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Festo 8079862, Руководство по эксплуатации

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Setup 

 

Filtration Learning System 

24

 

 

© Festo Didactic

 

696684 

8.2.1

 

Main components 

The following components are included in the scope of delivery. The data sheets can be found in numerical 
order as a PDF data sheet collection. 
 

Datasheets 

Designation 

Order no 

Quantity 

8001221 

Pressure sensor 0-10 bar (2) 

8001221 

1 

557771 

Proportional pressure regulator: 0-2 bar 

557771 

1 

170712 

Pump (12) 

170712 

2 

739208 

Stirrer (8) 

739208 

1 

689201 

Tank, square (9) + (10) 

548595 

2 

690588 

Sensor, capacitive 

549824 

4 

691282 

Float switch, lateral installation 

691282 

2 

696660 

Filter 

544303 

1 

691306 

Gate valve with pneumatic linear drive and position feedback signals (6) 

691306 

1 

690603 

Butterfly valve with pneumatic actuator and sensor box (5) 

 

1 

691233 

3-way ball valve with pneumatic actuator (11) 

 

1 

170704 

Check valve 

170704 

2 

 

I/O board (7) 

 

1 

8025736 

I/O terminal 

8025736 

1 

8025737 

Analog terminal 

8025737 

1 

541150 

Motor controller 

541150 

2 

150768 

Starting current limiter 

150768 

1 

BEEL0426 

H-rail relay, 2 changeover contacts 

268327 

3 

17070x 

Pipe, straight, pipe section of 800 mm 

304518 

3 m 

17070x 

L-plug connector 

170701 

10 

17070x 

T-plug connector 

170702 

2 

17070x 

Hand lever valve 

170703 

4 

17070x 

Blanking plug 

170705 

4 

17070x 

Push-in bracket 90° 

690590 

8 

159410 

Aluminum profile plate 700 x 700 

159410 

1 

540691 

Start-up valve with filter control valve 

540691 

1 

 
 

Содержание 8079862

Страница 1: ...Festo Didactic 696684 en 09 2019 8079862 Filtration Learning System MPS PA Stations Operating instructions...

Страница 2: ...ffenders will be held liable for damages All rights reserved in particular the right to file patent utility model and registered design applications For the sake of readability throughout these operat...

Страница 3: ...eral data_______________________________________________________________________ 17 6 2 Pin allocation table _________________________________________________________________ 18 6 2 1 Digital terminal...

Страница 4: ...______________________________________________________________________________ 39 9 1 Function as individual station _________________________________________________________ 39 9 2 Operation as a dow...

Страница 5: ...______________________________ 56 11 7 1 Capacitive proximity sensor______________________________________________________ 56 11 7 2 Float switch lateral installation__________________________________...

Страница 6: ...Filtration Learning System 6 Festo Didactic 696684...

Страница 7: ...boratory or the classroom The laboratory or classroom must be secured so that operating voltage and compressed air supply cannot be activated by any unauthorized persons for example with A key switch...

Страница 8: ...at will result in fatal or severe personal injury if not avoided Danger of crushing Never reach into the system while in operation WARNING indicates a potentially hazardous situation which may result...

Страница 9: ...Observe the user documentation in particular all safety instructions Non observance may result in severe personal injury or damage to property Warning of electric shock Warning of laser radiation Warn...

Страница 10: ...ired if they are used incorrectly The Festo Didactic learning system has been developed and produced exclusively for education and training in the field of automation technology The training company a...

Страница 11: ...2 Obligations of the operating company The operator undertakes only to allow those persons to work with the Festo Didactic components and systems who Are familiar with the basic regulations regarding...

Страница 12: ...life and limb of the user or third parties may be endangered and the machine or other property may be damaged during their use Festo Didactic systems and components must only be used for their intend...

Страница 13: ...he device is operated for training purposes Wear your personal protective equipment safety goggles safety shoes when working on the circuits 5 2 Mechanical system Switch off the power supply Switch of...

Страница 14: ...power Switch off the power supply before working on the circuit Please note that electrical energy may be stored in individual components Information on this issue is available in the datasheets and...

Страница 15: ...disconnecting connecting cables never pull the cable Hazard free operation of the device is no longer possible in the case of Visible damage Malfunction Incorrect storage Incorrect transport Switch of...

Страница 16: ...ssed air may damage your hearing Reduce noise by using pneumatic mufflers or wear hearing protection if noise cannot be avoided All of the exhaust ports of the components included in the equipment set...

Страница 17: ...ssure 0 2 bar Voltage 0 10 V Working range of the pressure system 0 2 bar Measuring range of the pressure sensor 0 10 bar Signal of the sensor of the pressure system Voltage 0 10 V Electrical connecti...

