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Table of contents

ELDRO-EdEx-Montageanleitung-607338-EN.docx

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Table of contents

General........................................................................................................ 6

1.1

Information about this assembly manual ......................................................................... 6

1.2

Manufacturer........................................................................................................................ 6

1.3

Validity .................................................................................................................................. 7

1.4

Further applicable documents ........................................................................................... 7

1.5

Formal information about this assembly manual ............................................................ 7

1.6

Format conventions ............................................................................................................ 8

1.7

Structure of warning notices ............................................................................................. 9

1.8

Terms and abbreviations .................................................................................................... 10

Safety .......................................................................................................... 12

2.1

General ................................................................................................................................. 12

2.1.1

For use in potentially explosive areas ................................................................................... 13

2.2

Intended use ........................................................................................................................ 14

2.3

Unintended use ................................................................................................................... 16

2.4

Staff qualifications .............................................................................................................. 16

2.4.1

Qualified personnel ............................................................................................................... 17

2.4.2

Qualified electrician ............................................................................................................... 17

2.4.3

Maintenance staff .................................................................................................................. 18

2.4.4

Authorised personnel ............................................................................................................ 18

2.4.5

Qualified person .................................................................................................................... 18

2.4.6

Responsible staff ................................................................................................................... 19

2.5

Personal protective equipment.......................................................................................... 19

2.6

Electrical equipment ........................................................................................................... 20

2.7

Process media ..................................................................................................................... 21

2.8

Modifications ....................................................................................................................... 21

2.9

Spare and wear parts .......................................................................................................... 21

Technical data ............................................................................................ 22

3.1

Thruster identification ........................................................................................................ 22

3.2

Explosion protection identification ................................................................................... 23

3.2.1

EdEx identification ................................................................................................................. 23

3.3

Specifications on the type plate ........................................................................................ 24

3.4

Specifications on the test plate ......................................................................................... 25

3.5

Characteristics .................................................................................................................... 26

3.5.1

Short lift thrusters .................................................................................................................. 26

3.5.2

Long lift thrusters ................................................................................................................... 28

3.5.3

Setting times.......................................................................................................................... 30

Содержание ELDRO EdEx 125/160

Страница 1: ...eral designation Electro hydraulic lifting thruster ELDRO EdEx Type designation Series EdEx 32 to EdEx 320 three phase version Explosion proof design Date 03 2020 EMG Automation GmbH Industriestr 1 D 57482 Wenden Germany ...

Страница 2: ......

Страница 3: ...intended use 16 2 4 Staff qualifications 16 2 4 1 Qualified personnel 17 2 4 2 Qualified electrician 17 2 4 3 Maintenance staff 18 2 4 4 Authorised personnel 18 2 4 5 Qualified person 18 2 4 6 Responsible staff 19 2 5 Personal protective equipment 19 2 6 Electrical equipment 20 2 7 Process media 21 2 8 Modifications 21 2 9 Spare and wear parts 21 3 Technical data 22 3 1 Thruster identification 22 ...

Страница 4: ... 3 Electrical and mechanical additional equipment 38 4 3 1 Lift lowering or throttle valve H S D 38 4 3 2 Brake spring C spring 38 4 3 3 Regulating spring R spring 38 4 4 Function sequence 39 5 Transport and storage 40 5 1 Transport 40 5 1 1 Transport sketch 41 5 2 Storage 42 6 Assembly and installation 43 6 1 Assembly 43 6 1 1 Permissible installation positions 45 6 1 2 Installing the EdEx thrust...

Страница 5: ...Maintenance tasks 62 9 2 1 Operating fluid 63 9 2 2 Intervals for renewing the operating fluid 64 9 2 3 Checking the operating fluid 64 9 2 4 Seals 65 9 2 5 Changing the operating fluid 66 9 3 Maintenance schedule 67 9 3 1 Classification 68 10 Disassembly 69 10 1 Safety instructions 69 10 2 Disconnecting the electrical connections 70 10 3 Removal 70 11 Disposal 72 11 1 Disposal consideration 72 12...

Страница 6: ... to as EdEx thruster This assembly manual is part of the EdEx thruster and must be kept in its immediate vicinity and accessible to staff at all times The staff must have read this assembly manual carefully and understood it before starting any work Version Description Date Author V1 0 First draft of the test version for DEKRA EXAM GmbH 21 10 2019 CE Design V1 1 First draft 27 03 2020 CE Design V1...

