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Содержание IMOW ICE251

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Страница 2: ...ough our online after sales service system customers can process their warranty claims order spare parts and consult the operation manuals maintenance materials and spare parts With business all over...

Страница 3: ...ference between your product and the description in this manual If you have any questions please keep in touch with the sales department or let the agents know Forklift truck ICE301B has already passe...

Страница 4: ...truck started unexpected Press the emergency stop switch Set the key switch to the OFF position and remove the key 4 Before starting to operate truck Be in operating position Place directional contro...

Страница 5: ...the extent that it would create a hazard 10 Truck shall be kept in a clean condition to minimize fire hazards facilitate detection of loose or detective parts Modifications and additions which affect...

Страница 6: ...rsion Specifications 14 1 5 1Performance data for standard trucks 14 1 5 2Dimensions 2 Commissioning 2 1Using the Truck for the First Time 21 2 2During brake in 3 Operation 3 1Safety Regulations for t...

Страница 7: ...gravity 4 6 battery maintenance 38 5 Forklift Truck Maintenance 5 1Operational safety and environmental protection 39 5 2 Maintenance Safety Regulations 39 5 3 Servicing and inspection 40 5 3 1 Maint...

Страница 8: ...is considered the person who in accordance with existing contractual agreements between the owner and user of the industrial truck is charged with operational duties The proprietor must ensure that th...

Страница 9: ...n The electric forklift truck is use for industrial floors and industrial elevator The capacity can be obtained from the data plate The capacity with respect to lift height and load center of gravity...

Страница 10: ...nt 1 Counter weight 9 Load backrest 2 Caution light 10 Forks 3 Overhead Guard 11 Steer wheels 4 Steering wheel 12 Battery hood 5 Rearview mirror 13 Chassis 6 Mast 14 Seat 7 Headlight 15 Drive wheels 8...

Страница 11: ...nit 24 Accelerator pedal 18 Lifting lever 25 Brake pedal 19 Tilting lever 26 Emergency stop switch 20 Side lever 27 Hand brake lever 21 Attachment lever 28 Steering column tilting angle 22 Caution lig...

Страница 12: ...l manner that is when the wheel is turn right the truck will turn to the right When the wheel is turn left the truck will turn to the left When press the horn button it will sound 1 3 2key switch 23 T...

Страница 13: ...maining charge percentage 3 LED 3 always on it indicates interlock switch opened LED 3 flashing it indicates interlock switch closed the display start timing 4 LED 4 displays the the fault code 5 LED...

Страница 14: ...nload App through QR code labelled on the truck 1 Register a new account 2 Activate Bluetooth and connect the truck 3 Monitor battery status and truck location in real time 1 3 4 Emergency stop switch...

Страница 15: ...ed or accelerator pedal does not have to do with the lowering speed of the forks Tilting lever button 19 The mast can be tilted by operation of this tilting lever Pulling on this lever backwards will...

Страница 16: ...t back Driver sits on Pull forward the seat back adjusting switch 1 and adjust the back inclination Release the switch the seat back will be locked Safety belt Fasten safety belt before driving It pro...

Страница 17: ...dard and protects the operator from falling materials It is forbidden for use a truck that does not with safeguard Fork stopper Fork stoppers are locked the forks in position To adjust fork spacing pu...

Страница 18: ...l Bolt fastening label Air pressure of pneumatic tire label Notice No standing under the load carriage label Hand brake label Instruction label Gas spring indicator label Wear the helmet when driving...

Страница 19: ...o not attempt to get out of the truck because the speed of overturn is much faster than you You should hold the steering wheel handle and this practice will let you in the seats It is forbidden to flu...

Страница 20: ...put kw 2 Vehicle name 10 load lift height table 3 Model no 11 License no 4 Serial no 12 Load capacity kg 5 Date of build 13 Load center mm 6 Truck weight with battery kg 14 Max allowable battery weigh...

Страница 21: ...t The maximum capacity is shown as a table with a given load centre of gravity D inmm and the required lift height H in mm The capacity plate of the truck indicates the truck s capacity with the forks...

Страница 22: ...include battery kg 3770 2 2 Axle loading laden driving wheels steering wheels kg 5490 780 2 3 Axle loading unladen driving wheels steering wheels kg 1450 2320 3 1 Tyre type driving wheels steering whe...

