SB2003E00
Dec. 1998
The proper and safe lubrication and maintenance
for this machine, recommended by DOOSAN, are
outlined in the OPERATION & MAINTENANCE
GUIDE for this machine.
Improper performance of lubrication or
maintenance procedures is dangerous and could
result in injury or death. Read and understand the
OPERATION & MAINTENANCE GUIDE before
performing any lubrication or maintenance.
Do not operate this machine unless you have
read and understand the instructions in the
OPERATOR'S GUIDE. Improper machine
operation is dangerous and could result in
injury or death.
5. Use steps and grab handles (if applicable) when
mounting or dismounting a machine. Clean any mud or
debris from steps, walkways or work platforms before
using. Always face machine when using steps, ladders
and walkways. When it is not possible to use the
designed access system, provide ladders, scaffolds, or
work platforms to perform safe repair operations.
6. To avoid back injury, use a hoist when lifting
components which weigh 23 kg (50 lb.) or more. Make
sure all chains, hooks, slings, etc., are in good
condition and are of the correct capacity. Be sure
hooks are positioned correctly. Lifting eyes are not to
be side loaded during a lifting operation.
7. To avoid burns, be alert for hot parts on machines
which have just been stopped and hot fluids in lines,
tubes and compartments.
8. Be careful when removing cover plates. Gradually
back off the last two bolts or nuts located at opposite
ends of the cover or device and pry cover loose to
relieve any spring or other pressure, before removing
the last two bolts or nuts completely.
9. Be careful when removing filler caps, breathers and
plugs on the machine. Hold a rag over the cap or plug
to prevent being sprayed or splashed by liquids under
pressure. The danger is even greater if the machine
has just been stopped because fluids can be hot.
10. Always use tools that are in good condition and be
sure you understand how to use them before
performing any service work.
11. Reinstall all fasteners with same part number. Do not
use a lesser quality fastener if replacements are
necessary. Do not mix metric fasteners with
standard nuts and bolts.
12. If possible, make all repairs with the machine parked
on a level, hard surface. Block machine so it does
not roll while working on or under machine.
Theserviceman or mechanic maybe unfamiliar with many
of the systems on this machine. This makes it important
to use caution when performing service work. A
knowledge of the system and/or components is
important before the removal or disassembly of any
component.
Because of the size of some of the machine
components, the serviceman or mechanic should check
the weights noted in this Manual, Use proper lifting
procedures when removing any components.
Following is a list of basic precautions that should always
be observed.
1. Readand understand all Warning plates and decals on
the machine before operating, lubricating or repairing
the product.
2. Always wear protective glasses and protective shoes
when working around machines. In particular, wear
protective glasses when pounding on any part of the
machine or its attachments with a hammer or sledge.
Use welders gloves, hood/goggles, apron and other
protective clothing appropriate to the welding job
being performed. Do not wear loose-fitting or torn
clothing. Remove all rings from fingers when working
on machinery.
3. Do not work on any machine that is supported only by
lift jacks or a hoist. Always use blocks or jack stands
to support the machine before performing any
disassembly.
4. Lower the forks or other implements to the ground
before performing any work on the machine. If this
cannot be done, make sure the forks or other
implements are blocked correctly to prevent them
from dropping unexpectedly.
SAFETY
WARNING
WARNING
WARNING
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Страница 5: ...Specifications TORQUE SPECIFICATIONS SB2004E00 D e c 1 9 9 8 ...
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Страница 34: ...Diesel Engine Engine Identification 20 1 Exhaust Valve Port 2 Exhaust Manifold 00900232 Exhaust System ...
Страница 138: ...Diesel Engine Engine System 124 NOTE The crankshaft must rotate freely by hand 02900058 ...
Страница 199: ...Diesel Engine Engine System 185 Install the needle valve and nozzle assembly Install the nozzle nut fi900ce fi900ob ...
