE NEXT SCREEN CHOOSE THE BOTTOM BUTTON TO CONFIRM THAT THE SYRUP BAG HAS NOT BEEN REPLACED YET 5 With a paper towel under the con...

Страница 35: ...yrup bag connector to the syrup bag 11 Go back to the screen and press NEXT 12 The following screen asks to confirm whether or not the syrup bag has been replaced with a new bag 13 Once replaced the f...

Страница 36: ...35 PAGE INTENTIONALLY LEFT BLANK...

Страница 37: ...eep track of how many days cleaning is overdue This step by step guide will take you through the necessary cleaning procedures for one flavor or all 8 flavors and the relevant parts The cleaning proce...

Страница 38: ...E LINE TOUCH ONE 1 8 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C 9 With a towel under the connection disconnect the syrup bag connector fro...

Страница 39: ...lines will dispense a lot of liquid Then press START 16 Allow the system to clear clean and then soaking the lines for 20 25 minutes The cycle includes several 2 minute periods of soaking time when p...

Страница 40: ...AME flavor Make selections for each of the flavors NOTE ALWAYS INSTALL A BAG OF THE SAME FLAVOR THAT WAS PREVIOUSLY IN THE TRAY 20 With the funnel still under the spout prime the cleaned syrup lines b...

Страница 41: ...base panel of the Door Assembly 6 Brush and clean the cup holder base panel and thumb screws with detergent water 7 Place these parts in the approved sanitizer solution for at least 1 minute 8 Remove...

Страница 42: ...sanitize the spout metal drip shield Allow the metal drip shield to sanitize for at least one minute NOTE DO NOT USE AN EXCESSIVE AMOUNT OF DETERGENT WATER OR SANITIZER IN CLEANING THE SPOUT METAL DR...

Страница 43: ...he Touch Panel screen and exterior surface of the Door Assembly fa ade Dry with a single service towel NOTE DO NOT USE CLEANING AGENTS DETERGENTS OR HARSH CHEMICALS WHEN CLEANING THE PANEL SCREEN 22 T...

Страница 44: ...using detergent water and single service towels 5 Carefully return the cabinet to its original place Inside of the Cabinet 1 If necessary disconnect the Syrup Bag Connectors from the bags and remove...

Страница 45: ...he power button on the back side of the Panel 2 Use only clean soft cloths such as micro fiber cloths to clean the Touch Panel and Door Assembly surfaces Dampen a soft cloth with warm water 108 F 42 C...

Страница 46: ...45 PAGE INTENTIONALLY LEFT BLANK...

Страница 47: ...ALSO DO NOT SET THE FA ADE ON A SURFACE IN A WAY THAT PUTS PRESSURE ON THE SUPPORT ARM OR SENSOR ALLOW THESE PIECES TO HANG OFF AN EDGE Installing the Door Assembly The Door Assembly houses the dispe...

Страница 48: ...rovided NOTE THIS INSTALLATION REQUIRES A 3 16 DRILL 5 Unscrew the draw handle knob and remove it from the draw handle bar Also slightly turn the two bottom door knobs so that they are in an X positio...

Страница 49: ...side of the fa ade hinged to the freezer Line up the support arm slot under the two screw holes NOTE WHEN INSTALLING THE LEFT SIDE FA ADE USE THE ARM SPECIFICALLY DESIGNED FOR THAT FA ADE IT SHOULD A...

Страница 50: ...de the Door Assembly and plug it into the integrated switch jack on the freezer The jack is located on the underside of the freezer header panel Left Side Switch Jack Installation Follow these instruc...

Страница 51: ...e use of a Tube and Cable Rail on the side of the freezer Right Side Rail Installation Follow these instructions to mount the standard right sided Door Assembly to the right side of the freezer If you...

Страница 52: ...il Installation Follow these instructions to mount the Tube and Cable Rail to the left side of the freezer Unlike the right side which is pre drilled and includes screws with the freezer the left side...

Страница 53: ...3 8 NUT DRIVER IS RECOMMENDED FOR THIS INSTALLATION 1 With the Door Assembly open hang the cup holder onto the weight sensor bracket as shown 2 Loosen the two nuts at the back of the cup holder to adj...

