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IM05805016K

Page 3

Effective October 2007

5.

Operation of Controller

5.1

OFF Mode

In the OFF position the controller prevents the
engine from starting and resets the following
alarms:

Overspeed

Charger Failure

Battery Failure

Fail to Start

Low Oil Pressure

High Engine Temperature

The OFF position will silence all alarms.

Three (3) sets of alarm contacts are provided to
indicate that the controller is in the “OFF” mode.
The contacts are rated for 10 A @ 220 VAC / 32
VDC. Terminals 120 to 128.

5.2 Manual Mode

This position allows the starting of the engines
using the manual crank buttons, Crank #1 and
Crank #2, located below the main display panel.
For added cranking capacity, both Crank buttons
can be depressed simultaneously.

The engine can be stopped by the ‘Local Stop’
pushbutton or by placing the controller in the OFF
mode. The engine will automatically stop in the
case of an OVERSPEED condition.

All alarms, except for “FAIL TO START”, are
active in the MANUAL mode.

Three (3) sets of alarm contacts are provided to
indicate that the controller is in the “MANUAL”
mode. The contacts are rated for 10 A @ 220 VAC
/ 32 VDC. Terminals 63 to 71.

5.3 AUTO Mode

Placing the controller in the AUTO mode
illuminates the “SWITCH IN AUTO” annunciator.
The controller is now ready to start the engine in an
emergency situation.

A drop in pressure, ‘Remote Start’ signal, a signal
from the ‘Deluge Valve’ or Weekly Test Timer will
initiate the “attempt to start” cycle. This cycle
consists of 6 crank periods of 15 seconds duration
separated by 5 rest periods of 15 seconds duration.
Battery 1 and Battery 2 are alternated for each
crank cycle. In the event that one battery is
inoperative or missing, the controller will lock-in
on the remaining battery during the cranking
sequence. Once the engine is running, the
controller will stop all further cranking.

5.4 Stop Modes

The Stop Mode is programmable for either
‘Manual Stop’ or ‘Auto Stop’ (see Figure #2). Note
that the engine can be stopped at any time by
placing the controller in the OFF position or
automatically in case of an OVERSPEED
condition.

Manual Stop Mode: 

the engine will continue to

run until the ‘Local Stop’ or ‘Remote Stop’
pushbutton is depressed, providing all starting
causes have been eliminated. 

Auto Stop Mode: 

the engine will continue to run

until the running period timer (RPT) has timed out
(factory set at 30 minutes) and all starting causes
have been eliminated. 

5.5 Weekly Test Timer

Each diesel controller is equipped with a 

Weekly

Test Timer, 

24 hour clock, to automatically

exercise the engine once a week. The controller
initiates the starting sequence by opening the drain
valve resulting in a simulated system pressure loss.
The drain valve is automatically closed once the
controller receives an “ENGINE RUN” signal. The
engine will continue to run for a minimum of 30
minutes or for the duration of the RPT setting,
whichever is greater. “Weekly Test Started” will be
indicated on the hard copy printout.

In the event that the engine is inoperative at the
time the Weekly Test is to be initiated, the Weekly
Test will commence immediately after the engine is
put in service. This ensures that the engine is
exercised at least once a week for the time
specified as per NFPA Pamphlet No. 20.

In order to protect the engine, during the Weekly
Test sequence, an OVERSPEED condition, LOW
OIL PRESSURE or HIGH ENGINE TEMP alarm
will automatically shutdown the engine.

Before accessing any mode, you must return to
the OFF mode.

CAUTION: 

Only depress Crank #1 or Crank

#2 pushbuttons with controller in the
‘MANUAL’ mode. 

Do not depress the crank pushbuttons in any
other mode or while engine is running. Doing so
can result in serious damage to the engine.

NOTE:

When the controller starts in this mode there is a 15
second time delay in which the ‘Local Stop’
pushbutton will have no effect. 

