cooling slots are not obstructed. Fit torch on the unit (Pict.
3) as follows:
1) Unscrew the screws M6X16 on the front panel. Slip the
flange
D
on the torch
Z
and screw the torch in the fitting
C
. Insert the flange positioning the insert with the spring
in the corresponding hole on the panel of the machine.
Block the flange with the screws M6X16 in the holes
with the thread inserts.
2) For the replacement of the torch, unscrew the screw
M6X16, take away the flange
D
and unscrew the torch
Z
from the fitting
C
. For the assemblage of the new
torch follow the instructions at the point 1. Pay particular
attention not to dent the power pin and not to bend the
adapter pins; a dented pin cannot be disconnected,
once fit, from the fixed fitting
C
(pict. 1); a bent pin
prevents the torch fitting
Z
from being correctly mounted
on the fixed fitting
C
(pict.1) and the unit from working.
This machine is suitable for genuine ELETTRO CF
plasma torches type P70, P150, P150W either manual
or automatic and type P150W HF only, we do not
assume any responsibility in case that a different kind
of torch is used.
N.B. Never lift the machine by the handle, but always
by the eyebolt.
3.2 SETTING AT WORK
Skilled personnel must install the unit. All fittings must
be in conformity with the existing rules and in full
compliance with safety regulations.
Connect the air feed to fitting on the air pressure reduction
unit
T
(pict. 2) making sure that pressure is 88PSI (6bar or
KPaX100) at least with a minimal capacity of 420 CFH (200
litres/min). Should air feed come from a pressure reducing
unit of a compressor or of a centralised plant, the reducing
unit should be adjusted at the highest out put pressure
which should not exceed 120 PSI (8bar or KPa x100).
Should air feed come from a compressed air bottle, this
should be provided with a pressure regulator;
never
connect compressed air bottles directly to the
reducing unit! Pressure may exceed the reducing unit
capacity and then explode!
Check that the mains power supply matches that indicated
on the technical date plate. Connect supply cable
AD
(pict.2): the yellow-green wire of the cable must be
connected to an efficient earth plug of the system, the
remaining wires should be connected to the feed line by
means of a switch placed, if possible, close to the cutting
area so as to switch the unit off quickly if necessary.
The magnetothermic switch capacity or of fuses in series
with switch should be equal or above the current I
1
absorbed by the unit. Current I
1
absorbed is known by
reading the technical specifications on the unit i.e. feed
voltage U
1
available. Any extensions should have adequate
sections for current absorbed I
1
.
3.3 USE
Before using the equipment, read the standards CEI 26/9 -
CENELEC HD 407 and CEI 26.11 - CENELEC HD 433
carefully, and make sure all cable insulation is intact.
Turn on the machine using the knob
A
. This step will be
confirmed when the pilot lamp
B
lights.
If the torch P150W or P150W HF is connected, the LED
P
will flash for 15 seconds, during which time the machine will
not work, to ensure that coolant is circulating in the pipes.
Press the torch trigger very briefly to open the gas flow.
Make sure that, in these conditions, the pressure reading
on the pressure gauge
G
matches the values shown on the
control panel
S
; if not, adjust using the knob
U
of the
pressure regulator, then lock the knob by pressing it
downward.
Connect the grounding cable clamp to the workpiece,
making sure that the clamp and workpiece have a good
electrical contact, especially when using painted, oxidized,
or insulated metal.
Do not connect the clamp to the part of the material that
must be removed.
Use the knob
F
to select the cutting current based on the
thickness to be cut, following the guidelines below:
Aluminum: 3÷4
mm
40÷50A
8÷10
mm
80÷90A
15÷18
mm
110÷120A
22÷25
mm
160A
Soft and stainless steel: up to 5 mm
40÷50A
up to 20 mm
80÷90A
up to 30 mm
110÷120A
up to 40 mm
160A
The machine is equipped with constant cutting current
regulation, thus the user may seek out the correct value
based on the cutting conditions.
Current values higher than those indicated will not
jeopardize smooth operation of the machine or torch, and
at times may improve the cutting quality because they
reduce dross along the edges of the workpiece.
With cutting currents from 20 to 50A and a ø 1 or 1.1 mm
nozzle, you may rest the nozzle directly on the material to
be cut.
In other conditions, you must use a spacer to avoid placing
the nozzle in direct contact with the workpiece.
With a torch to be used in automatic mode, maintain a
distance of approximately 4/5 mm between the nozzle and
the workpiece.
Press the torch trigger to light the pilot arc.
If cutting does not begin after 2 seconds, the pilot arc will
go out; press the trigger again to re-light it.
Hold the torch upright while cutting.
Once cutting is complete and you have released the trigger,
air will continue to escape from the torch to cool it. It is
recommended not to shut the machine off until this process
is completed.
When cutting holes or beginning a cut in the center of the
workpiece, you must hold the torch at an angle and
straighten it slowly, so that molten metal is not sprayed
onto the nozzle (see pict.4). This should be carried out
when cutting holes in workpieces more than 3 mm thick.
When working in automatic mode (see pict. 5), keep the
nozzle 10-11 mm from the piece; if possible, move it to
approximately 4-5 mm after making the hole. Do not cut
holes in pieces more than 10-12 mm thick. For greater
thicknesses, the material must be perforated before cut-
ting.
When making large, circular cuts, we recommend using the
special compass supplied upon request. It is important to
remember that you must follow the starting technique
described above when using the compass.
Do not keep the pilot arc lit in the air unnecessarily, to avoid
unnecessary consumption of the electrode, diffuser and
nozzle.
Shut off the machine when you have finished working.
3.4 GOUGING
This operation allows you to remove defective welds,
separate welded parts, prepare edges, etc.
To proceed, you must use the Ø 3 mm nozzle and the
relevant protection.
The current value to be used ranges from 70 to 110A,
based on the thickness and amount of material to be
removed.
It must be carried out by holding the torch at an angle (pict.
6), and moving towards the molten material so that the gas
escaping from the torch pushes it away.
The torch angle in relation to the workpiece depends on the
desired level of penetration. Since the molten dross
7
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