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EATON

ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019

Accessories

Figure 76

Figure 75

Replacement oil filter (Part number: ET5050C-0021)

Die installation tool (Part number: ET5040C-0004)

Die installation tool provides quick die change out capability

for all standard style dies. (See figure 75)

Manufacturer:

UNIFLEX-Hydraulik GmbH Robert-Bosch-Strasse 50-52 D-61184 Karben Germany
Phone: +49 (0) 60 39 / 91 71 - 0 Fax: +49 (0) 60 39 / 91 71 - 181

EC Declaration of Conformity

In accordance with EC Machinery Directive 2006/42/EC.
The following machine
HM 3xx Control C.2 PFC
was developed, designed and manufactured in compliance with EC Directive 2006/42/EC, in the sole responsibility of
UNIFLEX-Hydraulik GmbH Robert-Bosch-Strasse 50 - 52 D-61184 Karben
The following standards, codes and specifications have been ap-plied:
• EC Directive 2006/42/EC
• EMC Directive 2014/30/EC
• EN ISO 12100: 2010
• EN 60204: 2006

This declaration are invalid when the machine is modified or if un-authorized and unapproved third-party components are

used with-out our prior approval.
Entity authorised for documentation: Uniflex-Hydraulik GmbH, Technical Documentation Dept.

Karben, 24.03.2016

Managing Director Harald von Waitz

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Содержание ET5050

Страница 1: ...ET5050 Crimp machine operator s manual...

Страница 2: ...val die key 11 Tooling installation with die key 11 Tooling removal with die key 11 General notes for crimping 11 Operating instructions crimp selections auto mode 12 Operating instructions manual ope...

Страница 3: ...emblies are still energized De energize the equipment via the main switch 11 Never reach into crimp tooling when power is on Always make sure there is adequate safety distance of at least 4 75 120mm t...

Страница 4: ...when you are inserting a hose fitting Electrical hazard Only qualified electricians should carry out work on the electric power supply Caution Lift points are to help ensure load is evenly distributed...

Страница 5: ...0 Crimp Machine 420V 3 Phase 50 60 Hz 9 7 11 2 ET5050 001 460 Crimp Machine 460V 3 Phase 50 60 Hz 8 4 10 2 ET5050 001 480 Crimp Machine 480V 3 Phase 50 60 Hz 8 0 9 8 Note Machine was shipped without h...

Страница 6: ...for preparing the hydraulic system prior to operating Note Over filling hydraulic reservoir may result in blown seals and machine leakage Figure 2 Figure 3 Machine setup and installation Read and unde...

Страница 7: ...electrical supply changes factory voltage settings and amperage settings have to be changed Contact Eaton customer service for assistance 2 The machine is supplied with a 12 electrical pigtail that w...

Страница 8: ...screen Motor on to switch on the hydraulic motor Crimp tooling opens automatically after crimping Password entry Activates foot switch control Motor off to switch off the hydraulic motor Takes you ba...

Страница 9: ...rimp head while confirming all eight pins are aligned Remove the QDC tool and retract the crimp head Confirm the crimp dies are loaded correctly and secured to the base dies No space should be visible...

Страница 10: ...lly retract the crimp head completely until the crimp die holding pins have completely disengaged from the intermediate dies Place the crimp dies into the storage rack rotate the QDC to the left count...

Страница 11: ...To remove the crimp dies hold the crimp die to be changed in one hand With the other hand push and hold the die key in the bore hole A in the base die C 4 Remove the die and release the pressure on ho...

Страница 12: ...ch See figure 13 on the right side of the machine to the On position Wait for the machine to boot up Enter default username User and password User to access the ET5050 controller Then press the check...

Страница 13: ...ke selection by touching hose series then press check mark See figure 18 B Touch filter box on the left key pad will pop up type in desired hose series and press check mark Figure 18 Step 6 Note Key p...

Страница 14: ...gure 24 Install the defined dies per the tooling installation procedure Page 9 Select the check mark when the correct dies are securely installed See figure 21 Figure 22 Note Current Selection screen...

Страница 15: ...re 25 Figure 25 Step 12 a Auto retraction mode With the manual retraction activated Red icon Figure 26 turn the crimper hydraulic motor on by depressing the green Motor On button on the controller The...

Страница 16: ...er crimp when green icon is displayed Touch to set Current tooling position Crimp diameter tolerance Correction offset to diameter Crimp tooling does not open automatically after crimping Manual retra...

Страница 17: ...the ET5050 controller Then press the check icon to enter See figure 32 Select Manual Operation See figure 33 Figure 30 Figure 32 Figure 33 Step 1 Step 3 Step 4 Press User Log In icon to access user lo...

