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Installation and First Start-Up

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5

Installation and First Start-Up

CAUTION

Please read the operating manual carefully before using the device! Strictly observe the Installation instructions!

In case of damage caused by failure to observe this operating manual, the warranty expires.

ELGO is not liable for any secondary damage and for damage to persons, property or assets.

The operator is obliged to take appropriate safety measures.

The first start-up may only be performed by qualified staff that has been trained and authorized by the operator.

5.1

Operating Area

WARNING!

Do not use the device in explosive or corrosive environments!

The device must not be installed close to sources of strong inductive or capacitive interference or strong electrostatic

fields!

CAUTION!

The electrical connections must be made by suitably qualified personnel in accordance with local regulations.

The device may be designed for switchboard mounting. During work on the switchboard, all components must be de-

energized if there is a danger of touching the energized parts!

(protection against contacts)

Wiring works may only be performed in the de-energized state!

Thin cable strands have to be equipped with end sleeves!

Before switching on the device, connections and plug connectors have to be checked!

The device must be mounted in a way that it is protected against harmful environmental influences such as splashing

water, solvents, vibration, shock and severe pollution and the operating temperature must not be exceeded.

5.2

Mounting / Installing

For the installation of the device, a panel section must be cut into the respective control panel. The cutout di-
mensions must correspond to the measurements defined in the technical data (



The device is fastened into the panel cutout by using two studs with swiveling flaps which are already attached to
the housing. For installation, only a screwdriver is necessary.

5.3

Activation of the Device

After connecting the power supply voltage, the device is switched on and ready for operation.

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Содержание P40-000 Series

Страница 1: ...LCD display with 7 menu languages 16 freely configurable inputs outputs Optionally with 12 bit analog output Useful functions like referencing tool offset and batch counter Simple and intuitive handli...

Страница 2: ...z Str 1 D 78239 Rielasingen Worblingen Technical Support 49 0 7731 9339 0 49 0 7731 2 13 11 info elgo de Document No 799000347 Document Name P40 000 MA E_30 18 Document Revision Rev 10 Issue Date 2018...

Страница 3: ...s 9 3 1 Essential P40 Features 9 3 2 Operating Modes 9 4 Technical Data 10 4 1 Identification 10 4 2 Dimensions 10 4 3 Technical Data Controller 11 5 Installation and First Start Up 12 5 1 Operating A...

Страница 4: ...es 47 14 2 Parameter Axis Times 47 14 3 Parameter Axis Analog optional 48 14 1 Parameter Axis Measuring System optional 48 14 2 Parameter Axis Settings 49 14 3 System Setup 50 14 4 System Times 50 15...

Страница 5: ...ug arrangement 53 Figure 16 Connection example diagram 56 Table Directory Table 1 Error Messages and Error Handling 46 Table 2 Axis parameter list Distances 47 Table 3 Axis parameter list Times 47 Tab...

Страница 6: ...r to avoid accidents damage and injuries Warning notes DANGER This symbol in connection with the signal word Danger indicates an immediate danger for the life and health of persons Failure to heed the...

Страница 7: ...device if you have understood the operating manual The operating company is obliged to take appropriate safety measure The initial operation may only be performed by qualified and trained staff Select...

Страница 8: ...ty Instructions for Transport Unpacking and Loading CAUTION Transport the package box palette etc professionally Do not throw hit or fold it 2 9 Handling of Packaging Material Notes for proper disposa...

Страница 9: ...LOW can be parametrized 2 Optionally 18 via unregulated 12 bit analog output 10 V 3 Optionally 18 via regulated 12 bit PID analog output 10 V The P40 controller is with 24 VDC 10 20 For an alternativ...

Страница 10: ...f the sensor and gives the exact type designation 18 with the corresponding part number Furthermore the type label contains a unique traceable device number When corresponding with ELGO please always...

Страница 11: ...mable assignment and switching logic active HIGH LOW Input current pin max 10 mA Pulse time for inputs min 300 ms Input frequency max 100 kHz higher on request Analog inputs option 1 2 analog inputs 1...

Страница 12: ...d for switchboard mounting During work on the switchboard all components must be de energized if there is a danger of touching the energized parts protection against contacts Wiring works may only be...

Страница 13: ...to exit the parameter level or a submenu press shortly Select or confirm ENTER button Cursor navigation down Cursor navigation up Functional keys depending on menu level and operating mode Delete or r...

Страница 14: ...ns NOTE The display elements can vary depending on operating mode and configuration Program number Symbol operating mode Absolute incremental position Browse through data blocks Program block number T...

Страница 15: ...the respective axis Moves the axis in negative direction Moves the axis in positive direction Referencing of the respective axis Use the cursor to select the desired axis and press the F2 button long...

Страница 16: ...osition target value is an incremental position Displays the target value of the respective axis Input field for quantity Referencing of the respective axis Use the cursor to select the desired axis a...