Страница 7: ...utomation GmbH cannot be held responsible for any inaccuracies or incorrect specifications in this manual which are caused by content and technical changes after delivering this EdEx thruster as there is no obligation to update this manual continually 1 4 Further applicable documents All documents listed in the appendix further applicable documents to this assembly manual must be observed 1 5 Form...

Страница 8: ...hapter This signal word indicates an immediate threat of danger If this danger is not avoided this will result in death or serious injuries This signal word indicates a possible danger If this danger is not avoided this may result in death or serious injuries This signal word indicates a possibly dangerous situation If this dangerous situation is not avoided this may result in minor or moderate in...

Страница 9: ...for avoidance prohibited actions Hazard signs The hazard sign indicates warning information that alerts you of personal injury hazards Source of danger The source of the danger indicates the cause of the hazard Possible consequences of non compliance The possible consequences when failing to observe the warning information are bruises burns or other serious injuries Measures prohibited actions Mea...

Страница 10: ...rd EPL Equipment Protection Level Highest value for additional load Total of the forces that apply to the lifting rod head and that affect the lifting movement and setting time e g friction and mass of the connection elements Lifting valve H Valve to reduce the lifting speed Throttle valve D Valves to reduce the lifting and lowering speeds Lifting time Time from switching the motor on until the to...

Страница 11: ...abbreviations 1 8 ELDRO EdEx Montageanleitung 607338 EN docx 11 75 Table 2 Terms and abbreviations Term abbreviation Meaning Lowering time Time from switching the motor off until the bottom piston limit position is reached ...

Страница 12: ...s must not act on the lifting rod Keep the terminal box clean and close it tightly Ensure that the seals are correctly seated and undamaged Check the tightness and correct installation of the cable entry The intervals for renewing the operating fluid must be observed The brake must not have its own spring or weight load if the EdEx thruster has an integrated brake spring type plate designation C I...

Страница 13: ...y electrical connection repair or opening the housing it must be ensured that no explosive atmosphere is present no electrical voltage is present inadvertent switching on is not possible Dust deposits on EdEx thrusters must be avoided so no dangerous temperature increase arises on the surface Clean non conductive parts e g plastic using only a damp cloth Ensure that all technical and organisationa...

Страница 14: ...s must not exceed the total coating thickness for IIA B by more than 2 mm and for IIC by more than 0 2 mm The use of contrasting colours makes it easier to detect dust deposits When coating care must be taken to ensure chemical resistance to the ambient conditions 2 2 Intended use The EdEx thruster is partly completed machinery and must be connected to other parts to form a complete machine The sa...

Страница 15: ...e areas Gases G in zones 1 and 2 Dust D in zones 21 and 22 Mining M Table 3 Use in zones in potentially explosive areas Thruster category Thruster protection level EPL Zone 0 20 1 21 2 22 1 G D Ga Da X X X 2 G D Gb Db X X 3 G D Gc Dc X Intended use also includes adhering to the assembly operating and maintenance procedures described in this assembly manual The technical data and the specifications...

Страница 16: ...ifications Authorised and qualified staff must be deployed for intended use of the EdEx thrusters The scope of responsibility authority and supervision of personnel must be precisely stipulated by the operating company Qualified staff are people who due to their training experience and instruction as well as their knowledge of applicable standards regulations accident prevention regulations and op...

Страница 17: ... disposing of the EdEx thrusters Knowledge and experience of the electrical mechanical and hydraulic equipment on the components of the EdEx thrusters Functionality of the EdEx thrusters Retrofitting and professional adjustment of EdEx thrusters Hazards on the system and suitable safety measures Expert knowledge of explosion protection 2 4 2 Qualified electrician Electrical specialists include ele...

Страница 18: ...s Retrofitting and professional adjustment of EdEx thrusters 2 4 4 Authorised personnel Authorised personnel are persons usually maintenance personnel who have received additional training from the manufacturer EMG Automation GmbH in handling the EdEx thrusters This allows you to carry out additional and complex repairs The description of these activities is not included in the scope of this instr...

Страница 19: ...ntenance staff Transport x Assembly x Electrical installation x Starting up x Shutting down x Fault rectification x x x Electrical fault rectification x x Maintenance x x Repairs x x Electrical repairs x x Dismantling x Storage x Disposal x x Contact EMG Automation GmbH if the required staff responsibilities are unclear 2 5 Personal protective equipment The operating company must prescribe persona...

