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DEPOLOX

5 E flow cell

Introduction

1. Introduction

1.1

Documentation

1.1.1

Target groups

This instruction manual provides the information for installation, operat

ing and maintenance personnel. It is required for operation and mainte

nance of the DEPOLOX

5 E flow cell (module type D01).

All persons working with the DEPOLOX

5 E flow cell must have read

and understood the instruction manual, in particular, the safety instruc

tions it contains.

1.1.2

Documentation Structure

This instruction manual is intended for operators of the DEPOLOX

5 E

flow cell. It contains important information for safe, trouble-free, and effi

cient operation of the DEPOLOX

5 E flow cell. Observing these instruc

tions will help prevent risks, reduce repair costs and downtimes, and

increases the reliability and service life of the DEPOLOX

5 E flow cell

Chapters Installation, Commissioning, and Maintenance are intended

only for trained and authorized service personnel. These chapters con

tain important information on the assembly, configuration, commission

ing and start-up, maintenance and repair of the DEPOLOX

5 E flow cell

that should only be performed by this target group.

Please consult the table of contents and the index to quickly find the infor

mation you require.

Содержание WALLACE & TIERNAN DEPOLOX 5 E 700 P Series

Страница 1: ...WALLACE TIERNAN DEPOLOX 5 E FLOW CELL INSTRUCTION MANUAL...

Страница 2: ...2 WT 050 810 040 DE IM 0519 DEPOLOX 5 E flow cell Please note Original instruction manual Simone...

Страница 3: ...ating phases 9 2 4 Warranty conditions 10 2 5 Disclaimer 10 3 Description 11 3 1 General 11 3 2 Versions 12 3 3 Design and functions 17 3 4 Optional accessories 20 3 5 Technical Data 21 4 Installation...

Страница 4: ...Checking diaphragms 51 5 7 Replacing or cleaning electrode cleaning sand electrolyte solution reference electrode and diaphragms 52 5 8 Cleaning or replacing the fine filter 54 5 9 Cleaning flow rate...

Страница 5: ...of the DEPOLOX 5 E flow cell It contains important information for safe trouble free and effi cient operation of the DEPOLOX 5 E flow cell Observing these instruc tions will help prevent risks reduce...

Страница 6: ...r serious injury will result Warning Danger to life and limb If the situation is not corrected death or serious injury can result Attention If this note is not observed moderate or minor injury or dam...

Страница 7: ...it is used in accordance with its intended application It may only be used for the purpose defined in the order and under the installation operating and ambient conditions specified in this instructi...

Страница 8: ...e performed only by authorized personnel Personnel The operator of the overall system must ensure that only authorized and qualified specialized personnel are permitted to work with and on the unit wi...

Страница 9: ...nufacturers should be taken into account Disposal Ensure safe and environment friendly disposal of agents and replaced parts Attention Dispose of the electronics waste in accordance with valid local a...

Страница 10: ...t the warranty is void 2 5 Disclaimer We are not liable for any damages incurred during installation or use of these hardware and software components This applies specifically to trouble free interact...

Страница 11: ...In combination with the 700 P electronics mod ule module type E01 or 700 M electronics module module type E01 and the integrated sensors the DEPOLOX 5 E flow cell measures and controls parameters free...

Страница 12: ...tions in operating pressures The multi sensor monitors the correct flow and records the temperature of the sample water The metallic sensor housing guarantees good sam ple water earthing The continuou...

Страница 13: ...asuring module pH value Selection of sensor measuring module for Redox voltage M Sensor measuring module Redox voltage O No sensor measuring module Redox voltage Selection of sensor measuring module f...

Страница 14: ...mea suring cell for free chlorine chlorine dioxide or ozone Non pressurized or pressurized version LED glow stick 4 way mA output card Eight relay outputs Optional pH reference electrode Redox refere...

Страница 15: ...be retrofitted with the total chlorine mem brane sensor TC3 CAN Please note that the standard cell body cover must be replaced by an optional cell body cover part no W3T417351 Part no 3 electrode mea...

Страница 16: ...asuring and reference electrode 3 electrode measuring cell free chlorine X X X Membrane sensor for total chlorine TC3 CAN X X pH combined measuring and reference electrode X X X Redox combined measuri...

Страница 17: ...ding the sensors and LED glow stick C Cell body D DFMe electronics module E Calibration holding clip F 3 electrode measuring cell with electrolyte tank G Cap of the 3 electrode measuring cell H Sample...

Страница 18: ...correct sample water flow of 33 l h is factory preset checked and logged If the admission pressure rises the valve ball moves towards the closing direction if the admission pressure drops the ball mov...