Страница 17: ...program block Displays the actual position of the respective axis Displays the target value of the respective axis Input field for quantity Previous program block Next program block 7 1 3 1 Create a...

Страница 18: ...Y axis settings reference mode the following applies Mode 1 3 5 7 The F2 key must be pressed for minimum 2 seconds With a dual axis controller the reference symbol of the corresponding axis has to be...

Страница 19: ...marked otherwise can only be changed after entering the password resp PIN code PIN CODE 250565 Service press ESC for 3 seconds parameter axis system password diagnosis contrast X axis distances times...

Страница 20: ...g speeds etc Times Access to parameters concerning times e g position reached zero speed monitoring rotary encoder etc Settings Access to the general axis parameters Slow forward Creep forward Correc...

Страница 21: ...mand is then moved forward by 0 2 mm At first start up the initial setting of the stop offset is 0 in order to be able to calibrate the overrun accu rately For an exact positioning the stop offset sho...

Страница 22: ...errors will add up Example Entered Value 0 2 mm i e Tolerance Window 0 2 mm Internal actual value 99 8 mm Displayed actual value 100 0 mm Target Value 100 0 mm NOTE Before starting up initially the t...

Страница 23: ...n max This value should be set between the largest length position to be processed and the maximum length resp shortly before the mechanical switch end position Factor The factor for analysis of the p...

Страница 24: ...meter Axis Times This menu is used to set relevant time parameters for the X and Y axis separately A detailed description of these parameters can be found on the next pages Distances Access to paramet...

Страница 25: ...hing the target position and only after the expiration of the programmed time range 0 0 99 9 s in the parameter delay contr enable the output is set back With a etting of 0 the output for the control...

Страница 26: ...g distances e g speeds etc Times Access to parameters concerning times e g position reached zero speed monitoring rotary encoder etc Settings Access to the general axis parameters Axis type Button man...

Страница 27: ...moved by the correspondingly assigned inputs normal inverted Drive signal configuration With configuration of the drive signals different starting combinations for the corresponding speeds can be adju...

Страница 28: ...gnals 1 2 3 4 Creep forward X Slow forward Fast forward X Creep backward X Slow backward Fast backward X Drive signals Mode 5 3 speeds Speed forward output signals 1 3 ascending Speed backward always...

Страница 29: ...ode 3 Reference via Target value and F2 button Mode 4 Reference via Target value and external input Mode 5 Reference drive positive via parameter with F2 button Mode 6 Reference drive positive via ext...

Страница 30: ...justed retract time with return Mode 4 retract to actual value adjusted retract length without return Mode 5 retract to adjusted retract length without return Mode 6 retract positive to actual value f...

Страница 31: ...ter will be activated When activating the input quantity the counter will be activated Incremental positioning This parameter is used to activate the option absolute incremental positioning off no sel...

Страница 32: ...t pages Distances Access to parameters concerning distances e g speeds etc Times Access to parameters concerning times e g position reached zero speed monitoring rotary encoder etc Analog Access to th...

Страница 33: ...istic The P term multiplies the input value by a constant coefficient P40 At offset the difference between the target and actual value is multiplied with the entered value and shown as power sharing T...

Страница 34: ...n the tolerance zone the axis will not be restarted 1 A start of the axis will be forced in the tolerance zone Stoppmodus Value Mode 0 The voltage of the analog output is set to 0 V 1 The drive is set...

Страница 35: ...ibration The analogue input is designed for 0 3 3 V whereby 3 3 volts correspond to the full scale of 4095 increments 12 bits Example factory setting see figure 12 Min value 0 V 0 0 mm Max value 3 3 V...

Страница 36: ...A detailed description of these parameters can be found on the next pages Setup Access to the system parameters System Times Access to system parameters concerning times I O configuration Here the in...

Страница 37: ...piece counter prog In addition a next program step can be acti vated this depends on further parameters Auxiliary counter This parameter determines if an additional counter is available without auxili...

Страница 38: ...es This parameter determines which modes are possible single set single set manual single set program single set manual program Pin before parameter This parameter determines if the service parameter...

Страница 39: ...timeout no PIN necessary This is the time until exiting the input mode 0 0 9 9 s default setting 2 0 s Piece counter program Here the time is defined in seconds 0 0 9 9 which presents the signal quan...

Страница 40: ...function of the button Setting the reference If the parameter axis X Y axis settings reference mode is set to 2 4 6 or 8 the actual value can be calibrated by activating this input Mode 2 Reference v...

Страница 41: ...crement increment decrement Switch endposition min max switch end pos min switch end pos max The switch end position inputs are monitored during the positioning If a switch end position input is activ...

Страница 42: ...xis times quantity reached the output is set statically when the quantity is reached When pressing START the output is reset If a wiping time between 0 1 99 9 s is entered the output will be active un...