Страница 20: ...ation If there are power supply faults the system must be switched off immediately Before any work on electrical components switch the mains disconnection thruster off and secure it to prevent it being switched on again It is essential to observe the inspection and maintenance intervals specified by the manufacturer for electrical components All touchable conductive parts of the system are connect...

Страница 21: ... followed Contact with eyes or the skin should be avoided Avoid inhaling vapours or mist Soak up any spilled or leaking process media immediately with a binding agent and dispose of it properly Keep containers with flammable substances and compressed liquefied gases away from sources of heat 2 8 Modifications Changes additions and modifications to EdEx components that could impair safety or functi...

Страница 22: ...al data 3 1 Thruster identification Figure 1 Thruster identification 1 EdEx type 2 Brake reset spring 3 Regulating spring R spring 4 H Lifting valve S Lowering valve D Throttle valve 5 Identification of installation position 6 Corrosion protection class 7 Sensors limit switches 8 Adaptors special series ...

Страница 23: ...ition protection type for non electrical thrusters Liquid encapsulation 5 Ignition protection type for electrical equipment Pressure proof encapsulation 6 Explosion protection group 7 Temperature class 8 EPL mark thruster protection level 3 2 1 EdEx identification Table 5 EdEx identification Underground mining I M2 k Ex db I Mb Ex db eb I Above ground Gas II 2G k Ex db IIC T4 T5 Gb IIB Ex db eb II...

Страница 24: ...al number date of manufacture 9 Explosion protection identification 2 Actuating force in N 10 Lifting path in mm 3 Operating mode S switching h with duty cycle in 11 Reset force in N 4 Voltage 12 ISO class 5 Power consumption in kW 13 Current consumption in A 6 Frequency in Hz 14 Weight 7 Temperature range 15 Protection category IP 8 Thruster type 16 Operating fluid ...

Страница 25: ...ELDRO EdEx Montageanleitung 607338 EN docx 25 75 3 4 Specifications on the test plate Figure 4 Test plate 1 EU type examination certificate 2 IECEx certificate number 3 Thruster type 4 Explosion protection identification 5 Serial number date of manufacture ...

Страница 26: ...ent at 400 V AC 3 ph2 3 A 0 30 0 38 0 48 0 48 0 52 0 52 0 52 0 63 0 63 Fill quantity l 2 4 2 4 3 9 3 9 3 9 3 9 3 9 3 9 3 9 Weight kg 32 0 32 0 45 0 45 0 45 0 45 0 45 0 20 6 20 6 Table 7 Characteristics short lift thrusters EdEx 200 60 EdEx 320 100 EdEx type EdEx 200 60 250 60 320 100 Nominal actuating force N 2 000 2 500 3 200 Nominal lift mm 60 60 100 Power consumption2 3 W 320 360 550 Current at...

Страница 27: ...1 080 570 Table 9 C spring characteristics short lift thrusters EdEx 125 60 EdEx 200 60 EdEx type EdEx 125 60 125 60 125 75 150 60 150 60 150 60 150 75 200 60 200 60 C spring C80 C125 C45 C80 C125 C45 C70 Brake reset force1 min N 740 1 200 460 740 1 200 460 650 Brake reset force1 max N 1 080 1 650 570 1 080 1 650 570 910 Table 10 C spring characteristics short lift thrusters EdEx 200 60 EdEx 320 1...

Страница 28: ...al actuating force N 800 1 250 1 500 2 000 2 500 3 200 Nominal lift mm 100 160 160 160 160 120 Power consumption2 3 W 210 250 300 310 350 310 Current at 400 V AC 3 ph2 3 A 0 48 0 52 0 57 0 64 0 66 0 64 Fill quantity l 6 0 6 0 6 0 11 1 11 1 11 1 Weight kg 54 0 54 0 54 0 80 0 80 0 80 0 1 Values for thrusters with integrated brake reset spring 2 Values at operating temperature with switch on processe...

Страница 29: ...350 610 260 350 610 Brake reset force1 max N 520 1 000 520 1 000 1 520 520 1 000 1 520 Table 13 C spring characteristics long lift thrusters EdEx 200 160 EdEx 250 160 EdEx type EdEx 200 160 200 160 200 160 200 160 250 160 250 160 250 160 250 160 C spring C45 C70 C130 C200 C45 C70 C130 C200 Brake reset force1 min N 260 270 620 890 260 270 620 890 Brake reset force1 max N 520 900 1 600 2 500 520 900...

