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Maintenance

The motion control levers can be adjusted higher or
lower for maximum operator comfort.

1.

Remove the hardware holding the control lever to
the control arm shaft.

g035858

Figure 74

1.

Bolts

3.

Control lever

2.

Slotted hole

4.

Control arm shaft

2.

Move the control lever to the next set of holes.
Secure the lever with the hardware.

3.

Repeat the adjustment for the opposite control
lever.

Adjusting the Tilt

The motion control levers can be tilted fore or aft for
maximum operator comfort.

1.

Loosen the upper bolt holding the control lever
to the control arm shaft.

2.

Loosen the lower bolt just enough to pivot the
control lever fore or aft. Tighten both bolts to
secure the control in the new position.

3.

Repeat the adjustment for the opposite control
lever.

Full Forward Tracking
Adjustment

If the machine travels or pulls to one side, when the
motion control levers are in the full forward position,
adjust the tracking screw.

1.

Insert a 3/16 inch hex wrench through the access
hole on the front cover panel, rotate the tracking
screw clockwise or counterclockwise to adjust the
travel of the lever.

g035859

Figure 75

1.

Access hole on front
cover panel

2.

Tracking screw

2.

Drive the machine and check the full forward
tracking.

3.

Repeat steps 1 and 2 until desired tracking is
obtained.

Motion Control Linkage
Adjustment

Located on either side of the machine, below the seat
are the pump control linkages. Rotating the end nut
with a 1/2 inch deep socket wrench allows fine tuning
adjustments so that the machine does not move in
neutral. Any adjustments should be made for neutral
positioning only.

1.

Prior to starting the engine, push the deck lift
pedal and remove the height of cut pin. Lower
deck to the ground.

2.

Raise the rear of machine up and support with
jack stands (or equivalent support) just high
enough to allow drive wheels to turn freely.

3.

Remove the electrical connection from the seat
safety switch, located under the bottom cushion
of the seat. The switch is a part of the seat
assembly.

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Содержание Radius E Series

Страница 1: ...RADIUS For Serial Nos 408 644 346 Higher Part No 4505 549 Rev A ...

Страница 2: ... is equipped with a spark arrester as defined in Section 4442 maintained in effective working order or the engine is constructed equipped and maintained for the prevention of fire To acquire a spark arrester for your unit see your Engine Service Dealer For all models that do not have Exmark engines please refer to the engine manufacturer s information included with the machine For models with Exma...

Страница 3: ...uals If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secu...

Страница 4: ...r Loose Hardware 62 Check Hydraulic Oil Level 62 Check Tire Pressures 62 Check Condition Of Belts 62 Lubricate Grease Fittings 63 Replace Emissions Air Intake Filter If Applicable 64 Change Hydraulic System Filter and Fluid 65 Check Spark Arrester if equipped 65 Thread Locking Adhesives 66 Copper Based Anti seize 66 Dielectric Grease 66 Adjustments 66 Deck Leveling 66 Adjusting the Blade Slope 68 ...

Страница 5: ...ects Always follow all safety instructions to avoid serious personal injury or death Read understand and follow all instructions and warnings in the Operator s Manual and on the machine engine and attachments All operators and mechanics should be trained If the operator s or mechanic s can not read this manual it is the owner s responsibility to explain this material to them other languages may be...

Страница 6: ... may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower decal106 5517 106 5517 1 Warning do not touch the hot surface decal107 3069 107 3069 1 Warning there is no roll...

Страница 7: ...he instructions before servicing or performing maintenance 3 Height of cut decal112 9028 112 9028 1 Warning stay away from moving parts keep all guards and shields in place decal115 9625 115 9625 1 Parking brake disengaged 2 Parking brake engaged decal116 8283 116 8283 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 55 60 ft lb 75 81 N m 7 ...

