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41

 P

RODUCT

 W

ARRANTY

 I

NFORMATION

6. EXCLUSIONS — The following are not warranted under any circumstances:

• Replacement of parts due to normal wear and tear;
• Routine maintenance parts and services including but not limited to: maintenance requirements, engine and lower unit

oil changes, lubrication, valve and linkage adjustments and replacement of fuses, zinc anodes, thermostats, timing
belts, starter motor bushings, trim motor brushes, filters, propellers, propeller bushings and spark plugs;

• Damage caused by improper or lack of installation, maintenance, winterization and/or storage, failure to follow the pro-

cedures and recommendations in the Operator's Guide;

• Damage resulting from removal of parts, improper repairs, service, maintenance, or modification, or use of parts or

accessories not manufactured or approved by BMCA, which in its reasonable judgment, are either incompatible with
Product or adversely affect its operation, performance, or durability, or resulting from repairs done by a person that is
not an authorized Dealer;

• Damage caused by abuse, misuse, abnormal use, neglect, racing, improper operation or operation of the Product in a

manner inconsistent with the recommended operation described in the Operator's Guide;

• Damage resulting from external damage, accident, submersion, water ingestion, fire, theft, vandalism or any act of

God;

• Operation without proper fuel, oil or lubrication, or with fuels, oils or lubricants which are not suitable for use with the

Product (see the Operator's Guide);

• Damage resulting from rust or corrosion;
• Damage caused from cooling system blockage by foreign material;
• Damage resulting from sand or debris in the water pump;
• Cosmetic or paint changes due to exposure to the elements.

This warranty will be 

voided in its entirety and rendered null and void

 where:

• Product has been altered or modified in such a way so as to adversely affect its operation, performance or durability,

or change its intended use, horsepower or emission levels; or

• Product is or has been used for racing at any point, even by a prior owner.

7. LIMITATIONS OF LIABILITY

ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIFE OF THE
EXPRESS LIMITED WARRANTY.

ALL INCIDENTAL, CONSEQUENTIAL, DIRECT, INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED
FROM COVERAGE UNDER THIS WARRANTY INCLUDING, BUT NOT LIMITED TO:

 expense for gasoline, expense

for transporting Product to and from Dealer, removal of Product from a boat and reinstallation, mechanic’s travel time, in-
and-out of water charges, slip or dock fees, trailering or towing, storage, telephone, cell phone, fax or telegram charges,
rental of a like or replacement Product or boat during warranty services or down time, taxi, travel, lodging, loss of or dam-
age to personal property, inconvenience, cost of insurance coverage, loan payments, loss of time, loss of income, reve-
nue or profits, or loss of enjoyment or use of Product.

SOME STATES, PROVINCES, OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS, LIMITATIONS OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR OTHER EXCLUSIONS IDENTIFIED ABOVE. AS A RESULT,
THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE
OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE.

No distributor, Dealer or any other person is authorized to make any affirmation, representation or warranty regarding
Product other than those contained in this limited warranty and, if made, shall not be enforceable against BMCA. BMCA
reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty
conditions applicable to the Products sold while this warranty is in effect.

8. TRANSFER

If the ownership of Product is transferred during the warranty coverage period, this warranty shall also be transferred and
be valid for the remaining coverage period provided that the former or new owner promptly contacts BMCA or Dealer and
gives the name and address of the new owner.

9. CONSUMER ASSISTANCE

• In the event of a controversy or dispute in connection with this BMCA limited warranty, BMCA recommends that you

first try to resolve the issue at the dealership level by discussing the issue with Dealer’s service manager or owner;

• If further assistance is required, please contact the Bombardier Motor Corporation of America Customer Support Ser-

vices, 250 Sea Horse Drive, Waukegan, IL 60085, 1-847-689-7090.