Страница 30: ...s max in s EdEx 32 50 0 45 For data refer to delivery documents consult with EMG Automation GmbH if necessary EdEx 50 50 0 36 EdEx 80 60 0 48 EdEx 80 75 0 62 EdEx 125 60 0 36 EdEx 125 75 0 49 EdEx 150 60 0 34 EdEx 150 75 0 44 EdEx 200 60 0 40 EdEx 250 60 0 35 EdEx 320 100 0 60 EdEx 80 160 0 90 For data refer to delivery documents consult with EMG Automation GmbH if necessary EdEx 125 160 0 70 EdEx...

Страница 31: ...25 21 5 16 17 26 161 12 20 21 143 40 90 200 EdEx 80 60 EdEx 125 60 EdEx 150 60 514 60 30 27 5 18 21 35 161 16 20 28 153 40 90 230 EdEx 80 160 EdEx 125 160 EdEx 150 160 630 160 32 27 5 18 21 35 161 16 20 28 153 40 90 230 EdEx 200 60 EdEx 250 60 620 60 34 35 5 24 25 35 161 20 20 30 161 40 90 275 EdEx 200 160 EdEx 250 160 720 160 34 35 5 24 25 35 161 20 20 30 161 40 90 275 EdEx 320 60 EdEx 320 120 72...

Страница 32: ...T X EdEx 80 60 EdEx 125 60 EdEx 150 60 514 60 30 27 5 18 21 35 168 16 20 28 190 40 90 230 EdEx 80 160 EdEx 125 160 EdEx 150 160 630 160 32 27 5 18 21 35 168 16 20 28 190 40 90 230 EdEx 200 60 EdEx 250 60 620 60 34 35 5 24 25 35 168 20 20 30 198 40 90 275 EdEx 200 160 EdEx 250 160 720 160 34 35 5 24 25 35 168 20 20 30 198 40 90 275 EdEx 320 60 EdEx 320 120 720 160 34 35 5 24 25 35 168 20 20 30 198 ...

Страница 33: ...ency tolerance permissible 2 3 8 Operating fluid The operating fluid used depends on the ambient temperatures at the place of installation Table 19 Operating behaviour depending on the ambient temperature Temperature range Operating fluid Remark 10 C to 40 C Hydrotherm 46 M Water glycol base 40 C to 40 C Xiameter PMX 200 Silicone Fluid 10 cst for low temperature oil 25 C to 40 C Pentosin CHF 11S S...

Страница 34: ...hone object was 1 m 3 10 Operating conditions 3 10 1 Ambient temperature Explosion proof EdEx thrusters are limited to the following ambient temperatures depending on the hydraulic medium Table 20 Ambient temperatures for EdEx thrusters Temperature range Usable EdEx thrusters 10 C to 40 C Special application 40 C to 40 C Low temperature 25 C to 40 C Standard 10 C to 60 C High temperature 3 10 2 Ai...

Страница 35: ... manufactured in different type groups Due to common characteristics the EdEx thrusters can be summarised in the following type groups Table 21 Classification of EdEx thrusters type groups Type group Type 1 EdEx 32 50 EdEx 50 50 2 EdEx 80 60 EdEx 125 60 EdEx 150 60 3 EdEx 80 160 EdEx 125 160 EdEx 150 160 4 EdEx 200 60 EdEx 250 60 5 EdEx 200 160 EdEx 250 160 6 EdEx 320 100 ...

Страница 36: ... in the special version a closed hydraulic system and the work cylinder with piston and lifting rod The hydraulic system s operating fluid is used to generate the force Figure 7 Design of EdEx thruster 1 Lifting rod head 8 Oil filling opening 2 Lifting rod 9 Lift lowering valve adjustment 3 Brake spring C spring 10 Hydraulic cylinder 4 Piston 11 Hydraulic pump 5 Motor shaft seal 12 Junction box 6 ...

Страница 37: ...65 DIN VDE 0470 IEC 529 Supply line connection Screw terminal Protective conductor connection inside Screw terminal HV thruster M5 Protective conductor connection outside M5 All EdEx thrusters have a single voltage Only the EdEx HV thrusters have a double voltage of 660 V 1140 V and are wired in star connection in the factory prior to delivery If required the user can reconnect the bridges Assembl...