Страница 8: ...loosen slide the knob and tighten 3 Push the machine decal126 0768 126 0768 Rear Discharge Units Only decal126 4363 126 4363 1 Cutting dismemberment hazard fan and entanglement hazard belt Stop engine and remove key before adjusting servicing or cleaning decal126 4784 126 4784 1 Height of cut 8 ...

Страница 9: ...126 8161 126 8161 X Series Units 1 Read Operator s manual 3 Press down on latch to unlock seat 2 Slide seat forward 4 Rotate seat decal126 9939 126 9939 1 Read the Operator s Manual 2 Fill to bottom of filler neck warning do not overfill the tank decal131 1097 131 1097 Exmark 708cc Engine Only 1 Oil drain decal133 8062 133 8062 decal135 0664 135 0664 Rear Discharge Units 1 Thrown objects hazard ke...

Страница 10: ...tioncntrllh 126 6194 LH Motion Control 1 Machine speed 4 Neutral 2 Fast 5 Reverse 3 Slow decalmotioncntrlrh 126 6183 RH Motion Control 1 Machine speed 4 Neutral 2 Fast 5 Reverse 3 Slow decalptosymbols PTO Switch Symbols 1 PTO disengage 2 PTO engage decaltransportlock Transport Lock 1 Height of cut 2 Pull up to unlock the transport lock 10 ...

Страница 11: ...Safety decal135 7816 135 7816 1 Throttle fast 4 Choke off 2 Throttle slow 5 Optional light accessory 3 Choke on 6 Optional 12V accessory 11 ...

Страница 12: ...ed to determine if the machine may be operated in the conditions that day and on that site Changes to terrain can result in a change in slope operation for any machine 1 Warning Read the Operator s Manual Do Not operate this machine unless you are trained Wear hearing protection 4 Bodily harm hazard Do Not carry passengers Look behind you when mowing in reverse 2 Cutting and pinching hazard keep h...

Страница 13: ...lternator Charging Capacity 15 amps Battery Type BCI Group U1 Recommended Minimum Battery CCA 260 CCA Battery Voltage 12 Volt Polarity Negative Ground Fuses All units 20 amp charging system fuse not used on Kohler engines 15 amp main fuse Safety Interlock System LCD indicators appear for the PTO park brake drive levers and operator presence in the message display on the RH control panel PTO must b...

Страница 14: ...Gear ZT3400 S Series Models with side discharge decks Hydro Gear ZT3100 Models with rear discharge deck Hydro Gear ZT3400 E Series Models with 44 48 or 52 inch decks Hydro Gear ZT2800 Models with 60 inch deck Hydro Gear ZT3100 Hydraulic Oil Type Exmark Premium Hydro Oil Hydraulic Oil Capacity 77 oz 2 3 L per side Hydraulic Filter P N 109 3321 Speeds X Series Forward 0 10 mph 16 1 km hr forward Rev...

Страница 15: ... 25 mm I D bearings S and E Series Solid steel spindles with 67 inch 17 mm I D bearings Deck Drive B Section belt with self tensioning idler Electric clutch 44 Inch Decks 118 ft lb 48 52 Inch Decks 125 ft lb Mag Stop 60 Inch Deck 125 ft lb Neo Mag Stop Deck 44 inch Deck 1 anti scalp roller 48 inch Deck 3 anti scalp rollers 52 inch Deck 5 anti scalp rollers 60 inch Deck 5 anti scalp rollers 60 inch...

Страница 16: ...own 56 4 inches 143 3 cm 59 8 inches 151 9 cm 59 5 inches 151 1 cm E Series Side Discharge Units 52 inch Deck 60 inch Deck Without Deck 48 0 inches 121 9 cm 51 2 inches 130 0 cm Deflector Up 57 3 inches 145 5 cm 61 7 inches 156 7 cm Deflector Down 64 3 inches 163 3 cm 72 3 inches 183 6 cm Rear Discharge Units 60 inch Deck Without Deck 51 4 inches 130 6 cm With Deck 66 0 inches 167 6 cm Overall Len...