Страница 18: ...14 18 Brown yellow I6 SG8_BG9 Micro switch for sensor box butterfly valve AF3 closed Reed switch for the gate valve SM2 opened 15 19 White gray I7 KF10 Overflow alarm of the relay contact collection e...

Страница 19: ...2 2 7 Blue UE3 3 15 White yellow UE4 4 14 Brown green IE1 5 5 Gray IE2 6 4 Yellow IE3 7 13 White gray IE4 8 12 Red blue UA1 YCS MM1 Analog output 0 10V MM1 proportional pressure regulator 0 2 bar exha...

Страница 20: ...light START 1 White Q1 PF2 Indicator light RESET 2 Brown Q2 PF3 Indicator light function Q1 3 Green Q3 PF4 Indicator light function Q2 4 Yellow Q4 Q4 Communication output Q4 station ready for process...

Страница 21: ...pallet jack or forklift The crate must be secured against tipping over and falling Report transport damage without delay to the freight forwarder and Festo Didactic 7 2 Unpacking Carefully remove the...

Страница 22: ...ncl 24 V DC power supply control panel and communication panels 1x I O data cable with SysLink plugs to IEEE 488 crossed order no 167106 and accessories Trolley order no 541139 EasyPort USB 19 order n...

Страница 23: ...fly valve From there it can then be pumped to the downstream station with a pump or back into the waste water tank During this rinsing process the filter is first completely filled with liquid and the...

Страница 24: ...Gate valve with pneumatic linear drive and position feedback signals 6 691306 1 690603 Butterfly valve with pneumatic actuator and sensor box 5 1 691233 3 way ball valve with pneumatic actuator 11 1...

Страница 25: ...cutters 7658 1 4 Pipe section of 15 mm x 800 mm 2 5 L plug connector 170701 14 6 Push in bracket 90 690590 2 7 Hand lever valve 170703 1 8 Tubing D MPS PA B SCHL 15 1100 1 9 4 mm safety laboratory cab...

Страница 26: ...he pressure is detected by a pressure sensor BP1 and converted into an electrical signal Figure 4 Pressure control system Filter FL1 proportional pressure regulator VC1 and pressure sensor BP1 PCE tas...

Страница 27: ...re regulator is exhausted via outlet 3 Figure 6 Circuit symbol for proportional pressure regulator 8 5 Pressure sensor with analog and switching signal The sensor converts pneumatic pressure values re...

Страница 28: ...rong circulation effect With it the rotational flow around the stirring axis is low The mixing is therefore carried out mainly through the vertical circulation Figure 8 Stirrer Figure 9 Motor controll...

Страница 29: ...ith a digital output at the I O terminal XD1 The pumps must not be operated dry To connect the pumps please refer to the electrical circuit diagram 8 8 3 way ball valve unit 1 3 4 5 2 A 3 way ball val...

Страница 30: ...ns for a pipe diameter of DN50 Figure 12 Gate valve unit and butterfly valve similar to figure The process valves are actuated in opposite directions via a changeover relay In the initial position the...

Страница 31: ...itive proximity sensors 8 10 1 Capacitive proximity sensors Two capacitive proximity switches are mounted on a profile rail at the side of the reactor tank for monitoring the water level with holding...

Страница 32: ...the pumps The pumps are switched off Figure 14 Level monitoring with float switch lateral installation 8 11 Compressed air supply As a service unit a filter control valve with pressure gauge and switc...

Страница 33: ...ally analog terminal UA1 By repositioning the jumper from analog to digital the actuator pump heater etc can also be controlled digitally I O terminal output A0 0 4 Analog terminal SysLink analog anal...

Страница 34: ...12 2 Mounting frame The mounting frame 1 of the MPS PA station consists of a single line ER frame for the connection board 2 and a 19 frame 3 for 19 mounting plates The connection board is plugged int...

Страница 35: ...puts and outputs placed on safety sockets in combination with the 19 control panel 19 frame Example setup for the Reactor Station Switch off the device and unplug the connection for power supply befor...

Страница 36: ...n 2x analog outputs 2x U I 16 bit resolution The support system of the EduTrainer Universal size 1 W x H 305 x 300 mm can be placed on a table or in an MPS PA station The 19 module with 2x SysLink con...

Страница 37: ...the controller for example an S7 1512C using a network cable 6 m Figure 19 Control console with operator unit TP700 Comfort 8 15 EasyPort and FluidLab PA closed loop V5 In addition to control via PLC...

Страница 38: ...nected directly to the computer In addition several users can access the learning scenario one after the other 8 17 Trolley 700 The trolley makes an MPS PA Station a compact and mobile unit The statio...