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Страница 334: ...4TNV98 4TNE98 Diesel Engine Section 3 Engine 80 Cylinder Head Cylinder Head Components 4TNV98 Engine Figure 6 36 ...
Страница 341: ...4TNV98 4TNE98 Diesel Engine Section 3 Engine 87 4TNE98 Engine Figure 6 1 ...
Страница 363: ...4TNV98 4TNE98 Diesel Engine Section 3 Engine 109 Crankshaft and Camshaft Components Figure 6 84 ...
Страница 423: ...4TNV98 4TNE98 Diesel Engine Section 4 Fuel System 169 Fuel System Components Figure 7 1 ...
Страница 425: ...4TNV98 4TNE98 Diesel Engine Section 4 Fuel System 171 Structure And Operation Of Fuel Injection Pump Figure 7 3 ...
Страница 468: ...4TNV98 4TNE98 Diesel Engine Section 6 Lubrication System 214 Lubrication System Diagram Figure 9 1 ...
Страница 477: ...4TNV98 4TNE98 Diesel Engine Section 7 Starter Motor 223 Starter Motor Troubleshooting ...
Страница 494: ...4TNV98 4TNE98 Diesel Engine Section 8 Troubleshooting 240 Troubleshooting Charts ...
Страница 495: ...4TNV98 4TNE98 Diesel Engine Section 8 Troubleshooting 241 ...
Страница 496: ...4TNV98 4TNE98 Diesel Engine Section 8 Troubleshooting 242 ...
Страница 498: ...4TNV98 4TNE98 Diesel Engine Section 8 Troubleshooting 244 4TNE98 Engine ...
Страница 499: ...Service Manual G424FE LP Engine G424F LP Gasoline Engine G20G G25G G30G SB4320E00 Jan 2008 ...
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Страница 529: ...G424F FE Service Manual Chapter 2 Recommended Maintenance 29 ...
Страница 534: ...G424F FE Service Manual Chapter 3 Engine Mechanical System 34 MAIN BEARINGS 0 50 UNDERSIZE ...
Страница 584: ...G424F FE Service Manual Chapter 3 Engine Mechanical System 84 ...
Страница 611: ...G424F FE Service Manual Chapter 4 Engine Electrical System 111 2 Alternator and outer terminal connection inspection ...
Страница 649: ...G424F FE Service Manual Chapter 5 Engine Management System EMS 149 Figure 22 SECM Wiring Diagram for G424FE LP System ...
Страница 727: ...G424F FE Service Manual 227 Chapter 8 Basic Troubleshooting Irregular Idling Or Engine Is Suddenly Stopped ...
Страница 728: ...G424F FE Service Manual 228 Chapter 8 Basic Troubleshooting Engine Hesitation Or Insuffient Accelelation ...
Страница 729: ...G424F FE Service Manual 229 Chapter 8 Basic Troubleshooting ...
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Страница 820: ...Power Train System Operation 14 Hydraulic System ...
Страница 822: ...Power Train System Operation 16 Hydraulic System ...
Страница 824: ...Power Train System Operation 18 Hydraulic System ...
Страница 826: ...Power Train System Operation 20 Hydraulic System ...
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Страница 1023: ...A374081 01 ELECTRIC SCHEMATIC MODEL D20 25 30G EM0K2 EM0K3 Cummins B3 3 ...
Страница 1024: ...A654030 00 ELECTRIC SCHEMATIC MODEL D20 25 30G EM0QM EM0QN Yanmar 4TNE98 Tier 3 ...
Страница 1025: ...A604500 00 ELECTRIC SCHEMATIC MODEL G20 25 30G EM0QF EM0QG GM G424F Non Certi LP ...
Страница 1026: ...A604510 00 ELECTRIC SCHEMATIC MODEL G20 25 30G EM0QH EM0QJ GM G424F Non Certi GAS ...
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Страница 1059: ...Safety Section 29 Lean away from the direction of fall Lean forward ...
Страница 1071: ...General Section 41 Typical Example Side Shifter Serial Number If Equipped ...