Страница 19: ...solution bag or cup the two calibration mounting brack ets are inserted on the side at the back of the main housing 3 3 3 DFMe electronics module DFMe electronics module consists of a spray water tig...

Страница 20: ...otal chlorine TC3 CAN can be connected via the CAN socket Image 4 Module SiDiSens LF A Sensor cable to conductivity sensor B SiDiSens LF module C CAN socket for connecting the membrane sensor D CAN co...

Страница 21: ...hread connection Outlet Connecting nipple for hoses ID 6 mm Pressurized version Inlet and outlet G 1 2 A thread connection Sample water flow 33 l h controlled preset at the factory Flow control range...

Страница 22: ...Influence of the pH value HOCl characteristic for chlorine Measurable parame ters Free Cl2 ClO2 O3 KMnO4 Conductivity 100 S cm Response time t90 20 s Typical output signal 20 A mg l for chlorine Stora...

Страница 23: ...pressure 0 to 6 bar 6 105 Pa Minimum conductivity of the sample water 50 S cm Installation length 120 mm Screw in thread PG 13 5 Storage temperature 5 to 30 C 23 to 86 F Design 4 electrode measuremen...

Страница 24: ...nt No direct sunlight Atmospheric pressure 75 to 106 kPa Max working height 2 000 m Relative humidity 80 non condensing Noise emission 45 dB Design Sensor electronics integrated in the flow cell for c...

Страница 25: ...X 5 E flow cell the sensors electronics components and ac cessories The variant code is printed on the type plate and on the pack aging sticker See chapter 3 2 Versions The scope of delivery of the DE...

Страница 26: ...wing depending on the order DEPOLOX 5 E flow cell module type D01 with 3 electrode mea suring cell for free chlorine chlorine dioxide or ozone Non pressurized or pressurized version 700 M electronics...

Страница 27: ...flow cell and the sen sors in a dry condition without any residual water in a dry place that is not exposed to the weather Storage temperature see chapter 3 5 Techni cal Data 4 3 Ambient conditions Pl...

Страница 28: ...m distance 3 m The time between chlorine addition and excess chlorine measurement is the soak time It consists of the travel time between chlorine addition point and sample water take off and the trav...

Страница 29: ...cell and 700 P electronics module or 700 M electronics module With top hat rail Without top hat rail Please note We recommend joint assembly of the DEPOLOX 5 E flow cell and the 700 P electronics mod...

Страница 30: ...the bottom by the holders using dowels and screws 4 Hook the DEPOLOX 5 E flow cell onto the mounting rail on the left next to electronics module 5 Fasten the DEPOLOX 5 E flow cell to the solid wall a...

Страница 31: ...livery Please note If the device is to be installed on a suitable lightweight wall use the rele vant mounting fixtures not included in the scope of delivery 2 Hook electronics module into the tallow d...

Страница 32: ...0519 Installation DEPOLOX 5 E flow cell 4 4 4 4 Dimension drawings DEPOLOX 5 E flow cell non pressurized version and electronics module example 0LWWH 0RQWDJHVFKLHQH PLGGOH PRXQWLQJ UDLO 0RQWDJHVFKLHQ...

Страница 33: ...DEPOLOX 5 E flow cell Installation 4 33 DEPOLOX 5 E flow cell pressurized version and electronics module example 0LWWH 0RQWDJHVFKLHQH PLGGOH PRXQWLQJ UDLO 0RQWDJHVFKLHQH PRXQWLQJ UDLO PLQLPDO...

Страница 34: ...ets are classified according to whether they have a hose connection or are fitted with rigid piping The pressure in the sample water inlet must always be within a range of 0 25 to 3 0 bar The pressure...

Страница 35: ...nections A B C D A B C D PVC hose reinforced ID x wall thickness 4 x 3 6 x 3 10 x 3 Hose W2T505524 W2T505525 W2T505334 Hose connecting parts cpl W3T167626 W3T167518 W3T167590 consisting of O ring W3T1...

Страница 36: ...hut off ball valve connection thread 2 Ensure that the sample water pipes are installed so that it is free of mechanical stress 4 4 7 Sample water take off options Example for sample water take off wi...

Страница 37: ...DEPOLOX 5 E flow cell Installation 4 37 Example for sample water take off W2T505525 W3T171924 W2T505525 Only operate with sample water inlet...

Страница 38: ...73198 Pressure gage fresh water Pressure gage salt water 9 1 W2T505945 Shut off ball valve 11 1 W3T163670 Sample pipe 14 1 W3T172948 Threaded part 17 1 W2T505600 Reduction 20 1 W3T163500 Reduction nip...

Страница 39: ...must be open We recommend using a fun nel above the outlet 3 The sample water outlet must be laid in such a way as to prevent siphoning Image 4 Cross section of DEPOLOX 5 E flow cell non pressurized...

