G424F(FE) Service Manual
246
Chapter 8. Basic Troubleshooting
Diagnostic Aids for Rich / Lean Operation
SERVICE TOOL ITEM
RICH
LEAN
Pre-catalyst O2 A/ D counts
Consistently > 250
Consistently < 170
Pre-catalyst O2 sensor switching
between high and low
Always high ADC
Always low ADC
Trim valve duty cycle
> 90%
< 10%
Fuel injector pulse width at idle *
< 1.0 msec.
> 8 msec.
Malfunction codes
• Pre-catalyst O2 sensor failed rich
• Pre-catalyst O2 sensor high
• Fuel adapts
• Pre-catalyst O2 sensor failed rich
• Pre-catalyst O2 sensor high
• Fuel adapts
Closed loop operation
Stuck in open loop
Stuck in open loop
(*) The duty cycle injector pulse width criteria for lean or rich operation apply only if the O2 sensor is
functioning properly. If the sensor is not operating properly the criteria may be reversed.
Rich Operation
LP (Trim valve duty cycle>90%)
•
Inspect hoses from AVV port (port on bottom of
mixer) to trim valves and regulator for leaks or
blockages, replace as necessary.
•
Inspect in-line orifices for blockages (in wye),
replace as necessary
•
Check trim valves for proper operation, replace as
necessary
•
Check regulator out pressure, replace if out of
spec
Gasoline (Iniector Pulse Width<1.0 msec.)
•
Inspect fuel cone for damage, replace mixer
assembly as necessary Gasoline (Injector Pulse
Width<1.0 msec)
•
Check gasoline fuel pressure
•
Check injectors for sticking, replace as necessary
Lean Operation
LP (Trim valve duty cycle<10%)
•
Check for vacuum leaks, replace hoses, o-rings,
and gaskets as necessary
•
Check balance line for blockage, replace as
necessary
•
Check vapor hose for restrictions, replace as
necessary
•
Check trim valves for proper operation, replace as
necessary
•
Check regulator out pressure, replace if out of
spec
Gasoline (Injector Pulse Width>8 msec.)
•
Check system voltage
•
Check fuel pressure
•
Check injectors for sticking or obstructions
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Страница 34: ...Diesel Engine Engine Identification 20 1 Exhaust Valve Port 2 Exhaust Manifold 00900232 Exhaust System ...
Страница 138: ...Diesel Engine Engine System 124 NOTE The crankshaft must rotate freely by hand 02900058 ...
Страница 199: ...Diesel Engine Engine System 185 Install the needle valve and nozzle assembly Install the nozzle nut fi900ce fi900ob ...
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Страница 341: ...4TNV98 4TNE98 Diesel Engine Section 3 Engine 87 4TNE98 Engine Figure 6 1 ...
Страница 363: ...4TNV98 4TNE98 Diesel Engine Section 3 Engine 109 Crankshaft and Camshaft Components Figure 6 84 ...
Страница 423: ...4TNV98 4TNE98 Diesel Engine Section 4 Fuel System 169 Fuel System Components Figure 7 1 ...
Страница 425: ...4TNV98 4TNE98 Diesel Engine Section 4 Fuel System 171 Structure And Operation Of Fuel Injection Pump Figure 7 3 ...
Страница 468: ...4TNV98 4TNE98 Diesel Engine Section 6 Lubrication System 214 Lubrication System Diagram Figure 9 1 ...
Страница 477: ...4TNV98 4TNE98 Diesel Engine Section 7 Starter Motor 223 Starter Motor Troubleshooting ...
Страница 494: ...4TNV98 4TNE98 Diesel Engine Section 8 Troubleshooting 240 Troubleshooting Charts ...
Страница 495: ...4TNV98 4TNE98 Diesel Engine Section 8 Troubleshooting 241 ...
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Страница 498: ...4TNV98 4TNE98 Diesel Engine Section 8 Troubleshooting 244 4TNE98 Engine ...
Страница 499: ...Service Manual G424FE LP Engine G424F LP Gasoline Engine G20G G25G G30G SB4320E00 Jan 2008 ...
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Страница 529: ...G424F FE Service Manual Chapter 2 Recommended Maintenance 29 ...
Страница 534: ...G424F FE Service Manual Chapter 3 Engine Mechanical System 34 MAIN BEARINGS 0 50 UNDERSIZE ...
Страница 584: ...G424F FE Service Manual Chapter 3 Engine Mechanical System 84 ...
Страница 611: ...G424F FE Service Manual Chapter 4 Engine Electrical System 111 2 Alternator and outer terminal connection inspection ...
Страница 649: ...G424F FE Service Manual Chapter 5 Engine Management System EMS 149 Figure 22 SECM Wiring Diagram for G424FE LP System ...
Страница 727: ...G424F FE Service Manual 227 Chapter 8 Basic Troubleshooting Irregular Idling Or Engine Is Suddenly Stopped ...
Страница 728: ...G424F FE Service Manual 228 Chapter 8 Basic Troubleshooting Engine Hesitation Or Insuffient Accelelation ...
Страница 729: ...G424F FE Service Manual 229 Chapter 8 Basic Troubleshooting ...
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Страница 1024: ...A654030 00 ELECTRIC SCHEMATIC MODEL D20 25 30G EM0QM EM0QN Yanmar 4TNE98 Tier 3 ...
Страница 1025: ...A604500 00 ELECTRIC SCHEMATIC MODEL G20 25 30G EM0QF EM0QG GM G424F Non Certi LP ...
Страница 1026: ...A604510 00 ELECTRIC SCHEMATIC MODEL G20 25 30G EM0QH EM0QJ GM G424F Non Certi GAS ...
Страница 1027: ...A604516 00 ELECTRIC SCHEMATIC MODEL G20 25 30G EM0QY EM0QZ GM G424FE Tier 3 LP ...
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Страница 1059: ...Safety Section 29 Lean away from the direction of fall Lean forward ...
Страница 1071: ...General Section 41 Typical Example Side Shifter Serial Number If Equipped ...