Страница 43: ...uts After selecting a function via parameter system I O configuration input function by using the navigation buttons The desired input for this function can be selected by pressing the ENTER button If...

Страница 44: ...g on the selected output function The setting follows the same procedure as already described in section 10 3 3 2 Input Logic 10 4 System Default Parameters With this parameter the device can be reset...

Страница 45: ...irmed by pressing button or NOTE The parameter level is saved by a password Required PIN CODE 250565 After entering the password PIN code all parameters can be edited 12 Contrast Menu This menu is use...

Страница 46: ...axis X fell below Check the corresponding parameter or deacti vate the according software end position 9 3 Parameter Axis Settings 08 Software end position minimum axis Y fell below 10 Software end p...

Страница 47: ...0 0 9999 9 5 0 End position min 99999 9 99999 9 2000 0 End position max 99999 9 99999 9 2000 0 Factor 0 0 9 999999 0 100000 Displacement 9999 9 9999 9 0 0 Tool correction 0 0 9999 9 0 0 Fix position...

Страница 48: ...ettings axis type IN 9 5 Parameter Axis Measuring System option Table 5 Calibration of analog Inputs Function Range Default Setting Velocity 0 9999 U min 3000 Acceleration 0 9999 U s 50 P Portion 0 99...

Страница 49: ...spindle forced loop without Software end position both enabled negative disabled positive disabled both disabled both enabled Hardware end position both enabled negative disabled positive disabled bo...

Страница 50: ...without Number of programs 1 2 5 10 20 25 40 50 50 Next set stepping without quantity reaches quantity reaches set 1 quantity reaches Options without auxiliary function value retract without Operating...

Страница 51: ...pos X max L Switch endpos Y min L Switch endpos Y max L Retract X axis H Retract Y axis H Reference X axis H Reference Y axis H Extern enable H Extern Start H Extern Stop L Piece counter X H Displacem...

Страница 52: ...xis H Drive signal 3 Y axis H Drive signal 4 Y axis H Control enable X axis H Control enable Y axis H Position reached X axis H Position reached Y axis H Tolerance zone X axis H Tolerance zone Y axis...

Страница 53: ...Designation Option Analog output 1 or 2 ST1 ST2 ST7 ST3 ST4 ST5 ST6 ST8 ST9 S12 MCC2 MCC1 Plug No Purpose ST1 Measuring system connection ST2 Measuring system connection only at 2 axes version ST3 ST4...

Страница 54: ...0 V GND 0 V GND 2 24 VDC out 2 24 VDC out 24 VDC out 3 Start 3 NC NC 4 Stop 4 NC NC 5 Reference 5 NC Reference Y 6 Piece counter 6 NC NC 7 Retract 7 NC Retract Y 8 End min 8 NC End min Y 9 End max 9 N...

Страница 55: ...al part 19 Accessories ST7 8 Analog output PID output ST9 Power Supply input 1 0 V GND 1 0 V GND 2 Analog out 2 24 VDC 3 PE 3 PE MCC1 Analog out Motor Drive Controller MCC MCC2 Analog out Motor Drive...

Страница 56: ...ion reached Y Not equipped Controller enable Y Tolerance zone Y 0 V GND 24 VDC out Start Stop Reference X Counter X Retract X End min X End max X Displacement X 0 V GND 24 VDC out Reference Y Retract...

Страница 57: ...ces occur in spite of all the items stated above being observed please proceed as follows 1 Installation of RC circuits via contactor coils of AC contactors e g 0 1 F 100 2 Installation of recovery di...

Страница 58: ...ventional maintenance Non conventional maintenance can lead to severe injuries and damage of property Therefore Maintenance works may only be completed by staff that has been authorized and trained by...

Страница 59: ...V 12 bit 2 6 A B Z PNP 24 V supply HTL 100 kHz3 1 analog input 3 3 V supply 0 customer specified Version 000 standard version 001 first special version 002 second special version etc Options X no furt...

Страница 60: ...ve order designation Table 17 Accessories Order designation Description NG 13 0 Power pack for AC supply primary 115 230 VAC secondary 24 VDC 600 mA RP8 Relay card with 8 changeover relays 28 VDC 250...

Страница 61: ...Accessories 61 Notes...

Страница 62: ...Accessories 62 Notes...

Страница 63: ...Linking of Outputs with Functions 44 Maintenance 57 58 Manual Operation 15 Menu Structure and Parameter Levels 19 Mounting Installing 12 Operating area 12 Operating Modes 9 Operational safety 6 Output...

Страница 64: ...me P40 000 MA E_30 18 Subject to change 2018 ELGO Electronic GmbH Co KG ELGO Electronic GmbH Co KG Measuring Positioning Control Carl Benz Str 1 D 78239 Rielasingen Fon 49 0 7731 9339 0 Fax 49 0 7731...

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