Страница 17: ...4 1 cm E Series Side Discharge Units 52 inch Deck 60 inch Deck Drive Wheels 39 0 inches 99 1 cm 40 7 inches 103 4 cm Caster Wheels 33 1 inches 84 1 cm 38 2 inches 97 0 cm Rear Discharge Units 60 inch Deck Drive Wheels 40 7 inches 103 4 cm Caster Wheels 31 0 inches 78 7 cm Wheel Base Center of Caster Tire to Center of Drive Tire Side Discharge Units 44 inch Deck 48 inch Deck 2 Blade 48 inch Deck 3 ...

Страница 18: ...lp Roller Nyloc Nut Rear Discharge Units Only See Figure 19 30 35 ft lb 41 47 N m Engine Mounting Bolts 27 33 ft lb 37 45 N m Wheel Lug Nuts 90 100 ft lb 122 136 N m Rollover Protection System Roll Bar 5 8 inch Mounting Bolts 90 100 ft lb 122 136 N m Clutch Retaining Bolt secured with threadlocker 49 61 ft lb 66 83 N m Rear Discharge Side Bumpers 10 12 ft lb 14 16 N m Product Overview g035351 Figu...

Страница 19: ...it 6 Reverse Choke Control Located on right console black lever see Figure 5 The choke is used to aid in starting a cold engine Moving the choke lever forward will put the choke in the ON position and moving the choke lever to the rear to the detent will put the choke in the OFF position Do Not run a warm engine with choke in the ON position g292335 Figure 5 1 Throttle lever 4 Ignition switch 2 Ch...

Страница 20: ... engine has run g012334 Figure 7 1 LCD indicators 3 Hour Voltage display 2 Low voltage indicator light Fuel Shut Off Valve Located by the lower LH ROPS tube mounting The fuel shut off valve is used to shut off the fuel when the machine will not be used for a few days during transport to and from the jobsite and when parked inside a building Align valve handle with the fuel line to open Rotate 90 t...

Страница 21: ...he underside of machine towards the front of the machine and retighten the knob to hold the release lever in the operating state Repeat this on each side of the machine Do Not tow machine PTO Engagement Switch Located on right console see Figure 5 Switch must be pulled out up to engage the blades Switch is pushed in to disengage the blades Deck Lift Pedal Located at the right front corner of the f...

Страница 22: ...and the blade should stop If not stop using the machine immediately and contact an Authorized Service Dealer Do Not operate the mower when people especially children or pets are in the area Shut off the machine and attachment s if anyone enters the area Do Not operate the machine without the entire grass collection system discharge deflector or other safety devices in place and in proper working c...

Страница 23: ...the muffler become extremely hot Severe burns can occur on contact and debris such as leaves grass brush etc can catch fire Clean the machine as stated in the Maintenance section Keep engine and engine area free from accumulation of grass leaves excessive grease or oil and other debris which can accumulate in these areas Operate the engine only in well ventilated areas Exhaust gases contain carbon...

Страница 24: ...Not use the machine as a towing vehicle unless it has a hitch installed Attach towed equipment to the machine only at the hitch point Slope Safety Slopes are a major factor related to loss of control and rollover accidents which can result in severe injury or death The operator is responsible for safe slope operation Operating the machine on any slope requires extra caution Before using the machin...

Страница 25: ... while operating on slopes Raising the deck while operating on slopes can cause the machine to become unstable Rollover Protection System ROPS Safety WARNING There is no rollover protection when the ROPS roll bar is down Wheels dropping over edges ditches steep banks or water can cause rollovers which may result in serious injury death or drowning Do Not remove the ROPS Keep the roll bar in the fu...

Страница 26: ...e knob and rotate 90 to hold in the unlatched position to lower the roll bar 4 To return to the operate position raise the roll bar and then rotate knobs 90 so that the tabs interlock partially Apply forward pressure to the roll bar upper hoop and observe that the knobs return to the completely latched position g035064 Figure 11 1 Roll bar upper hoop 2 Knob in latched position 3 Pull knob to unlat...