Содержание Cutler-Hammer FD100

Страница 1: ...IM05805016K For more information visit www chfire com Diesel Engine Fire Pump Controllers Instructions...

Страница 2: ......

Страница 3: ...TIMER 4 6 PROGRAMMING OF THE MAIN CONTROLLER 4 6 1 TO PROGRAM THE CONTROLLER 4 6 2 PROGRAM DESCRIPTIONS 4 6 2 1 Change Date 5 6 2 2 Change Time 5 6 2 3 Weekly Timer 5 6 2 4 Run Period Timer 5 6 2 5 L...

Страница 4: ...FIELD FAILURE ALARM SIMULATION 13 13 1 CHARGER FAILURE 13 13 2 BATTERY FAILURE 13 13 3 LOW OIL PRESSURE 13 13 4 HIGH ENGINE TEMPERATURE 13 13 5 ENGINE FAIL TO START 13 13 6 ENGINE OVERSPEED 13 13 7 OT...

Страница 5: ...ine battery voltage and system pressure Inspect all electrical connections components and wiring for any visible damage and correct as necessary Ensure that all electrical connections are tightened be...

Страница 6: ...reading of each battery as well as the system pressure in PSI The LCD display is also used while programming the diesel controller 4 2 Annunciators The alarm and status indicators are located in the t...

Страница 7: ...ll further cranking 5 4 Stop Modes The Stop Mode is programmable for either Manual Stop or Auto Stop see Figure 2 Note that the engine can be stopped at any time by placing the controller in the OFF p...

Страница 8: ...a few seconds delay will prevent the lead pump controller from responding to momentary hydraulic transient pressure loss which would otherwise start the fire pump unnecessarily The SST can be program...

Страница 9: ...grammed determines at what pressure the controller will initiate a start command to the engine The pressure range is 1 500 PSI Factory default 1 PSI 6 2 8 Pressure Stop Point The value programmed dete...

Страница 10: ...programming menu If selected as YES after exiting the program mode and pressing the Time Print button for 3 seconds the programmed parameters and selected controller readings will be printed This is...

Страница 11: ...rger is fully electronic and will protect itself by shutting down during a continued short circuit The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt S...

Страница 12: ...t on the load side of the charger In addition the charger will not operate if a battery is connected incorrectly or if the wrong voltage of battery is connected AC Input Fuse Protection The AC Supply...

Страница 13: ...ly after applying power to the charger with DIP Switch 8 in the ON position and a battery connected When the charger is in the forced charge mode it will attempt to recover a battery by delivering 10...

Страница 14: ...ll sound if system overpressure is present 11 Electronic Starting Engines ECM The FD100 diesel engine fire pump controllers are compatible with NFPA20 Section 12 4 1 3 for engines with ECM Electronic...

Страница 15: ...ection 14 of manual Depress the AUTO button LED on AUTO button will light and Annunciator Switch in Auto will illuminate Ensure that water pressure is available and the LCD display on the Display Pane...

Страница 16: ...d will energize and reduce pressure Controller will start engine automatically Engine Run annunciator illuminates Press OFF button Engine will stop NOTE Engine will stop if Low Oil Pressure High Water...

Страница 17: ...rm will also indicate if terminal 4 is wired from the engine to the panel and the engine is not physically running 13 5 Engine Fail to Start ALL ENGINES EXCEPT CATERPILLAR 1 Disconnect field wires 9 1...

Страница 18: ...el It is recommended that square and clean cut edge is used for entry of paper into the printer mechanism scissor cut preferred To load paper turn on the power Now feed the cut edge of the paper into...

Страница 19: ...PRINTER UNTIL ALL MESSAGES ARE PRINTED OTHERWISE INFORMATION WILL BE LOST 14 5 Print Status When programmed as YES the printer will print the STATUS of the controller upon exiting the program mode and...

Страница 20: ...stores See list below depicting the office supply stores and their respective catalog number for the paper NON TAPED ENDED ROLLS WILSONS LAB CR722 TAPED ENDED ROLLS STAPLES 14485 GRAND TOY 7767000 OFF...