BOMBARDIER MOTOR CORPORATION OF AMERICA 

LIMITED WARRANTY FOR 2004 

EVINRUDE

 OUTBOARD ENGINES 

SOLD OUTSIDE THE UNITED STATES AND CANADA

For a copy of the Limited Warranty, see your Bombardier Motor Corporation of America (“BMCA”) distributor/dealer au-
thorized to distribute 

Evinrude

 products in the country in which the sale occurs.

If further assistance is required, please contact Bombardier Motor Corporation of America Customer Support Services,
250 Sea Horse Drive, Waukegan, Illinois, 60085, or the affiliate of BMCA where the Product was registered for warranty.

* Engines sold in Canada are distributed and serviced by Bombardier Recreational Products Inc.
Limited Warranty Revision February 2004

Содержание e-tec 2005

Страница 1: ... WARNING Read this Operator Guide thoroughly It contains important safety information When operating your boat always have this Operator Guide onboard RL 40 HORSEPOWER 2005 ...

Страница 2: ...l Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA 2006 and Beyond Compliance European Union 2006 and Beyond Emissions Compliance California 3 Star Emissions Compliance Sealed Fuel System Low Friction Design No powerhead gears belts cams oil scraping rings or mechanical oil pump Full Length Insulated Lower Pans Quiet Signature Sound Air Intake Silencer Id...

Страница 3: ... and its sealed fuel system minimizes evaporative emissions Durability Quality and Reliability Your Evinrude E TEC outboard utilizes prov en extremely durable engine components such as pistons made from material de veloped by NASA which are two and a half times stronger than competitive pistons There are no belts pulleys powerhead gears cams oil scraping rings or mechanized oil pumps to cause prob...

Страница 4: ...s TABLE OF CONTENTS About This Guide 4 Important Safety Messages 5 USING YOUR EVINRUDE E TEC OUTBOARD Component Identification 10 Starting Stopping Shifting 12 Oil and Fuel 15 Operation 18 Routine Inspection Checklist 25 ...

Страница 5: ...mation 28 Maintenance Schedule 29 Storage 30 Troubleshooting 33 PRODUCT INFORMATION Installation 35 Accessories 37 Adjustments 38 Specifications 39 Product Warranty Information 40 California Emission Control Warranty 42 Readiness Test 48 ...

Страница 6: ... For additional information about boating safe ty and regulations call U S Coast Guard Boating Safety Hotline 1 800 368 5647 Outside North America please contact your Dealer or distributor for details about boating safety This Operator s Guide uses the following sig nal words identifying important safety mes sages IMPORTANT Identifies information that will help prevent damage to machinery and ap p...

Страница 7: ...floatation devices must be in good con dition and suitable for your type of boat Always comply with the regulations that apply to your boat Remember gasoline fumes are flamma ble and explosive Always adhere to the fueling procedure contained in this Op erator s Guide and those given to you by the fueling station Always verify fuel level before use and during the ride Ap ply the principle of 1 3 fu...

Страница 8: ... the response of each control Be familiar with all controls before applying the throttle above idle speed As the operator you are in con trol and responsible for safe operation The outboard must be correctly in stalled Failure to correctly install the outboard could result in serious injury death or property damage We strongly recommend that your Dealer install your outboard to ensure proper insta...

Страница 9: ...e model and serial numbers appear on a plate attached to the stern bracket or swivel brack et Record your outboard s Model Number _______________________ Serial Number ________________________ Purchase Date _______________________ Ignition Key Number ___________________ Stolen Outboards United States and Canada Report your outboard as stolen to Customer and Dealer Sup port Services 250 Seahorse Dr...

Страница 10: ...Bombardier Recreational Products ...

Страница 11: ...9 USING YOUR EVINRUDE E TEC OUTBOARD USING YOUR E TEC OUTBOARD ...

Страница 12: ...tem Description Item Description 1 Air Inlet Tilt Handle 5 Stop Button Emergency Stop Switch 2 Water Pump Indicator Flushing Port 6 Tilt Support 3 Engine Cover Latch 7 Clip and Lanyard Assembly 4 Anti Corrosion Anodes 8 Water Intake Screens 6 8 4 3 7 5 2 1 ...