Страница 27: ...ese guidelines can burn out the starter motor 7 If the choke is in the ON position gradually return choke to the OFF position as the engine warms up Engaging the PTO DANGER The rotating blades under the mower deck are dangerous Blade contact can cause serious injury or death Do Not put hands or feet under the mower or mower deck when the blades are engaged DANGER An uncovered discharge opening wil...

Страница 28: ...age to the machine or injury Use caution when making turns Slow the machine down before making sharp turns Important To begin movement forward or backward the operator must be in the seat the brake lever must be disengaged pushed down before the motion control levers can be moved in or the engine will stop When the motion control levers are positioned fully outward apart in the T slot the drive sy...

Страница 29: ...the rear of the machine will move towards the rear and to the left 3 To stop position both motion control levers in the neutral operate position Adjusting the Cutting Height The cutting height of the mower deck is adjusted from 1 1 2 to 5 inches 3 8 cm to 12 7 cm in 1 4 inch 6 4 mm increments 1 Stop the machine and move the motion control levers outward to the neutral locked position 2 Disengage t...

Страница 30: ... of the positions shown Figure 17 Rollers will maintain 3 4 inch 19 mm clearance to the ground to minimize gouging and roller wear or damage g035118 Figure 17 For cutting heights above 3 5 inches 90 mm use the bottom hole The rollers will still be effective against scalping 1 Anti scalp roller mounting bracket 2 Cutting height For Maximum Deck Flotation place the rollers one hole position lower Ro...

Страница 31: ...ving parts to stop 5 Position the transport lock in the latching position 6 Remove the bolts and nuts from each bumper g035120 Figure 20 1 Bolt 3 Nut 2 Bumper 7 Move each bumper to the desired position and secure them with the bolts and nuts Note Only use the top or center sets of holes to adjust the bumpers The bottom holes are used when switching sides at which time they become the top holes on ...

Страница 32: ...idents causing personal injury Do not drive machine on a public street or roadway Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck Use a full width ramp that is wider than the machine for this procedure Back up ramps and drive forward down ramps Figure 22 g028043 Figure 22 1 Back up ramps 2 Drive forward down ramps Important Do not use narrow ind...

Страница 33: ...eed 15 degrees on flat ground Back up ramps and drive forward down ramps Avoid sudden acceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip over situation g027996 Figure 23 1 Full width ramp in stowed position 4 Ramp is at least four times 4X as long as the height of the trailer or truck bed to the ground 2 Side view of full width ramp in l...

Страница 34: ...wed equipment may cause loss of traction increased risk of rollover and loss of control Reduce the towed weight and slow down Stopping distance increases with the weight of the towed load Travel slowly and allow extra distance to stop Make wide turns to keep the attachment clear of the machine 34 ...

Страница 35: ...authorized changes to the machine engine fuel or venting system may violate applicable safety standards such as ANSI OSHA and NFPA and or government regulations such as EPA and CARB WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury ...

Страница 36: ...in dusty dirty conditions Exmark engine Grease the front caster axles S and E Series Only Every 50 hours Service the air cleaner paper element more often under extremely dusty dirty conditions Kohler engine Check the tire pressures Check the condition of the belts Grease the deck and pump idler pivot Check spark arrester if equipped Every 100 hours Service the air cleaner paper element more often ...

Страница 37: ...often under extremely dusty dirty conditions Exmark engine Every 300 hours Check and adjust valve clearance Kawasaki engine Clean combustion chamber Kawasaki engine Clean and lap valve seating surface Kawasaki engine Check valve clearance Exmark engine Check and clean combustion chamber Exmark engine Every 500 hours Replace the safety air filter more often under extremely dusty dirty conditions Ka...

