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EATON  

ET5050 Crimp machine operator´s manual  E-EQCR-TT003-E2  May 2019

Safety instructions

1.  Prevent unauthorized 

operation

Do not permit anyone 

to operate this machine 

unless they have read and 

thoroughly understand 

this manual. Failure 

to follow operating 

instructions could result 

in injury or damage to 

the equipment.

2.  This machine should 

be operated by only 

onetrained operator at 

any time.

3.  Wear safety glasses

Risk of eye injury! Eye 

protection required at 

all times during the 

installation, operation 

and maintenance of 

this machine.

4.  Avoid pinch points 

Stay clear of the crimp 

ring, keep your hands 

clear of all moving parts. 

Do not allow anyone, 

other than the operator, 

to stand close to the 

machine.

5.  Maintain dies with care

Dies used in the crimp 

machine are hardened 

steel, offering the best 

combination of strength 

and wear resistance for 

long life. Hardened dies 

are generally brittle and 

care should be taken to 

avoid any sharp impact. 

Never strike a die with a 

hardened instrument.

6.  Use only specified Eaton 

products

Use only Eaton or Eaton 

approved products.

7.  Verify correct crimp 

diameters

Check and verify correct 

crimp diameters of all 

fittings after crimping. 

Do not put any hose 

assemblies into service 

if the crimp diameters 

do not meet Eaton crimp 

specifications.

8.  Die change

Follow prescribed 

directions regarding 

tooling change in the 

manual.

9.  Keep work area clean

Cluttered areas and 

benches invite accidents.

10. Emergency stop button

The controller is provided 

with an emergency stop 

button. In case of an 

emergency, actuate the 

emergency button on the 

front of the controller.  

After the emergency 

stop button has been 

activated, the production 

area is without function, 

but all assemblies are still 

energized. De-energize 

the equipment via the 

main switch.

11. Never reach into crimp 

tooling when power is on

Always make sure there is 

adequate safety distance 

of at least 4.75" (120mm) 

to the crimp tooling when 

inserting a hose fitting.

12. Crimping with base dies

When crimping with base 

dies only, the uncrimped 

coupling diameter cannot 

exceed crimp range 

(6"/160mm)

Read and understand the operator’s manual before attempting to operate this machine. Failure to follow operating instructions 

could result in injury or damage to the equipment.

Failure to follow Eaton process and product instructions and 

limitations could lead to premature hose assembly failures, 

resulting in property damage, serious injury or death. 
Eaton fitting tolerances are engineered to match Eaton 

hose tolerances. The use of Eaton fittings on hose supplied 

by other manufacturers and/or the use of Eaton hose with 

fittings supplied by other manufacturers may result in the 

production of unreliable and unsafe hose assemblies and 

is neither recommended nor authorized by Eaton. Read 

and understand the operator’s manual before attempting to 

operate any equipment. 
Eaton hereby disclaims any obligation or liability (including 

incidental and consequential damages) arising from breach of 

contract, warranty, or tort (under negligence or strict liability 

theories) should Eaton hose, fittings or assembly equipment 

be used with the hose, fittings or assembly equipment 

supplied by another manufacturer, or in the event that 

product instructions for each specified hose assembly are not 

followed. 
Please note that ET5050 is not a field serviceable machine. 

For issues beyond the preventive maintenance described 

below, customers are instructed to contact Eaton. Any 

additions or modifications to the machine may affect the 

operation of the machine, could result in injury or damage to 

the machine, and will void Eaton warranty.

Warning 

!

Содержание ET5050

Страница 1: ...ET5050 Crimp machine operator s manual...

Страница 2: ...val die key 11 Tooling installation with die key 11 Tooling removal with die key 11 General notes for crimping 11 Operating instructions crimp selections auto mode 12 Operating instructions manual ope...

Страница 3: ...emblies are still energized De energize the equipment via the main switch 11 Never reach into crimp tooling when power is on Always make sure there is adequate safety distance of at least 4 75 120mm t...

Страница 4: ...when you are inserting a hose fitting Electrical hazard Only qualified electricians should carry out work on the electric power supply Caution Lift points are to help ensure load is evenly distributed...

Страница 5: ...0 Crimp Machine 420V 3 Phase 50 60 Hz 9 7 11 2 ET5050 001 460 Crimp Machine 460V 3 Phase 50 60 Hz 8 4 10 2 ET5050 001 480 Crimp Machine 480V 3 Phase 50 60 Hz 8 0 9 8 Note Machine was shipped without h...

Страница 6: ...for preparing the hydraulic system prior to operating Note Over filling hydraulic reservoir may result in blown seals and machine leakage Figure 2 Figure 3 Machine setup and installation Read and unde...

Страница 7: ...electrical supply changes factory voltage settings and amperage settings have to be changed Contact Eaton customer service for assistance 2 The machine is supplied with a 12 electrical pigtail that w...

Страница 8: ...screen Motor on to switch on the hydraulic motor Crimp tooling opens automatically after crimping Password entry Activates foot switch control Motor off to switch off the hydraulic motor Takes you ba...

Страница 9: ...rimp head while confirming all eight pins are aligned Remove the QDC tool and retract the crimp head Confirm the crimp dies are loaded correctly and secured to the base dies No space should be visible...

Страница 10: ...lly retract the crimp head completely until the crimp die holding pins have completely disengaged from the intermediate dies Place the crimp dies into the storage rack rotate the QDC to the left count...

Страница 11: ...To remove the crimp dies hold the crimp die to be changed in one hand With the other hand push and hold the die key in the bore hole A in the base die C 4 Remove the die and release the pressure on ho...