Страница 38: ... approx 0 4 to 1 0 seconds and for long lift thrusters of approx 0 7 to 2 0 seconds The desired lifting lowering time is set from the outside of the thruster in an upright position 4 3 2 Brake spring C spring Built in C spring to generate the braking force The specified braking force of the C spring is generated at 0 Maximum of the nominal lift reached Technical data chapter 4 3 3 Regulating sprin...

Страница 39: ...ser of the EdEx thruster is therefore always the difference between the generated hydraulic force and any external or internal counterforce The lifting and lowering times depend on both the load and the viscosity of the hydraulic medium which is in turn affected by the ambient and operating temperatures In the versions with lifting lowering or throttle valves the setting resetting speed of the lif...

Страница 40: ...ot damage the fastening eyes and the lifting rod when setting down The lifting rod must be protected in a suitable way The EdEx thrusters are packed so that transport damage will not occur under normal transport conditions The packaging requires corresponding labels The delivery must be checked for transport damage and completeness immediately upon receipt If there is clearly visible transport dam...

Страница 41: ...ransport 5 1 ELDRO EdEx Montageanleitung 607338 EN docx 41 75 5 1 1 Transport sketch Attach a suitable load carrying thruster to the attachment point to transport using lifting gear Figure 8 Attachment point 1 Attachment point ...

Страница 42: ...e basically suitable for installation outdoors we recommend taking protective measures against the effects of weather while storing The storage temperature must not be lower than 20 C or higher than 40 C NOTICE If stored for an extended period the regulations for storage conditions and storage periods for rubber materials and moulded items must be observed with regard to sealing Even when installe...

Страница 43: ...strial mechanics electricians with many years of experience Assembly and connection of the EdEx thrusters must be carried out by persons with expert knowledge of explosion protection Only the intended connections may be used WARNING Cylinder movements Risk of crushing between surrounding hindrances and the cylinder or connected components When assembling ensure sufficient free space to prevent cru...

Страница 44: ... contaminated e g by paint as a result of painting the entire system A failure to observe this will destroy the lifting rod NOTICE The fastening bolts on the foot hole and the lifting rod must be secured reliably to prevent them slipping out e g using cotter pins NOTICE The EdEx thruster must not be subjected to any loads at an angle to its working direction If installed upright there must be no a...

Страница 45: ...ecks must be carried out before the EdEx thruster is installed The EdEx thruster must not exhibit any damage or other conspicuous changes if necessary also check for damage to the packaging The IP protection class of the EdEx thruster must correspond with the operating and environmental conditions The zones are defined by the operating company Check whether the thruster category corresponds to the...

Страница 46: ...mensions section When selecting or measuring the bolts by the operating company the required pivoting ability of the EdEx thruster must be observed The EdEx thruster is installed in the following steps Use lifting gear to move the EdEx thruster to the installation location Grease the bolt slightly in order to prevent it rusting tight Insert the bolt into the foot hole Insert the bolt into the thru...

Страница 47: ...ted before all other cables Electrical power may only be supplied once the earthing conductor is connected Standard requirements must be observed when connecting the EdEx thruster Before connecting check whether the mains voltage and the mains frequency correspond to the specifications on the type plate When selecting the connection cable temperature resistance an excess temperature of 40 K to the...

Страница 48: ...using of the EdEx thruster can be designed as follows external earth terminal cross section greater than 4 mm2 secured metallic contact with construction points which are connected to the equipotential bonding The external ground terminal on the housing must be connected with low resistance to the equipotential bonding of the potentially explosive area No potential equalisation currents may flow b...

Страница 49: ... 607338 EN docx 49 75 6 2 1 Junction box and terminal diagram EdEx thrusters Terminal diagram Figure 9 Terminal diagram EdEx thruster 3 pin 1 Connection L1 3 Connection L3 2 Connection L2 4 Protective conductor terminal red The torque for tightening the threaded connection is 0 8 Nm ...

Страница 50: ...rminal diagram Figure 10 Terminal diagram EdEx HV thrusters 6 pin A Jumper 5 6 1 Connection L1 B Jumper 4 5 2 Connection L2 C Earthing conductor terminal 3 Connection L3 D Jumper 1 6 Delta connection E Jumper 2 5 Star connection condition as delivered F Jumper 3 4 The torque for tightening the threaded connection is 0 8 Nm ...