Страница 39: ...ration station can be combined with the individual stations of Mixing Reactor and Bottling to form a single system Various variants are possible Upstream PA stations Mixing Station Reactor Station Bot...

Страница 40: ...ctuated Process water tank not full upper limit switch not actuated 10 2 2 Station with downstream station Water in the waste water tank max 6 l min lower limit switch actuated Process water tank not...

Страница 41: ...STOP function switches the actuators off at any time 10 4 3 Automatic operation rinsing process 1 Starting the system 2 The butterfly valve closes the gate valve opens and the 3W ball valve is set to...

Страница 42: ...station must be reported as busy so that liquid from an upstream station is not pumped into the tank At the same time the STOP function is active at all times which switches off all actuators Figure 2...

Страница 43: ...em Festo Didactic 696684 43 11 Commissioning The stations of the MPS PAs are generally Fully assembled Individually adjusted and ready for use Pre commissioned Tested Figure 24 Flow chart for commissi...

Страница 44: ...tch off the power supply and pull out the mains plug 2 Check the piping and tubing connection of the components for correct seating 3 Close the exhaust valve 4 Switch off the compressed air supply 5 F...

Страница 45: ...e T plug connector for 6 mm tubing Figure 25 On off valve with filter regulator 3 Connect the quick coupling socket to the quick coupling plug of the service unit 4 Check the display of the pressure g...

Страница 46: ...nnection Connect your PC or operator unit with a network cable to the PLC controller not shown or check the connection Figure 26 Cable connection MPS PA Station EduTrainer Universal without power supp...

Страница 47: ...ot shown or check the connection Check Connect the power supply cable in the control console The operating device is supplied via the SysLink terminal and only switches on when the PLC EduTrainer is c...

Страница 48: ...Universal with Siemens S7 1500 CPU1512C Programming software Siemens STEP7 version 14 SP1 or higher 1 Connect the PC and PLC with the network cable 2 Switch on the power supply 3 Switch on the compres...

Страница 49: ...ve select the corresponding sub project of the station tpBottling 5 Load the project into the operator unit Help can be found at Getting started 11 5 5 Starting the sequence 1 Check the power supply a...

Страница 50: ...ther the PLC is in operation and the program is loaded Main menu If all components are in operation the main menu appears on the control console Figure 29 Main menu screen 1 First select the language...

Страница 51: ...ream PA station or the rinsing process see chapter 10 4 Sequence Figure 30 Automatic operating screen Filter 1 During the rinsing process In the next screen select a recipe The metered quantities stor...

Страница 52: ...m i e the number and the filling time are displayed 5 During the rinsing process In Conf controller check the control parameters 6 Press the Start button to start the recipe see chapter 10 4 Sequence...

Страница 53: ...in operation while actuator gray is not in operation Figure 34 Operating screen for manual operation 5 All actuators can be actuated on the screen For actuators with an analog value specification a ne...

Страница 54: ...or directly Figure 36 Operator screen for controller configuration 5 With the Load default values switch you reset the control system to specified standard values 6 Use the Back button to return to th...

Страница 55: ...f port 3 of the EasyPort and analog terminal XD3 5 of the station with analog I O data cable 7 or check the connection Connect EasyPort for power supply and power supply unit with laboratory cables 7...

Страница 56: ...ckets are mounted Electrical connection of the capacitive proximity sensor is established Power supply unit switched on Procedure 1 Mount the proximity sensors with the mounting bracket so that they d...

Страница 57: ...pply unit switched on Procedure 1 The float switch with cable is led from the inside through the upper left opening in the tank and screwed from the outside The float must be mounted to swivel upward...

Страница 58: ...cloth or brush The lenses on the optical sensors the fiber optics and the reflectors The active surface of the proximity sensor The entire station Note Always use water of drinking water quality If t...

Страница 59: ...The following table shows errors that can be simulated using the electrical components or that can occur due to incorrect operation Location Error Disturbance variable Danger potential What is the eff...

Страница 60: ...spection of I O check 12 5 Error due to parameterization The following table shows errors that can be influenced by incorrect setting of parameters or can occur as a result of incorrect operation Loca...

Страница 61: ...es of the technical documentation for the Festo Didactic components and systems are available at the following website www ip festo didactic com 14 Disposal Electronic waste contains reusable material...

Страница 62: ...1512C _______________________________________ 36 Figure 19 Control console with operator unit TP700 Comfort _______________________________ 37 Figure 20 EasyPort 19 USB________________________________...

Страница 63: ...Filtration Learning System Festo Didactic 696684 63...

Страница 64: ...Festo Didactic SE Rechbergstra e 3 73770 Denkendorf Germany 49 711 3467 0 www festo didactic com 49 711 34754 88500 did festo com...

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