Страница 13: ...ption 9 Fuel Filter 14 Steering Handle and Twist Grip Throttle 10 Spark Plugs 15 Air Silencer 11 Throttle Friction Screw 16 Oil Fill Cap 12 Shift Lever 17 Oil Tank 13 Starter Handle 18 EMM Engine Management Module Starboard 9 10 Port 15 18 16 13 17 14 12 11 ...

Страница 14: ...ER Contact with a rotating propeller is likely to result in serious injury or death Assure the engine and prop area is clear of people and objects before starting engine or operating boat Do not allow anyone near a propeller even when the engine is off Blades can be sharp and the propeller can continue to turn even after the engine is off Always shut off the engine when near people in the water WA...

Страница 15: ...on page 33 After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicator is not visible stop the engine Refer to Engine Overheating on page 21 WARNING Always shift to NEUTRAL before start ing the outboard to prevent sudden boat movement which can cause injury DO NOT advance the throttle befo...

Страница 16: ...e is at idle speed and the boat has slowed Speed Control With the outboard running twist throttle grip Clockwise to decrease speed or Counterclockwise to increase speed 1 Decrease speed 2 Increase speed FUEL SYSTEM PRIMING FUEL ECONOMY The economy throttle position can save fuel depending on boat load and hull design When boat reaches top speed throttle back from FULL SPEED You will save fuel with...

Страница 17: ...NG THE OILING SYSTEM Your outboard is designed to run in get home mode in the event your oil tank runs low You will have approximately five hours of normal operation before running out of oil when using TC W3RL oil If you are using Evinrude Johnson XD100 oil you have ap proximately ten hours of normal operation re maining Refill the onboard oil tank as soon as possible Refer to Priming the Oiling ...

Страница 18: ...Evinrude Johnson XD100 DO NOT use any other oil unless in an emer gency If Evinrude Johnson XD100 is tempo rarily unavailable a one time only use of an oil that meets NMMA TC W3RL certification standards is allowed If you discontinue using Evinrude Johnson XD100 you MUST first re turn to your Dealer to have the EMM repro grammed back to the original factory setting IMPORTANT Failure to follow oil ...

Страница 19: ...ution hoses in the boat must deliver fuel at the rate of flow need ed by the outboard Minimum inside diameter of fuel hoses must be 3 8 in 9 mm Fuel systems with built in tanks particularly those that include antisiphon valves and filter primer units may have restrictions not allow ing the engine fuel pump to deliver sufficient fuel under all conditions This can result in a loss of performance If ...

Страница 20: ... Support on page 20 Turn the angle adjusting rod handle up Push in against spring so retainer will re lease then slide rod assembly all the way out Insert rod in desired position Make sure rod passes through both stern brackets Push in against spring and turn rod handle down Make sure the retainer dropped into lock position WARNING Boat stability and steering torque can vary due to changing water ...

Страница 21: ...ition 1 RUN position Grasp tilt grip on engine cover and raise out board slightly 1 Tilt grip Tilt support will automatically disengage Slowly lower outboard to its normal operating position WARNING While outboard is tilted leave tilt lever in the TILT position When the tilt run lever is in the RUN position tilt support can release unexpectedly and allow outboard to drop creating a risk of serious...

Страница 22: ...teering handle Use of the emergency stop feature is highly recommended on all boats Connect the clip to the emergency stop switch Snap the lanyard to a secure place on the operator s clothing or life vest not where it might tear away instead of activating the stop switch Disconnecting the clip and lanyard will stop the engine and prevent the boat from becoming a runaway if the driver moves beyond ...

Страница 23: ... lanyard for cuts breaks or wear Replace worn or damaged parts Keep the lanyard free from obstructions and entanglements At each outing test the system s operation With the engine running remove the clip from the switch by pulling the lanyard If the engine does not stop running see your Dealer To RESET the system The engine must be shut off and the cooling temperature restored IF the S A F E mode ...