Страница 51: ...ction with monitoring equipment This can only be achieved by measuring the earthing conductor sufficiently installing it properly and ensuring that it is intact 6 2 3 Power supply connection NOTICE Before connecting check whether the mains voltage and the mains frequency correspond to the specifications on the type plate Always keep the junction box clean Check that the sealing elements on the jun...

Страница 52: ...midity at the installation location must also be considered The length of the connecting cable must not be less than 3 m to prevent gas from passing through the cable During connection and integration in the system please note that compensating currents stray currents could flow e g as return currents If system parts that can carry compensating currents are separated connected or bridged a potenti...

Страница 53: ...perature must be taken into account The EdEx thruster is delivered with the cable entries d e t separately certified for the application Table 22 The respective entry thread is marked on the EdEx thruster Table 22 Cable entry cable diameter Cable entry thread Unarmoured cable Armoured cable Cable diameter mm Cable diameter mm Sheath diameter mm M20 x 1 5 6 5 14 0 12 5 20 9 6 5 13 9 M25 x 1 5 11 1 ...

Страница 54: ...in a specific range The type designation specifies whether an EdEx thruster is equipped with valves see type plate Type designation and type key section Examples for the version with valves Lowering valve S EdEx 50 6 S Lifting valve H EdEx 80 6 H Throttle valve D EdEx 121 6 D 6 3 1 Installation location of the regulating screw Figure 11 Regulating screw lifting lowering throttle valve 1 Screw plug...

Страница 55: ...essible after removing the outer screw plug An Allen key 8 mm is required as a tool The setting times are listed in tabular form in the technical data Technical Data chapter Setting times section The setting range is 0 to 6 revolutions 0 CLOSED max delay The factory setting is 3 revolutions starting from the zero position Unscrew screw plug Turn the regulating screw to set the required set or rese...

Страница 56: ...sed staff who have received corresponding training and safety briefings If there are power supply faults switch the EdEx thruster off immediately WARNING EdEx thrusters can reach housing surface temperatures of up to 100 C in continuous mode S1 or in very high switching mode S3 Risk of burns on the housing surface Avoid touching the housing surface during operation Wear safety gloves WARNING Compo...

Страница 57: ...ts before commissioning Before applying voltage to the EdEx thruster it is necessary to perform the following parameter checks tests Operating conditions Order parameters Technical parameters 7 2 1 Operating conditions The EdEx thruster is assembled and connected according to regulations Assembly and installation chapter The permissible voltage and frequency tolerances are adhered to Technical dat...

Страница 58: ... conditions certificates tests to be carried out 7 2 3 Technical parameters Check the screw connections of the connection protective conductor and equipotential bonding terminals for tightness Check the screw connections of the housing cover for tightness Check the torque of the cable entry Check the tightness between cable and cable gland seal Check whether the EdEx thruster is ready for operatio...

Страница 59: ...tact Clean corroded contacts Motor not running Rotor is blocked in the stator within the bearing or close to the running wheel pump Replace the thruster and send to the manufacturer for repair Thruster loaded too heavily Too great an external load in addition to the brake and reset spring Adjust load to the EdEx thruster Lack of operating fluid Top up the operating fluid Lifting rod jammed from th...

Страница 60: ...n the end shield or operating fluid in the junction box Replace the EdEx thruster and send to the manufacturer for repair Rattling metallic noise Ball bearing damaged Replace the EdEx thruster and send to the manufacturer for repair Motor protection switch or fuse elements tripped Short circuited coil phase leakage or short circuit Check the motor s resistors and insulation replace the EdEx thrust...

Страница 61: ...ised body The EdEx thruster and the connections may only be opened if no explosive atmosphere is present Maintenance work on the EdEx thruster may only be carried out if no explosive atmosphere is present Maintenance work on the EdEx thruster may only be carried out if the operating company has issued approval for the work Only use original spare parts from the manufacturer The original spare part...

Страница 62: ...g hydraulic oil Risk of injury e g face and eyes due to spraying hydraulic oil The EdEx thruster must be secured to prevent a restart before opening Only turn the filling screw slowly Only specialists are permitted to unscrew and remove the filling screw WARNING Pre tensioned reset spring Risk of injury when opening the EdEx thruster due to the pre tensioned reset spring Never attempt to open the ...

