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Eastwood Technical Assistance: 800.343.9353 >> [email protected]
MIG WELDING TROUBLESHOOTING
PROBLEM
CAUSE
CORRECTION
Welder Digital
Display Shows
Err-01 or Err-02
and Will Not
Function
Duty Cycle Exceeded
Allow the Welder to cool for a minimum of 15 minutes before attempting to
use again.
Wire Binding Up
Ahead of Drive
Roller
Wire Tension Set Too High
Loosen Driver Roller Tensioner.
Burn Through
High Voltage and Wire Speed
Adjust voltage and wire speed, or just voltage, output to a lower setting.
Slow MIG Gun Travel
Increase your travel speed with the MIG Gun.
Lack of
Penetration
Low Voltage and Wire Speed
Adjust voltage and wire speed, or just voltage, output to a higher setting.
Fast MIG Gun Travel
Slow your travel speed of the MIG Gun making sure to pull or drag the molten
metal puddle.
Excessive Wire Protruding
Move the Contact Tip on the MIG Gun closer to the work piece to shorten the
length of exposed wire.
Material Too Thick
The Elite AC/DC MP200i is rated for a maximum thickness of 3/8”.
Exceeding this will result in poor penetration.
Poor Material Preparation
If welding heavy gauge metals, it may be necessary to increase the welding gap
between the two pieces and also bevel the edges on the weld side of the pieces.
Excessive
Penetration
High Voltage and Wire Speed
Adjust voltage and wire speed, or just voltage, output to a lower setting.
Slow MIG Gun Travel
Increase your travel speed with the MIG Gun.
Warping
Lack of Tack Welds
Tack weld the pieces in multiple areas to keep the pieces from pulling apart.
No Clamping
Use welding clamps to secure the pieces in the proper shape.
Poor Technique
To prevent warping, allow the workpiece to cool after welding small sections at
a time. Move your welding areas around by not completing all the welding in one
section all at once, rather, welding a small amount in one area and then move to
another section area to spread out the heat in the piece.
Содержание MP200i
Страница 1: ...AC DC MP200i WELDER ASSEMBLY AND OPERATING INSTRUCTIONS Item 65375 ...
Страница 31: ...To order parts and supplies 800 343 9353 eastwood com 31 DATA CHART ...
Страница 38: ...38 Eastwood Technical Assistance 800 343 9353 tech eastwood com NOTES ...
Страница 39: ...To order parts and supplies 800 343 9353 eastwood com 39 NOTES ...