Страница 24: ... from a reliable local source Reduce your speed and keep a sharp look out The outboard s shock absorption system does not work while operating in reverse If you back into an object either in the water or while trailering your boat and outboard can be seriously damaged If you hit any object STOP immediately and examine the out board for loosening of attaching hardware INSPECT for damage to swivel a...

Страница 25: ...er than 2 3 their original size See your Dealer for re placements Galvanic corrosion destroys underwater met al parts and can occur in fresh or salt water however salt brackish and polluted waters will accelerate corrosion Metal based antifouling paint on the boat or outboard and the use of improperly installed shore power in the area of your moored boat will also accelerate corrosion IMPORTANT NE...

Страница 26: ...board vertically Water remaining in the gearcase cooling sys tem or other components can freeze causing serious engine damage IMPORTANT If your outboard s gearcase is equipped with an integral speedometer pick up all water must be cleared from the hose to prevent gearcase damage Refer to Storage on page 30 SHALLOW WATER IMPORTANT Gearcase damage can occur if the gearcase is allowed to drag on the ...

Страница 27: ...g system is operational water intake screens and water pump indicator Confirm this Operator s Guide is onboard and readily accessible Check condition of anti corrosion anodes annually or every 100 hours Check for debris on propeller Clean and wax upper and lower engine covers annually or every 100 hours In salt water applications check lubrication points and corrosion protection Use Evinrude anti ...

Страница 28: ...26 Using Your E TEC Outboard Bombardier Recreational Products ...

Страница 29: ...27 MAINTENANCE ...

Страница 30: ...ed to maintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or al low emissions levels to exceed their predeter mined factory specifications Tampering with the fuel system to change horsepower or modify emission levels beyond factory settings or specifications wi...

Страница 31: ...g an Evinrude E TEC outboard for commercial or other heavy use that you check these items more frequently annual checks are recommended Electrical and ignition wires inspect for wear or chafing Engine to transom mounting hardware re torque 40 ft lbs Fasteners inspect any loosened components Fuel and oil system components inspect and repair leaks 2 2 Emission related component Fuel filter replace G...

Страница 32: ...mended vertical position be sure the cooling system is drained com pletely Never place the gearcase higher than the powerhead Any water remaining in the exhaust passages can run into the cylinders and cause serious damage SHORT TERM BETWEEN USES If you must tilt the outboard to remove it from the water lower it and allow the cooling sys tem to drain completely as soon as you clear the launch area ...

Страница 33: ...make sure the water intake screens are com pletely submerged Do not start the outboard again after winterization is completed Prepare your outboard for the off season by closely following these steps 1 Remove the propeller if winterizing on a trailer Throttle must be in NEUTRAL 2 Following bottle directions add 2 4 fuel conditioner to fuel tank and fill it with fuel 3 Attach garden hose to flushin...

Страница 34: ...loss finish will show polish marks when viewed closely in certain light condi tions This glossing is NORMAL Periodically wash the entire boat and out board with soapy water and apply a coat of automotive wax Leave the engine cover in place when washing the outboard IMPORTANT When trailering your outboard DO NOT cover the engine with canvas it will dull the finish of the outboard s engine covers Su...

Страница 35: ...oned burned or wet Fuse blown Engine will not idle properly Debris on propeller Spark plugs damaged or incorrect Refer to Specifications on page 39 Fuel system contaminated with water or dirt Engine loses power Spark plugs damaged or incorrect Refer to Specifications on page 39 Fuel filter obstructed Fuel system contaminated with water or dirt Water intakes obstructed and cooling system not operat...

Страница 36: ...PRODUCT INFORMATION ...

Страница 37: ...wer than 2 in 51 mm below it If the resulting position of the antiventilation plate is above or below the 0 to 2 in 0 to 51 mm range the outboard shaft length must be changed or the boat s transom must be mod ified Vent Line Clamp In compliance with Federal regulations this outboard was shipped with a vent line clamp installed This clamp must be removed prior to attempting to prime the fuel system...