Страница 21: ...AKE INSTRUCTION FROM LCD DISPLAY HOLD BUTTON FOR AT LEAST 3 SEC THEN PRINTERWILL PRINT ANY AVAILABLE INFORMATION 4 FOR DETAIL AND SET UP REFERTO OPERATING MANUAL 5 TO MANUALLY STARTTHE DIESEL DEPRESST...

Страница 22: ...REASE COUNT UNLESS OTHERWISE SHOWN DECREASE COUNT UNLESS OTHERWISE SHOWN INCREASE COUNT LANG ENGLISH YEAR 98 HOUR 15 DAY MON RPT MINUTES 30 PRES TRANS YES START 100 PSI STOP 110 PSI INPUT OUTPUT INPUT...

Страница 23: ...t Current 11 A 11 A Battery Voltage 8 0V 18 0V 18 0 V 31 4 V Ambient Temperature 60 C 60 C Table 2 Threshold 12V Battery 24V Battery Bulk Overcharge Float Bulk Overcharge Float Min Max Min Max Min Max...

Страница 24: ...Controller Panel Pressing RESET On Controller Panel Pump Room PRT Eliminate Problem and Press RESET MM DD YR HH MM SS Fuel Spill mode High Engine Temperature 5 Placing Controller in the OFF Mode Plac...

Страница 25: ...rint MM DD YR HH MM SS Fuel Solenoid Open mode Low Pressure This message is printed when the controller is called upon to start the diesel engine as a result of low system pressure MM DD YR HH MM SS L...

Страница 26: ...CB1 CRANK 2 CB2 Dimensions Standard Enclosure Type NEMA 2 12 NOTES 1 All enclosures finished in FirePump red 2 Cable entrance bottom only 3 Standard enclosure type NEMA 2 12 4 Enclosure made from 14...

Страница 27: ...NECTION DIAGRAM IS SUITABLE FOR THE FOLLOWING DIESEL ENGINES CLARKE DETROIT DIESEL ALLISON MODELS DDFP O3DT DDFP L3DT DDFP T3DT JDFP O6WA JDFP O6WR DDFP T6FA DDFP O6FA DDFP O6FH DDFP L8FA DDFP O8FA DD...

Страница 28: ...D IS ISOLATED FROM CABINET GROUND 4 REFER TO CONTROLLER NAMEPLATE FOR PROPER POWER SUPPLY REQUIREMENTS THIS DIESEL CONTROLLER DRAWS 15AMPS MAX 5 FOR CATERPILLER ENGINES ONLY 6 AFTER 1987 MOST ENGINE D...

Страница 29: ...the bottom right side ONLY Compare rating nameplates on controller and engine All Electrical Connections are tight All Wiring to and from Controller is Correct Field Connections Remote Starters Fuel L...

Страница 30: ...t value is 10 PSI Set Sequential Start Timer If required Set Stop Mode to either Manual or Automatic Enable Disable AC Failure Start Set Print Routine to Automatic This will be set back to manual when...

Страница 31: ...Place the controller in the AUTO mode by depressing the AUTO button At the programmed date and time the drain valve solenoid will open and the pressure will drop The engine will run for a minimum of...

Страница 32: ...Failure and Charger 2 Failure should illuminate after 3 minutes Reconnect AC power Press the OFF button to reset the alarms Fail to Start Place the controller in the AUTO mode by depressing the AUTO...

Страница 33: ...Stop Point Low Pressure Alarm Pressure Deviation Sequential Start Timer If required Enable Disable Manual Stop as per requirements Enable Disable AC Failure Start If Required Print Routine When finish...

Страница 34: ...Hammer 2256 29th Street NE 10 Calgary Alberta T1Y 7G4 Canada Tel 403 717 2000 Fax 403 717 0567 www chfire com 2007 Eaton Corporation All Rights Reserved Printed in Canada Publication No IM05805016K O...

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