Страница 63: ...id that depends on the usage conditions and the required version The type of operating fluid that the thruster was filled with is specified on the type plate EdEx thrusters must be operated exclusively with the hydraulic medium specified on the type plate NOTICE Observe the safety data sheet issued by the oil manufacturer The type of operating fluid already in the thruster must always be used to t...

Страница 64: ...erating fluid Risk of burns due to hot oil plumes upon opening the filling screw when at operational temperature The operating fluid may only be checked topped up or drained when switched off and cool The EdEx thruster may only opened at a maximum temperature of 40 C NOTICE If not filled sufficiently the thruster does not develop the full lifting force If overfilled the thruster s internal pressur...

Страница 65: ... the operating fluid Fill the EdEx thruster with operating fluid up to the filling nozzle bottom edge Perform several lifting movements while doing so in order to prevent air entering the system Check the fill level again and top up if required Close the filling screw and if present the overflow screw tight tightening torque 65 Nm Return the EdEx thruster to its original installation position Asse...

Страница 66: ...ruster s internal pressure is impermissibly high Position the EdEx thruster vertically above a suitable collecting container Remove filler and drain plug After the thruster has been completely emptied close the drainage opening firmly again New operating fluid data on type plate The explosion proof EdEx thruster is filled correctly if the fluid level reaches the lower edge within the filling openi...

Страница 67: ...lly Every six months Bolt connections Annually Annually Every six months Terminal box cover Annually Annually Every six months Cable connections tight Annually Annually Every six months External damage Annually Annually Every six months Functional inspection Motor functions running noises Annually Annually max lifting path Annually Annually Terminal box and cable infeed leak tightness Annually Ann...

Страница 68: ...Signature 9 3 1 Classification Table 26 Classification Classification Low requirements Standard Higher requirements by safety profile Applications in functions and areas with low safety requirements Applications in functions and areas with normal safety requirements Applications in functions and areas with very high safety requirements or by operating profile Mainly at a standstill operation irreg...

Страница 69: ...ent it being switched on again Test to ensure a de energised state Cover or isolate adjacent live parts WARNING Opening the EdEx thrusters Risk of injury due to tensioned C springs Only service partners authorised by the manufacturer are permitted to dismantle the EdEx thrusters outside the manufacturer s factory CAUTION Switch off due to any C springs brake springs brake weights that may be insta...

Страница 70: ...nnection section First disconnect the electrical power supply Disconnect the earthing conductor after all other cables 10 3 Removal CAUTION Switch off due to any C springs brake springs brake weights that may be installed or due to other external influences Risk of crushing due to the lifting rod The downstream drive must be secured before removing the EdEx thrusters because the lifting rod retrac...

Страница 71: ...0 and 90 kg NOTICE The lifting rod must not be damaged or contaminated e g by paint as a result of painting the entire system A failure to observe this will destroy the lifting rod Process 1 Secure the EdEx thruster to prevent it falling 2 Pull the bolt out of the lifting rod 3 Attach the lifting gear to the EdEx thruster 4 Remove the bolt from the foot hole 5 Use the lifting gear to remove the Ed...

Страница 72: ...turer s factory The manufacturer can dispose of EdEx thrusters for a charge in accordance with the applicable terms and conditions after they have been dismantled properly When disposing of the EdEx thrusters and their process media observe the following points Observe national regulations on site Observe company specific requirements Dispose of the operating fluid oil filling the plastic parts an...

Страница 73: ... 26 Table 8 C spring characteristics short lift thrusters EdEx 32 50 EdEx 125 75 27 Table 9 C spring characteristics short lift thrusters EdEx 125 60 EdEx 200 60 27 Table 10 C spring characteristics short lift thrusters EdEx 200 60 EdEx 320 100 27 Table 11 Characteristics long lift thrusters EdEx 80 160 EdEx 320 120 28 Table 12 C spring characteristics long lift thrusters EdEx 80 160 EdEx 150 160 ...

Страница 74: ...13 Appendix 13 1 EU Declaration of Conformity 74 75 ELDRO EdEx Montageanleitung 607338 EN docx 13 Appendix 13 1 EU Declaration of Conformity Figure 13 EU Declaration of Conformity ...

Страница 75: ... 75 75 13 2 Further applicable documents Table 27 Further applicable documents Document Designation EC Declaration of Incorporation EU Declaration of Conformity EU type examination certificate System and zone plan Maintenance documents for tests to be performed Cable gland assembly manual ...

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