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CABLE SPECIFICATION:

Specification: P/N 59-546:

Multi-core, 8 conductor (color coded), with foil wrap and overall braided shield. 
PLTC-ER rating

Eight #18 AWG 

Temperature Rating: - 40° F to +221°F (-40°C to +105°C)

Cable Jacket: PVC

Nominal O.D. 0.44" (11.2 mm)

Maximum O.D. 0.48" (12.2 mm)

INSTALLATION NOTES

The Phoenix flame scanners determine the presence or absence of flame by monitoring the amplitude of
the flame across a wide flicker frequency spectrum. The scanner should initially be mounted so that the
primary combustion zone is within the scanner’s line of sight.

The location and sighting instructions listed in the following sections are rough guidelines for the location
of the scanner. The scanner provides feedback via LEDs and the 4-20ma output to assist in the adjustment
and proper alignment of the flame scanner. Refer to the set-up procedures described in this bulletin.

Note: An acceptable scanner location must ensure the following:

Reliable main flame and/or ignitor flame detection at all air flow and furnace loads (ranges
of fuel firing).

Rejection of the ignitor flame if too short or in the wrong position to ignite the main flame 
reliably, thus prohibiting the delivery of fuel to the burner.

Note: Ensure the correct FFRT (Flame Failure Response TIme) is selected prior to commissioning.

INSTALLATION PROCEDURE

1.

The best results are obtained when the scanner is aimed so that the scanner’s line of sight inter-
sects the burner center at a slight angle (e.g. 5 degrees) and sees a maximum of the primary com-
bustion zone, as shown in Figure 3. If only one scanner is used per burner, the line of sight
should also intersect the igniting flame.

2.

For installations where separate scanners are used to monitor main and ignitor flames, the main
flame scanner should be sighted so it does not detect the ignitor flame.

3.

The scanner should have an unrestricted view of flame as far as possible. Physical obstructions
such as air register blades, interfering vanes, or other hardware should be cut away or notched so
they do not fall within the scanner’s line of sight as shown in Figure 3.

Note: Always check with the burner manufacturer before you trim the register blades.

Note: When installing flange 35-318-1 or 35-318-2, only torque to 60 in/lbs (5 ft/lbs or 6.8Nm) on 
the sight pipe or damage can occur. (Hand tight plus 1 turn max)

WARNING: Protective filtered lenses should be worn when viewing flame; infrared and
ultraviolet energy from the flame can be damaging to the eyes.

Содержание 85IRF series

Страница 1: ...K3 Flame Scanners are derivatives of the standard Phoenix product but utilizing an advanced optical filter This filter adjusts the optical sensitivity of the detection cell to pick up wavelengths of l...

Страница 2: ...UNTING FLANGE P N 35 318 1 2 ORDERED SEPARATELY DIMENSIONS IN INCHES MM PURGE AIR CONNECTION 3 8 18 NPT OR 3 8 19 BSP PL 1 11 1 2 NPT OR 1 11 BSP PL SIGHT PIPE CONNECTION 1 46 36 97 1 84 46 79 HOUSING...

Страница 3: ...X X 85IRF1 2QD X X X X X X X X X X X 85UVF1 2QD X X X X X X X X X X X 85UVF1 1QDK3 X X X X X X X X X X 85UVF1 2QDK3 X X X X X X X X X X X CERTIFICATION IN HAND Table 2 PART NUMBER DESCRIPTION NOTES 35...

Страница 4: ...NUMBER DESCRIPTION LENGTH METERS FEET 59 546 3 8 Conductor 3 meter cable assembly with 8 pin female connector 3 meters 9 feet 10 inches 59 546 6 8 Conductor 6 meter cable assembly with 8 pin female c...

Страница 5: ...and or use with dirty dusty fuels may require up to 15 SCFM 425 l min Pressure Adequate to overcome furnace or windbox pressure ELECTRICAL Input Power 24 Vdc nominal 20 15 supply current 200 mA Elect...

Страница 6: ...me reliably thus prohibiting the delivery of fuel to the burner Note Ensure the correct FFRT Flame Failure Response TIme is selected prior to commissioning INSTALLATION PROCEDURE 1 The best results ar...

Страница 7: ...and close to the periphery of the throat where the ultraviolet radiation is at a maximum See Figures 3 and 4 Having determined an appropriate location for the sight tube cut a clearance hole for a 2...

Страница 8: ...ure must not exceed its maximum rating of 150 F 65 C Excessive temperatures will shorten scanner life Both requirements will be satisfied by a continuous injection of purge air at either the 3 8 housi...

Страница 9: ...FOR SPECIAL APPLICATIONS HIGH PRESSURE 35 127 HEAT INSULATING NIPPLE 35 127 HEAT INSULATING NIPPLE 60 1199 1 NPT SEALING COUPLING WITH QUARTZ WINDOW REQUIRED WHEN SCANNER LENS IS EXPOSED TO EXCESSIVE...