Страница 40: ...urled nuts B 2 Remove the complete filter unit A 3 Push the fine filter D into the filter unit Ensure that the O ring C is fitted correctly 4 Fit the complete filter unit A Ensure that it is in the co...

Страница 41: ...be removed Proceed as follows 1 Extract the knurled nut A from the cover of the electrolyte tank 2 Remove the entire electrode unit from the cell body from below 3 Remove the felt washer B between ele...

Страница 42: ...on cap of the electrolyte tank 2 Replace the transport cap with the enclosed operating cap Image 8 Detail cell body cover non pressurized version A Protection cap yellow B Stopper with white venting r...

Страница 43: ...ed version take out a plug or sensor from the cell body cover 4 On the pressurized version remove the protection cap or sensor on the cell body cover 5 Fill half a cap from the plastic bottle with cle...

Страница 44: ...the pH and redox sensor cable plug G H with the pH and redox combined measuring and reference electrode 5 Plug the CAN connection cable into the CAN connection socket J and with connect with 700 P el...

Страница 45: ...art no W3T417351 Depending on requirements insert or screw in the sensors into the mount hole on the cover of the cell body Please note With the pressurized version the sensors must be screwed in or s...

Страница 46: ...cover These are inserted on the side at the back of the main housing The clips with plastic inserts for sensor is pushed into the upper catch A The second holding bracket holds the calibration soluti...

Страница 47: ...sensors 4 6 1 Emptying DEPOLOX 5 E flow cell Proceed as follows 1 Switch off the power supply 2 Drain the sample water inlet and outlet line 3 Remove the housing cover of the DEPOLOX 5 E flow cell 4...

Страница 48: ...sensors in a frost free place Image 18pH and redox combined measuring and reference electrode with stand A Sensor B Sealing cap C O ring D Tank E Stand 4 7 Recommissioning 1 Prepare the sensors See ap...

Страница 49: ...measurement calibrate if necessary Acc to standard See instruction man ual for electronics module Replacing the electrolyte for the total chlorine membrane sensor Every six months See instructions on...

Страница 50: ...on 5 3 Checking for leakage Check the DEPOLOX 5 E flow cell including all screw connections for leakage every day Repair any leakage points immediately Please note Ascending air bubbles in the cell bo...

Страница 51: ...ug in the upper part of the electrolyte tank 2 Inject the electrolyte Use the syringe in the accessory kit 5 6 Checking diaphragms The two diaphragms A in the electrolyte tank form the connection betw...

Страница 52: ...ty the cell body To do so hold a collection vessel under it and temporarily loosen a plug or sensor to allow air to flow in 5 When the cell body A is empty close the drain screw once more 6 Remove the...

Страница 53: ...he electrolyte tank into the electrode support Filling electrolyte 23 Fill the tank with fresh electrolyte solution approx 3 cm above the water level or up to the narrow section of the KCI tank Please...

Страница 54: ...ect the membrane sen sor s delicate membrane against soiling or damage and to prevent clog ging Proceed as follows 1 Switch off the power supply 2 Drain the sample water inlet and outlet line 3 Remove...

Страница 55: ...ing reassembly make sure that the ball seat and ball are cor rectly positioned 10 To help push the assembled check valve housing back into the con trol valve slightly lubricate the gaskets with the su...

Страница 56: ...56 WT 050 810 040 DE IM 0519 Maintenance DEPOLOX 5 E flow cell 5...

Страница 57: ...cell body cover part no W3T417351 Part No Designation W3T320090 Sensor measuring module DFMe Total chlorine TC3 CAN with CAN bus extension cable 1 m W3T417351 Cell body cover fully pressurized versio...

Страница 58: ...can be retrofitted with the total chlorine membrane sensor TC3 CAN Please note that the standard cell body cover must be replaced by an optional cell body cover part no W3T417269 Please see chapter 6...

Страница 59: ...AN extension socket I Figure 2 Check that all gasket inserts are correctly mounted 12 Fit the housing cover of DFMe electronics module and secure with the four cover screws Tighten the housing screws...

Страница 60: ...y the plastic self tap ping screws A2 W2T807965 10 mm when installing the SiDiSens module Please distinguish between the plastic self tapping screws for installing the flow cell and those used for the...

Страница 61: ...ting the membrane sensor Overview of CAN connec tion The image below shows the CAN connection Image 6 Cross section DEPOLOX 5 E flow cell with 700 P electronics module A CAN connection at SiDiSens LF...

Страница 62: ...cell body pressurized version 4 First install the gasket W3T164773 and than the clamping ring W3T171789 in the corresponding opening on the cell body cover D 5 Install the sensor measuring module DFMe...