Страница 12: ...ch See figure 13 on the right side of the machine to the On position Wait for the machine to boot up Enter default username User and password User to access the ET5050 controller Then press the check...

Страница 13: ...ke selection by touching hose series then press check mark See figure 18 B Touch filter box on the left key pad will pop up type in desired hose series and press check mark Figure 18 Step 6 Note Key p...

Страница 14: ...gure 24 Install the defined dies per the tooling installation procedure Page 9 Select the check mark when the correct dies are securely installed See figure 21 Figure 22 Note Current Selection screen...

Страница 15: ...re 25 Figure 25 Step 12 a Auto retraction mode With the manual retraction activated Red icon Figure 26 turn the crimper hydraulic motor on by depressing the green Motor On button on the controller The...

Страница 16: ...er crimp when green icon is displayed Touch to set Current tooling position Crimp diameter tolerance Correction offset to diameter Crimp tooling does not open automatically after crimping Manual retra...

Страница 17: ...the ET5050 controller Then press the check icon to enter See figure 32 Select Manual Operation See figure 33 Figure 30 Figure 32 Figure 33 Step 1 Step 3 Step 4 Press User Log In icon to access user lo...

Страница 18: ...6 Step 7 Step 8 Enter name of manually entered crimp specification and then press the check to save See figure 36 1 Load hose fitting into machine 2 Position the scribe line on the fitting to the edg...

Страница 19: ...ction Clears data entered from data entry field Set dwell time Time at fully closed position prior to auto open Set desired automatic retract opening diameter position Note The crimp tooling automatic...

Страница 20: ...instructions listed in this manual for safe die installation 4 Verify uncrimped fitting diameter is smaller than the switching point dimension see Pg 18 Adjust to adhere as needed 5 Set any desired d...

Страница 21: ...ting Flag icon See figure 36 Enter your password Note Factory default is user See figure 40 Select the settings icon to access the settings menu s See figure 39 Press the Check icon to log in to the S...

Страница 22: ...iameter settings and pressure units display menu See figure 42 Select unit of measurement for distance press desired icon MM or Inches Displays the selected unit of measurement in millimeters or inche...

Страница 23: ...he list Displays your access rights Administrator or set up staff Delete a user from the list Displays the next screen Selects the next user from the list if available Displays the previous screen Exi...

Страница 24: ...a die set from the list Exit settings menu Restore complete Eaton tooling list Return to previous setting back Note When the machine is delivered the tooling editor contains all of the Eaton die sets...

Страница 25: ...troller Then press the check icon to enter See figure 48 Select the settings icon to access the settings menu s See figure 49 Figure 46 Figure 48 Figure 49 Step 1 Step 3 Step 4 Press User Log In icon...

Страница 26: ...tep 5 Step 6 Enter your password Note Factory default is user See figure 50 Press the Check icon to log in to the Settings menu See figure 50 Enter your user name Note Factory default is user See figu...

Страница 27: ...e USB device into the back of the controller and press the download icon See figure 53 54 After acknowledging download completion screen will return to the language settings screen Use forward arrows...

Страница 28: ...nal updates Figure 56 Figure 58 Figure 57 Step 10 Step 12 Step 11 Select latest software version installed A green thumbs up icon will appear See figure 56 57 Turn the power off and then back on to th...

Страница 29: ...he previous setting back Displays the next setting forward Delete the highlighted specification Exit the settings menu Review user input database and related crimp specifications See figure 59 Delete...

Страница 30: ...tion for die change No user adjustment Hydraulic motor run time after crimping Power saver function Adjustable by customer Total number of completed machine cycles life of machine Displays the previou...

Страница 31: ...nd of mandrel as directed See figure 62 ET5040C 0019 tool Figure 61 Figure 63 Figure 62 Motor On Advance KEEP HANDS CLEAR Rotate the calibration tool and insert the large end of the mandrel into the c...

Страница 32: ...ff the machine using the main switch Check the base and underneath the machine for potential leaks from the hydraulic hose assemblies and connections If a leak is identified open up the cabinet to ins...

Страница 33: ...0 1 10 ET5040 DC M280S 28 0 1 102 82 0 3 23 28 0 1 10 32 0 1 26 ET5040DC M320S 32 0 1 259 82 0 3 23 32 0 1 26 37 0 1 46 ET5040DC M355S 35 5 1 398 82 0 3 23 35 5 1 40 39 5 1 56 ET5040DC M370S 37 0 1 45...

Страница 34: ...rge I D Eaton industrial hose and large hydraulic hose Standard die set part number Die size Die length Crimp range minimum Crimp range maximum mm in mm in mm in mm in ET5040PBL M740 74 0 2 913 118 0...

Страница 35: ...ic back stop plugs in on the side of the electrical enclosure See figure 4 Magnetic work light Part number ET4001C 0017 Magnetic work light provides improved visibility in low light conditions See fig...

Страница 36: ...ess to ensure the ET5050 crimp machine is achieving consistent and accurate crimp diameters See figure 72 Figure 73 Die storage rack Part number ET5040C 0014 Machine mounted die storage rack for stand...

Страница 37: ...chinery Directive 2006 42 EC The following machine HM 3xx Control C 2 PFC was developed designed and manufactured in compliance with EC Directive 2006 42 EC in the sole responsibility of UNIFLEX Hydra...

Страница 38: ...38 EATON ET5050 Crimp machine operator s manual E EQCR TT003 E2 May 2019 Notes...

Страница 39: ...0 21 811 4600 Fax 41 0 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building No 7 Lane 280 Linhong Road Changning District Shanghai 200335 China Tel 86 21 5200 0099 Fax 86 21 2230 7240 2019...

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