Страница 18: ...6 Step 7 Step 8 Enter name of manually entered crimp specification and then press the check to save See figure 36 1 Load hose fitting into machine 2 Position the scribe line on the fitting to the edg...

Страница 19: ...ction Clears data entered from data entry field Set dwell time Time at fully closed position prior to auto open Set desired automatic retract opening diameter position Note The crimp tooling automatic...

Страница 20: ...instructions listed in this manual for safe die installation 4 Verify uncrimped fitting diameter is smaller than the switching point dimension see Pg 18 Adjust to adhere as needed 5 Set any desired d...

Страница 21: ...ting Flag icon See figure 36 Enter your password Note Factory default is user See figure 40 Select the settings icon to access the settings menu s See figure 39 Press the Check icon to log in to the S...

Страница 22: ...iameter settings and pressure units display menu See figure 42 Select unit of measurement for distance press desired icon MM or Inches Displays the selected unit of measurement in millimeters or inche...

Страница 23: ...he list Displays your access rights Administrator or set up staff Delete a user from the list Displays the next screen Selects the next user from the list if available Displays the previous screen Exi...

Страница 24: ...a die set from the list Exit settings menu Restore complete Eaton tooling list Return to previous setting back Note When the machine is delivered the tooling editor contains all of the Eaton die sets...

Страница 25: ...troller Then press the check icon to enter See figure 48 Select the settings icon to access the settings menu s See figure 49 Figure 46 Figure 48 Figure 49 Step 1 Step 3 Step 4 Press User Log In icon...

Страница 26: ...tep 5 Step 6 Enter your password Note Factory default is user See figure 50 Press the Check icon to log in to the Settings menu See figure 50 Enter your user name Note Factory default is user See figu...

Страница 27: ...e USB device into the back of the controller and press the download icon See figure 53 54 After acknowledging download completion screen will return to the language settings screen Use forward arrows...

Страница 28: ...nal updates Figure 56 Figure 58 Figure 57 Step 10 Step 12 Step 11 Select latest software version installed A green thumbs up icon will appear See figure 56 57 Turn the power off and then back on to th...

Страница 29: ...he previous setting back Displays the next setting forward Delete the highlighted specification Exit the settings menu Review user input database and related crimp specifications See figure 59 Delete...

Страница 30: ...tion for die change No user adjustment Hydraulic motor run time after crimping Power saver function Adjustable by customer Total number of completed machine cycles life of machine Displays the previou...

Страница 31: ...nd of mandrel as directed See figure 62 ET5040C 0019 tool Figure 61 Figure 63 Figure 62 Motor On Advance KEEP HANDS CLEAR Rotate the calibration tool and insert the large end of the mandrel into the c...

Страница 32: ...ff the machine using the main switch Check the base and underneath the machine for potential leaks from the hydraulic hose assemblies and connections If a leak is identified open up the cabinet to ins...

Страница 33: ...0 1 10 ET5040 DC M280S 28 0 1 102 82 0 3 23 28 0 1 10 32 0 1 26 ET5040DC M320S 32 0 1 259 82 0 3 23 32 0 1 26 37 0 1 46 ET5040DC M355S 35 5 1 398 82 0 3 23 35 5 1 40 39 5 1 56 ET5040DC M370S 37 0 1 45...

Страница 34: ...rge I D Eaton industrial hose and large hydraulic hose Standard die set part number Die size Die length Crimp range minimum Crimp range maximum mm in mm in mm in mm in ET5040PBL M740 74 0 2 913 118 0...

Страница 35: ...ic back stop plugs in on the side of the electrical enclosure See figure 4 Magnetic work light Part number ET4001C 0017 Magnetic work light provides improved visibility in low light conditions See fig...

Страница 36: ...ess to ensure the ET5050 crimp machine is achieving consistent and accurate crimp diameters See figure 72 Figure 73 Die storage rack Part number ET5040C 0014 Machine mounted die storage rack for stand...

Страница 37: ...chinery Directive 2006 42 EC The following machine HM 3xx Control C 2 PFC was developed designed and manufactured in compliance with EC Directive 2006 42 EC in the sole responsibility of UNIFLEX Hydra...

Страница 38: ...38 EATON ET5050 Crimp machine operator s manual E EQCR TT003 E2 May 2019 Notes...

Страница 39: ...0 21 811 4600 Fax 41 0 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building No 7 Lane 280 Linhong Road Changning District Shanghai 200335 China Tel 86 21 5200 0099 Fax 86 21 2230 7240 2019...

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