Страница 38: ...the engine If you are unsure whether or not your machine has been converted for high altitude use look for the following label g032724 Figure 24 High Altitude Label 1 Note The engine on this product has been modified for use at above 5 000 feet elevation If using below 5 000 feet it must be revised back to original specifications Engine Safety WARNING The engine can become very hot especially the ...

Страница 39: ... to clean the safety filter If the safety filter is dirty then the primary filter is damaged Replace both filters Installing the Filters Important To prevent engine damage always operate the engine with both air filters and the cover installed 1 If installing new filters check each filter for shipping damage Note Do not use a damaged filter 2 If you are replacing the safety filter carefully slide ...

Страница 40: ... the engine and causing damage 3 Lift the cover loosen the hose clamp and remove the paper element g207139 Figure 26 1 Cover 3 Hose clamp 2 Paper element Cleaning the Paper Element 1 Lightly tap the element on a flat surface to remove dust and dirt 2 Inspect the element for tears an oily film and damage to the seal Important Do not clean the paper element with pressurized air or liquids such as so...

Страница 41: ...e SF SG SH SJ or SL g037096 Figure 28 Viscosity table Note To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick Changing the Engine Oil Service Interval After the first 5 hours Every 100 hours change it more often under a heavy load or in high temperature...

Страница 42: ...r Apply a thin film of clean Exmark 4 Cycle Premium Engine Oil to the rubber gasket on the new filter g027477 Figure 30 Note Ensure the oil filter gasket touches the engine then an extra 3 4 turn is completed Note Dispose of the used oil at a recycling center 6 Slowly pour approximately 80 of the specified oil into the filler tube use oil recommended in the Checking the Engine Oil Kawasaki Engine ...

Страница 43: ...ant Equivalent alternate brand plugs can also be used Type NGK BPR4ES or equivalent Air Gap 0 030 inch 76 mm Removing the Spark Plug 1 Disengage the PTO and ensure the parking brake is engaged 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Disconnect the wire from the spark plug g027478 Figure 32 4 Clean around the spark plug to preve...

Страница 44: ...r replace the air cleaner precleaner more often under extremely dusty dirty conditions Kohler engine Every 50 hours Service the air cleaner paper element more often under extremely dusty dirty conditions Kohler engine Every 100 hours Replace the air cleaner paper element more often under extremely dusty dirty conditions Kohler engine This engine is equipped with a replaceable high density paper ai...

Страница 45: ...ement onto the air cleaner base 10 Install the cover and secure it with the latches Checking the Engine Oil Service Interval Before each use or daily Important Do not overfill the crankcase with oil and run the engine engine damage may result 1 Park the machine on a level surface disengage the blade control switch stop the engine engage parking brake and remove the key 2 Make sure the engine is st...

Страница 46: ...hours change it more often under a heavy load or in high temperatures Kohler Engine 1 Park the machine so that the drain side is slightly lower than the opposite side to ensure the oil drains completely 2 Start the engine and let it run until warm This warms the oil so it drains better 3 Disengage the blade control switch and ensure the parking brake is engaged 4 Stop the engine remove the key and...

Страница 47: ...engine and check for leaks Servicing the Spark Plug Service Interval Every 200 hours Check the spark plug Kohler engine Every 500 hours Replace the spark plug Kohler engine Ensure that the air gap between the center and side electrodes is correct before installing the spark plug Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjus...

Страница 48: ... cracks g027479 Figure 42 2 Check the gap between the center and side electrodes 3 Set the gap to 0 030 inch 76 mm Installing the Spark Plug 1 Install the spark plug Make sure that the air gap is set correctly 2 Tighten the spark plug to 18 to 22 ft lb 25 to 29 N m g027938 Figure 43 3 Push the wire onto the spark plug Servicing an Exmark Engine Servicing the Air Cleaner with Canister Style Air Fil...

Страница 49: ...sty dirty conditions Exmark engine Every 100 hours Yearly whichever comes first Replace the air cleaner foam element more often in dusty dirty conditions Exmark engine Check the air cleaner daily or before starting the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clean Also check for loose or damaged components Replace all bent or damaged air cleaner c...