Страница 63: ...2 50 22 23 21 20 14 13 11 18 19 16 17 81 43 45 44 40 41 39 35 9 7 8 9 51 52 53 54 80 82 36 46 47 55 10 48 56 57 58 59 60 66 69 67 70 71 72 74 75 42 12 68 15 63 64 62 61 78 79 3 406 1 405 402 89 34 33...

Страница 64: ...T863568 Adapter 54 W3T438413 Hose 55 W2T505093 Angle reducing connector Item Part No Designation 56 W3T166209 Electrode mount 57 W3T168875 O ring 58 W3T163795 Working electrode 59 W3T167461 Counter el...

Страница 65: ...iDiSens LF option Simplified illustration without cable Various versions O ring slightly greased with special grease UNISILIKON L250L W2T504248 W2T504249 O Ring leicht gefettet mit Spezialfett UNISILI...

Страница 66: ...1 O ring 51 W2T863568 Adapter 54 W3T438413 Hose 55 W2T505093 Angle reducing connector Item Part No Designation 56 W3T166209 Electrode mount 57 W3T168875 O ring 58 W3T163795 Working electrode 59 W3T167...

Страница 67: ...on W3T322435 Cell body complete Pressurized version W3T159870 Diaphragm complete W3T159824 Electrode housing non pressurized W3T162579 Electrode unit W3T166210 Electrode mount Complete with electrode...

Страница 68: ...FMe 302 W3T256343 Housing cover DFMe 303 W2T807967 Plastic self tapping screw A2 305 W3T320085 Spare PCB DFMe board DES 306 W2T504397 Plastic self tapping screw d4x10 308 W3T263401 DFMe connection M12...

Страница 69: ...ed measuring and reference electrode W3T320081 Spare sensor cable DFMe pH W3T165076 Buffer solution pH 7 00 bottle 250 ml W3T165084 Buffer solution pH 4 65 bottle 250 ml W3T161181 Buffer solution pH 7...

Страница 70: ...1 m for total chlorine membrane sensor W3T164339 Spares kit incl lapping paper hose clip and O ring W3T365500 Membrane cap W3T171793 Electrolyte solution E TC for total chlorine TC3 CAN Part No Desig...

Страница 71: ...DEPOLOX 5 E flow cell Declarations and certificates 7 71 7 Declarations and certificates 7 1 Declaration of Conformity...

Страница 72: ...72 WT 050 810 040 DE IM 0519 Declarations and certificates DEPOLOX 5 E flow cell 7...

Страница 73: ...lippe Laplante Jean Philippe Laplante PRODUCTS CLASS C363106 ELECTRICAL MEASUREMENT AND TEST EQUIPMENT CLASS C363186 ELECTRICAL EQUIPMENT FOR MEASUREMENT USE Certified to US Standards Water management...

Страница 74: ...t for Measurement Control and Laboratory Use Part 1 General Requirements CONDITIONS OF ACCEPTABILITY 1 The input pressure for the water management system shall be externally limited to 3 bars 300kPa 2...

Страница 75: ...ation History Project Date Description 70138021 2017 07 14 CSA c us report update for alternate construction new models E02 D02 on a Water management system Models W3Ta E01 b W3Ta E02 with flow throug...

Страница 76: ...76 WT 050 810 040 DE IM 0519 Declarations and certificates DEPOLOX 5 E flow cell 7...

Страница 77: ...ral 11 Design 17 DFMe electronics module 19 Connecting sensors 44 Description 12 19 Function 19 Diaphragms Checking 51 Replacing 52 Disposal 9 Documentation 5 E Electrode cleaning sand 43 Electrode me...

Страница 78: ...n 20 Multi sensor Description 12 Function 18 Inserting 44 O Optional accessories 20 Sensor options 20 P pH combined measuring and reference electro de Connecting 44 Pool Management System 11 R Redox c...

Страница 79: ...POLOX 5 E 21 DFMe electronics module 22 24 Module SiDiSens LF conductivity 24 pH combined measuring and reference electrode 22 Redox combined measuring and reference electrode 23 Top hat rail installa...

Страница 80: ...80 WT 050 810 040 DE IM 0519 Index DEPOLOX 5 E flow cell 8...

Страница 81: ...u evoqua com Canada 1 905 944 2800 wtoe can evoqua com China 86 21 5118 3777 sales cn evoqua com France 33 1 41 15 92 20 wtfra evoqua com Germany 49 8221 9040 wtger evoqua com Singapore 65 6559 2600 s...

Страница 82: ...ess prior written consent of Evoqua Water Technologies GmbH All information in this document is considered reliable and corresponds to the generally applicable technical standards Evoqua assumes no re...

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