Страница 10: ...ot the Red wire CAUTION The Phoenix flame scanner requires 24 Vdc power for operation Connection to a 24 Vac or 120 Vac power source will damage the scanner Refer to wiring diagrams External 2 0 Amp f...

Страница 11: ...4 SCANNER CABLE COLOR CODE NEW 59 546 CABLE COLOR CODE Connector Pin No FUNCTION OLD 59 497 CABLE COLOR CODE For reference only 2 Black 24 vdc Input Black Red 6 Blue 24 vdc Input White Blue 8 Yellow...

Страница 12: ...RNAL FACTORY WIRE COLOR TB1 1 24 Volt WHITE TB1 2 24 Volt BLACK TB1 3 4 20 mA VIOLET TB1 4 4 20 mA GREY TB2 1 FAULT RELAY PINK TB2 2 FAULT RELAY RED TB2 3 FLAME RELAY WHITE RED TB2 4 FLAME RELAY WHITE...

Страница 13: ...optional Background Flame TARGET FLAME SELECT The Target Select button is used to begin the learn or store process for the target flame This will auto matically set all the necessary switching thresho...

Страница 14: ...or 4th Once you have selected the correct value Press both the Target Flame Select and Background Flame Select buttons simultaneously to store The stored value can be displayed and checked at any tim...

Страница 15: ...ns and adjusts it up to the correct level The Flame Strength should BRIEFLY GO BELOW 6 LEDs If the LEDs stay at 7 or above add orifices to minimize the signal see page 28 If the signal strength does n...

Страница 16: ...Detection Thresholds Learning Target Flame Only Step 3 Learn Store the Background Flame optional see note above Note Use Step 1 instructions on page 14 to enter the pass code before Step 3 can be carr...

Страница 17: ...test the flame relay s plus a power cycle to test the fault relay see Table 5 This test will detect 25 of possible DU failures of the device Table 5 Proof Testing Step Action 1 Bypass the safety func...

Страница 18: ...epress and release UP or DOWN button while holding Target Flame Select button All Active FLASH ON RF is energized if Target Flame Select button is held FLASH OFF Learn Target Flame completed All Activ...

Страница 19: ...rnal error SINGLE SOURCE Single flicker frequency source has been detected This is identified as not a genuine flame OVER RANGE UV IR emissions had too much energy to learn flame condition Use orifice...

Страница 20: ...6 F 80 C NEG 5 FAULT Internal voltage levels have exceeded allowed tolerances Verify supply voltage is within pub lished limits Possible fault with inter nal power supply PLUS 5 FAULT Internal voltage...

Страница 21: ...ASS CODE ACCEPTED Step 2 Commit the Default File Profile to EEPROM To save the Default Profile to the scanner s permanent memory and exit this mode Press and hold the Background Flame Select button fo...

Страница 22: ...th the Target Flame Select and Background Flame Select buttons simultaneously Use the UP or DOWN buttons to select LED number 2 passcode Press both the Target Flame Select and Background Flame Select...

Страница 23: ...een the lit LED and the scanner parameters When the Target Flame Select button is released the display will change and show a series of LEDs that corresponds to the value of the parameter selected To...

Страница 24: ...age and Binary Value Tables LED Parameter LEDs Display As Value Calculation Interpretation 8 Single Source Detected ON or OFF ON Single Source Detected OFF No Single Source 7 Peak Frequency Binary Val...

Страница 25: ...onding binary value Peak Frequency Binary Value and add them together 3 Multiply this sum times 2 5Hz for the Peak Frequency Determining Single Source Single Source Detected determination is simple If...

Страница 26: ...FF event 25 5 to 80 5 5 10 Power Spectrum Density The Power Spectrum Density setting is a percentage of the learned flame s power spectrum density The percentage is used to calculate the threshold of...

Страница 27: ...desired continue to the next parameter using the UP or DOWN buttons and program the parameter as previously discussed Step 4 Saving or Discarding Parameter Settings To SAVE the modified parameters to...

Страница 28: ...y Heat Insulating Nipple The heat insulating nipple P N 35 127 3 BSP or 35 127 1 NPT prevents heat transfer from the hot sight pipe to the scanner head Sealing Coupling with Quartz Window The sealing...

Страница 29: ...12C 53 121 4 Orifice 093 Diameter 12D 53 121 5 Orifice 109 Diameter 12E 53 121 6 Orifice 125 Diameter 12F 53 121 7 Orifice 187 Diameter 12G 53 121 8 Orifice 250 Diameter 12H 53 121 9 Orifice 375 Diame...

Страница 30: ...efective in material or workmanship or which otherwise fails to conform to the descrip tion of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MA...

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