Страница 50: ...damaged or cannot be cleaned thoroughly To learn more about the Exmark twin cylinder engine go to https exmark com engines or scan the QR code g028322 Figure 48 Exmark Engine Checking the Engine Oil Level Service Interval Before each use or daily Important Do not overfill the crankcase with oil and run the engine engine damage may result 1 Park the machine on a level surface disengage the blade co...

Страница 51: ...xtensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick Changing the Engine Oil Service Interval After the first 5 hours Every 100 hours change it more often under a heavy load or in high temperatures Exmark Engine 1 Park the machine so that the drain side is slightly l...

Страница 52: ...Maintenance g027799 Figure 51 g029570 Figure 52 5 Change the engine oil filter Apply a thin film of clean Exmark 4 Cycle Premium Engine Oil to the rubber gasket on the new filter 52 ...

Страница 53: ...on 8 Start the engine and check for leaks Servicing the Spark Plug Service Interval Every 100 hours Yearly whichever comes first Check the spark plug Exmark engine Every 200 hours Every 2 years whichever comes first Replace the spark plug Exmark engine Ensure that the air gap between the center and side electrodes is correct before installing the spark plug Use a spark plug wrench for removing and...

Страница 54: ...cleaner is dirty Important Do Not clean the spark plug s Always replace the spark plug s when it has a black coating worn electrodes an oily film or cracks g027479 Figure 56 1 Center electrode insulator 3 Air gap not to scale 2 Side electrode 2 Check the gap between the center and side electrodes 3 Set the gap to 0 030 inch 76 mm Installing the Spark Plug 1 Install the spark plug Make sure that th...

Страница 55: ...e from battery DANGER Battery electrolyte contains sulfuric acid which is poisonous and can cause severe burns Swallowing electrolyte can be fatal or if it touches skin can cause severe burns Wear safety glasses to shield eyes and rubber gloves to protect skin and clothing when handling electrolyte Do Not swallow electrolyte In the event of an accident flush with water and call a doctor immediatel...

Страница 56: ...incorrectly wrong polarity can immediately damage the electrical system Be certain of battery terminal polarity and jumper cable polarity when hooking up batteries Note The following instructions are adapted from the SAE J1494 Rev Dec 2001 Battery Booster Cables Surface Vehicle Recommended Practice SAE Society of Automotive Engineers WARNING Batteries contain acid and produce explosive gases Shiel...

Страница 57: ...all either the splined bushing or blade X Series Install the splined bushing through the blade with the bushing flange on bottom grass side of blade g015189 Figure 60 1 Spindle 2 Blade 3 Splined bushing 4 Blade bolt washer assembly Torque to 50 60 ft lb 68 81 N m Apply lubricant to threads as needed to prevent seizing Copper based anti seize preferable Grease acceptable substitute S and E Series I...

Страница 58: ...rect installation of the blade or components used to retain the blade can be dangerous Failure to use all original components and assembled as shown could allow a blade or blade component to be thrown out from under the deck resulting in serious personal injury or death Always install the original Exmark blades blade bushings and blade bolts as shown 58 ...

Страница 59: ...ot pass any of these tests Do Not operate Contact an Authorized Service Dealer Note To prevent engine cut outs on rough terrain the seat has a 1 2 second time delay before the engine begins to shutdown Check the Normal Engine Starting Chart System Parking Brake PTO Motion Control Levers Operator Outcome Engaged Disengaged Blades Both levers out neutral lock In seat or out of the seat Starter shoul...

Страница 60: ...Parking Brake PTO Blades Motion Control Levers Operator Outcome Engaged Disengaged Both levers moved in or either right or left lever moved in Operator in seat Starter must not crank Disengaged Disengaged Both levers out neutral lock Operator in seat Starter must not crank Engaged Engaged Both levers out neutral lock Operator in seat Starter must not crank State of System 60 ...

