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IM05805016K
Effective October 2007
Immediately Before Initial Start-Up
Check Pressure Transmitter Connections
-Ensure Sensing Line is connected to pump discharge
-Check for leaks from Pressure Transmitter to incoming sensing line.
If using a Caterpillar engine remove jumpers J1 & J3 from the controller board.
Ensure that AC power is supplied to terminals L and N, and GD is grounded to earth.
Ensure battery chargers are set to the AUTO Mode
Ensure printer is in the 'OFF' position
Diesel Configuration Checklist
Turn circuit breakers CB1 & CB2 ON ("I" Position)
Turn printer ON after CB1 and/or CB2 have been turned ON
Place the controller in the 'OFF' mode by depressing the "OFF" button
Enter the diesel programming menu, a flowchart is provided on the Diesel door and in the instruction manual
Change Date & Time
Set Weekly Run Timer - This cannot be set for less than 30 minutes
Set Run Period Timer
Set Pressure Start Point
Set Pressure Stop Point
Set Pressure Deviation (Default value is 10 PSI)
Set Sequential Start Timer (If required)
Set Stop Mode to either Manual or Automatic
Enable/Disable AC Failure Start
Set Print Routine to Automatic (This will be set back to manual when testing is finished)
Set "Print Status Report" to YES.
Operational Check
Press "Lamp Test" Button on the Diesel display board to make sure all lights are operational
Note: To switch between modes the controller must be switched into the 'OFF' mode first.
Automatic Start Test
Place the controller in the 'AUTO' mode by depressing the "AUTO" button
- Annunciator "Switch in Auto" will illuminate
Decrease the water pressure to below the controller 'Start Point'
- The controller will begin its cranking cycle
- When the engine starts "Engine Run" will illuminate
Increase the water pressure to above the controller 'Stop Point'
Press the Stop pushbutton on the enclosure
Note: The stop pushbutton will not work when the controller is programmed for auto stop on controllers with
firmware Version 4.4 and lower. Controllers with version 4.6 or higher will stop regardless of what stop mode is
programmed providing the pressure stop point has been reached and a 15 second fixed time delay has elapsed.