Страница 38: ...aulk on and around bolts between stern brackets and transom to keep water out of the drilled holes Retighten clamp screws Install the large washers and two of the locknuts on the bot tom bolts Install the small washers and the other two locknuts on the top bolts Tighten all nuts securely 1 Clamp screws 2 Small washers 3 Large washers After 30 minutes of operation retighten clamp screws by hand DO ...

Страница 39: ... shaft splines Wedge a block of wood between the propeller blade and the anti ventilation plate Install propeller nut and tighten to a torque of 120 144 in lbs 13 6 16 3 N m Install keeper on propeller nut align keeper slots and cotter pin hole Install new cotter pin and bend ends to se cure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn freely Repair If you...

Страница 40: ...ightly to the right If the boat pulled to the left move the rear of the trim tab slightly to the left Tighten the trim tab screw to a torque of 35 40 ft lbs 47 54 N m Test the boat and if need ed repeat the procedure until steering effort is as equal as possible High motor installations The trim tab might be above the water when the outboard is trimmed out Steering effort might increase Steering e...

Страница 41: ...AE J1930 2 ECM Engine Control Module Evinrude E TEC Fuel Requirements 2 87 Pump Posted AKI 90 RON Refer to Oil and Fuel on page 15 Oil Lubricant Capacity TC W3RL NMMA certified oil or Evinrude Johnson XD100 oil Refer to Oil and Fuel on page 15 2 0 qt 1 9 l Spark Plug 2 Refer to ECI Label Fuses Refer to Fuse on page 24 Fuel Filter In line Replaceable Gearcase Lubricant Capacity Evinrude Ultra HPF 2...

Страница 42: ...r Only the original purchaser and any subsequent owners who reside in the United States and Canada and have pur chased Product from a U S or Canadian Dealer are eligible for warranty registration and warranty coverage hereunder Such limitations are necessary in order to allow BMCA to protect the safety of its products its consumers and the general public As outlined in the Operator s Guide timely ...

Страница 43: ... Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or telegram charges rental of a like or replacement Product or boat during warranty services or down time taxi travel lodging loss of or dam age to personal property inconvenience cost of insurance coverage loan payment...

Страница 44: ...hese engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission stan dards Engines meeting these standards have 20 lower emissions than One Star Low Emission en g...

Страница 45: ...ia to a California resident or subsequently warranty registered to a California resident The BMCA U S and Canada limited warranty conditions for Evinrude outboards are still applicable to these models with the necessary modifications Select emission control parts of your Evinrude E TEC outboard are warranted from the date of purchase by the first retail consumer or the date the product is first pu...

Страница 46: ...imited warranty become the property of BMCA Maintenance receipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the outboard owner you are responsible for the performance of the required maintenance listed in your Operator s Guide BMCA recommends that you retain all receipts covering maintenance on your out board but BMCA cannot deny...

Страница 47: ... contact you if correction to your outboard be comes necessary Outside the U S and Canada this card should be sent to the Bombardier Recreational Products division where the outboard was registered Please contact your Dealer or Distributor Change of address Change of ownership Model number Serial Number Old address Previous owner Last name First name M I Address City State Zip code Country Phone n...

Страница 48: ...46 Product Information Bombardier Motor Corporation of America ...

Страница 49: ...ddress Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all of which I understand and agree to be bound with I am also satisfied with the predelivery set up and inspection of my Evinrude Johnson outboard I have also received a copy of the Operator s Guide Si...

Страница 50: ...n this Guide and take a boating safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and outboard 7 Do you know your local marine traffic laws 8 Do you understand that human error can be caused by carelessness fatigue overload preoccupation unfamiliarity of operator with the product drugs and alcohol just to name a few WARNING I...

Страница 51: ... for service For repairs covered under warranty you must take your Evinrude E TEC outboard to an au thorized dealer Bombardier Motor Corporation of America approved dealers and distribu tors have received the necessary training to properly service your outboard Contact Bombardier Motor Corporation of America for an authorized Evinrude E TEC dealer near you Can I order replacement parts and accesso...

Страница 52: ... 215638 ...

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