Страница 61: ...al lock both levers moved in or either right or left lever moved in Raise off of seat but don t get off Engine must begin shutdown within 1 second Running idle 1 3 throttle Disengaged Engaged Both levers moved in Raise off of seat but don t get off Engine must begin shutdown within 1 second Running idle 1 3 throttle Engaged Disengaged Both levers moved in or either right or left lever moved in Ope...

Страница 62: ... and remove key Engage parking brake 2 Visually inspect machine for any loose hardware or any other possible problem Tighten hardware or correct the problem before operating Check Hydraulic Oil Level Service Interval Before each use or daily 1 Stop engine and wait for all moving parts to stop Engage parking brake 2 Wait until the unit cools before checking the hydraulic oil 3 Check expansion tank ...

Страница 63: ...ke g006115 Figure 65 1 Seal guard 2 Spacer nut with wrench flats 2 Remove caster wheel from caster forks 3 Remove seal guards from the wheel hub 4 Remove one of the spacer nuts from the axle assembly in the caster wheel Note that thread locking adhesive has been applied to lock the spacer nuts to the axle Remove the axle with the other spacer nut still assembled to it from the wheel assembly 5 Pry...

Страница 64: ...read locking adhesive Change Fuel Filter Service Interval As required A fuel filter is installed between the fuel tank and the engine Replace when necessary g035841 Figure 66 Note It is important to reinstall the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from components that could cause fuel line damage 1 Stop ...

Страница 65: ...ours thereafter May need more often under severe conditions Torque plugs to 180 in lb 244 N m Continue to add oil until it reaches the FULL COLD line on the expansion reservoir g035842 Figure 67 Right side shown 1 Filter guard and oil filter 3 Transaxle drive 2 Vent plug 6 Raise the rear of machine up and support with jack stands or equivalent support just high enough to allow drive wheels to turn...

Страница 66: ...hreads of Blade Bolts See Check Mower Blades section Dielectric Grease Dielectric grease is used on all blade type electrical connections to prevent corrosion and loss of contact Dielectric grease should not be applied to sealed connectors Adjustments Note Disengage PTO shut off engine wait for all moving parts to stop engage parking brake and remove key before servicing cleaning or making any adj...

Страница 67: ... 7 cm 2 88 inches 7 3 cm 1 16 5 16 inch 1 6 7 9 mm 10 Carefully rotate the blades side to side Figure 68 11 Loosen the leveling adjust locking nuts item 1 Figure 70 on all four corners so that the deck is sitting securely on all four blocks Make sure that the slack is removed from the deck hangers and the deck lift foot lever is pushed back against the stop then tighten the four leveling adjust lo...

Страница 68: ...ely on all four blocks Make sure that the slack is removed from the deck hangers and the deck lift foot lever is pushed back against the stop then tighten the four leveling adjust locking nuts 8 Carefully rotate the blades so they are facing front to rear Figure 71 9 For 60 Inch Decks Only A Raise the deck to the transport 5 inch 12 7 cm cutting height position B Slowly loosen the adjusting screw ...

Страница 69: ...r pin 3 Brake linkage shaft 2 Parking brake 8 Check both spring lengths as shown in Figure 73 If adjustment is necessary turn the top nut clockwise to shorten and counterclockwise to lengthen g036100 Figure 73 1 Top nut 3 1 75 inches 44 mm 2 Spring 9 Push the parking brake lever all the way forward and down Rotate the brake linkage shaft until the end aligns with hole in lever Shorten the linkage ...

Страница 70: ...on adjust the tracking screw 1 Insert a 3 16 inch hex wrench through the access hole on the front cover panel rotate the tracking screw clockwise or counterclockwise to adjust the travel of the lever g035859 Figure 75 1 Access hole on front cover panel 2 Tracking screw 2 Drive the machine and check the full forward tracking 3 Repeat steps 1 and 2 until desired tracking is obtained Motion Control L...