Страница 54: ...raw Bracket White Washer Retaining Ring Black Washer Retaining Ring NOTE THE BLACK WASHER IS A TIGHT FIT AND MAY REQUIRE SOME FORCE WHEN INSTALLING ON THE THUMB SCREW ONCE THE THUMB SCREW ASSEMBLY IS...

Страница 55: ...n works well for cleaning the pumps and lines however it is only affective for 24 hours Since this system does not require the sanitizer tank on a daily basis you can leave the tank empty Only fill th...

Страница 56: ...Touch Panel 2 cables to the corresponding labeled ports The cables look similar but have labels just behind the connectors 4 Connect the power cord to the port on the back panel 5 Plug the power cord...

Страница 57: ...awberry Tray 8 Chocolate 1 Remove tray 1 from the cabinet 2 Select the bag of syrup that corresponds with that tray Remove the dust cap 3 Place the bag into the tray and ensure the bag fitment is acce...

Страница 58: ...57 PAGE INTENTIONALLY LEFT BLANK...

Страница 59: ...e full menu options The left hand side of the screen lists the various maintenance and setup options Equipment Setup Wizard The Equipment Setup Wizard is a program designed to guide the operator and i...

Страница 60: ...l go through the complete reboot until you return to the dispense screen 8 After the screen reboots access the Maintenance Menu again and then click through the Equipment Setup Wizard and Change Time...

Страница 61: ...eduction in weight from the cup holder while the ice cream is being dispensed If a significant drop in weight is detected the cup has likely fallen from the holder In such cases the system can recogni...

Страница 62: ...ress SAVE CHANGES You can revert back to your previous settings by pressing REVERT CHANGES Priming the Syrups The priming function fills the syrup line with new or fresh syrup This is done when first...

Страница 63: ...system to dispense properly you must calibrate a few sensors in this section NOTE CALIBRATE THE SYRUPS ONCE A WEEK FOR 4 WEEKS WHEN THE SYSTEM IS FIRST INSTALLED 1 Press the System Calibration sectio...

Страница 64: ...nside the Door Assembly Remove the Door Assembly lid 5 Remove locking pin and disconnect the Auto Draw Lift bracket Then open the Door Assembly 6 Twist as you remove the weight It may be seated snuggl...

Страница 65: ...ill dispense longer than others due to the thickness Therefore each syrup flavor will have different settings When first installing the Flavor Burst system it may take some time for the pumps to accli...

Страница 66: ...en lists out all the flavors selected for calibration Press BEGIN when you are ready 17 The syrups will begin pumping one at a time in succession You can pause and even cancel this process but be sure...

Страница 67: ...E CREAM DISPENSE CALIBRATION button Follow the instructions on the screen 19 Place a cup into the cup holder Ice cream will be dispensed during this process Then press BEGIN 20 The calibration runs th...

Страница 68: ...will be ready to proceed with the next cycle Repeat the calibration steps for a 2nd and then 3rd time 26 Once the 3rd cycle has completed the screen will display the results of the calibration Press...

Страница 69: ...ministrator Password if prompted 2 Add the distributor s contact information Touch the UPDATE DISTIBUTOR INFO button and enter the name service phone number and a re order number 3 Add or change the d...

Страница 70: ...d screenshots of the Touch Panel are shown in that manual Refer to the COLOR TOUCH PANEL MANUAL for instructions on how to Change the password Enable or disable syrup trays See how much syrup is used...

Страница 71: ...P WHILE THE SYSTEM IS DISPENSING 2 Select the size of the serving at the top of the screen By default the serving size is set to LARGE 3 Depending on what you want to dispense do one of the following...

Страница 72: ...ensing syrup and stop when the serving is complete NOTE To return to the main dispense screen touch FULL DISPENSE MODE 4 When the screen indicates that the serving is finished remove the cup If you di...

Страница 73: ...72 PAGE INTENTIONALLY LEFT BLANK...

Страница 74: ...S AVAILABLE IN THE MIS 3160 MAINTENANCE KIT FROM THE FLAVOR BURST COMPANY Taylor Part No Part Description Every 3 months Every 6 months Annually TAYLOR COMPANY PRODUCTS 033059 White Bristle Brush 3 x...

Страница 75: ...nel inside the cabinet Complete for quick reference when this information is requested 1 Model Number CTP 80SNS _____________________________ 2 Serial Number ____________________________________ 3 Vol...

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