Страница 71: ...mp control rod lengths by turning the nut in the appropriate direction until the wheels slightly creep in reverse see Figure 76 Move the motion control levers to the reverse position and while applying slight pressure to the lever allow the reverse indicator springs to bring the levers back to neutral The wheels must stop turning or slightly creep in reverse The motion control cover may need to be...

Страница 72: ...d more often in dry or dirty conditions CAUTION Excessive debris around engine cooling air intake and exhaust system area can cause engine exhaust area and hydraulic system to overheat which can create a fire hazard Clean all debris from engine and exhaust system area 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Clean all debris from rotating engine air int...

Страница 73: ...fety glasses to shield eyes and rubber gloves to protect skin and clothing when handling electrolyte Do Not swallow electrolyte In the event of an accident flush with water and call a doctor immediately Federal law states that batteries should not be placed in the garbage Management and disposal practices must be within relevant federal state or local laws If a battery is being replaced or if the ...

Страница 74: ... dielectric grease and reconnect 6 Fuse is blown 6 Replace the blown fuse 7 Relay or switch is defective 7 Contact an Authorized Service Dealer Starter does not crank 8 Faulty module 8 Replace module 1 Fuel tank is empty 1 Fill the fuel tank 2 Fuel shutoff valve is closed 2 Open the fuel shutoff valve 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 The throttle and choke are not i...

Страница 75: ...w cutting blade s 3 Mower deck is not level 3 Level mower deck from side to side and front to rear 4 Underside of mower is dirty 4 Clean the underside of the mower 5 Tire pressure in drive tires not correct 5 Adjust tire pressure in the drive tires 6 Blade spindle bent 6 Contact an Authorized Service Dealer Uneven cutting height 7 Tips of adjacent blades are at an uneven cutting height Blades tips...

Страница 76: ...Schematics Schematics Electrical Logic Schematic Exmark Engine g036150 76 ...

Страница 77: ...AKE 9 NEUTRAL 10 KEY A 11 NC 12 NC BLACK SW11 RH NEUTRAL Switch P08 2 P08 1 SW12 LH NEUTRAL Switch P07 2 P07 1 GREEN BROWN SW03 BRAKE Switch P05 2 P05 1 CLUTCH L01 P11 A P11 B BT01 TERMINAL TERMINAL BATTERY RED BLACK BLACK P03 A B C D E F J04 1 J01 1 J05 1 J06 1 PT01 POWER POINT P14 1 P14 2 RED GREEN SP01 SP06 SP02 SP03 SP05 RED CAP PLUG MOD01 P09 A B ORANGE RED BLACK RED WHITE VIOLET RED RED RED ...

Страница 78: ...Y 4 FUEL SOLENOID 5 SEAT 6 B 7 PTO 8 BRAKE 9 NEUTRAL 10 KEY A 11 NC 12 NC BLACK SW11 RH NEUTRAL Switch P08 2 P08 1 SW12 LH NEUTRAL Switch P07 2 P07 1 GREEN BROWN SW03 BRAKE Switch P05 2 P05 1 CLUTCH L01 P11 A P11 B BT01 TERMINAL TERMINAL BATTERY RED BLACK BLACK BLACK P03 A B C D E F J04 1 J01 1 J05 1 J06 1 PWR DIST MODULE P01 1 3 4 5 6 7 P01 8 9 10 11 12 2 PT01 POWER POINT P14 1 P14 2 RED GREEN SP...

Страница 79: ...estaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warning at...

Страница 80: ...Notes 80 ...

Страница 81: ...Service Record Date Description of Work Done Service Done By 81 ...

Страница 82: ...82 ...

Страница 83: ...he slope indicator to determine the degree of slope of hills before operating Do Not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 83 ...

Страница 84: ...TOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB Some accessories and options not available for some models Place Model No and Serial No Label Here Included in the Literature Pack or Fill in...

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