Страница 23: ...4 20 Length to face of forks l2 mm 2503 4 21 Overall width b1 b2 mm 1154 4 22 Fork dimensions s e l mm 40 125 1070 4 23 Fork carriage class type A B 2A 4 24 Fork carriage width b3 mm 1090 4 31 Ground...

Страница 24: ...aden 15 15 5 10 Service brake type Hydraulic Mechanical park brake type Mechanical 6 1 Drive motor rating S2 60 min kW 10 6 2 Lift motor rating at S3 15 kW 12 6 3 The maximum allowed size battery mm 7...

Страница 25: ...18...

Страница 26: ...orks and body include tire The lift truck keeps the balance of weight between the truck body and the load on the forks with the center of the front wheels as a fulcrum when the rated capacity load is...

Страница 27: ...triangle the trucks shall overturn in the corresponding direction Warning Gravity and stability The combined center that is composed of the barycenter and the load center determine the stability of li...

Страница 28: ...t 2 1 1Lifting the truck by crane The Fork Lift Truck is designed for material handling only It is inappropriate for long distance transportation The Fork Lift Truck must be transported by ship train...

Страница 29: ...ety measures adopted 2 1 3 Towing The towing rod on the bottom of the counter balance is used to pull and drag the truck Towing procedure You can tow the forklift to the safe place with towing rod whe...

Страница 30: ...machine under light load conditions for the first stage of operation to get the most from it Especially the requirements given below should be observed while the machine is in a stage of 100 hours of...

Страница 31: ...th your truck and operating procedures If there is something in the manual you do not understand ask After sales service personnel to explain it to you 2 Get permission from supervisor Only trained an...

Страница 32: ...ep s and safety grip facing the truck when mounting or dismounting the truck 8 Never move controls unless properly seated Never attempt to work the controls unless properly seated Before staring adjus...

Страница 33: ...ualified personnel for slinging operation should perform making use of a hook or crane arm attachment Take care not to protrude the forks out of the load The protruded fork tips may damage or turn ove...

Страница 34: ...goods fallen Load bracket protect you load goods smoothly It is forbidden to use truck without safeguard or load bracket 20 Forbidden walk down or up the fork It is forbidden to walk down the fork or...

Страница 35: ...ilt the mast with the load raised high 25 To handle bulky loads When handling bulky loads which restrict your vision operate the machine In reverse or have a guide When you have a guide make sure you...

Страница 36: ...ea in advance 31 Back down and drive up When operating loaded truck have the rear end of your machine pointed downhill When operating unloaded truck have the rear end of your machine pointed upgrade 3...

Страница 37: ...s don t operate the truck outside 35 Parking correctly Pulling the hand brake when parking on flat If necessarily parking on ramp you should place the wedges under wheels Descending and a little forwa...

Страница 38: ...commissioned operated or a load unit lifted the driver must ensure that there is nobody within the hazardous area Checks and operations to be performed before starting daily work Visually inspect the...

Страница 39: ...t earlier than as with the front wheel steering car Stopping or parking the truck Slow down and press the brake pedal to stop the truck Place the travel combination switch in neutral Down the forks on...

Страница 40: ...e deposit area slow down your truck Once stop the truck right in front of the area where your load is to be deposited Check the condition of the deposit position Tilt the mast forward until forks beco...

Страница 41: ...o 20 cm above the ground Tilt the mast backward fully and move to the desired area 3 2 5Check after operation Clean and check the truck after operation Damage or leakage Add grease if necessarily Chec...

Страница 42: ...e connection Not allowing changing from anode to cathode otherwise resulting in sparkle burning and explosion 4 Do not overuse battery If you use up the energy of battery till the forklift immovabilit...

Страница 43: ...battery connector are not close or which destroys connector and electrical units as a rule 4 3 1 Charging Procedure Insert the electric switch key and turn clockwise Tilt the lift mast forwards slight...

Страница 44: ...y 1 Press the switch 1 open the battery hood 2 expose the battery 2 Disconnect the battery wires harness from the truck 3 Attach the lifting hook to the battery 4 Sling the battery to a certain height...

Страница 45: ...38 4 5Battery maintenance 1 Remaining clean battery Keep dryness and cleanness on the surface of battery the point for connecting with wire is also dry and clean See the APPENDIX...

Страница 46: ...l service centre Lifting and jacking up When the Forklift Truck is to be lifted the lifting gear must only be secured to the points specially provided for this purpose When jacking up the Forklift Tru...

Страница 47: ...ance of the Forklift Truck When replacing factory fitted tyres only used original manufacturer s spare parts as otherwise the data plate specifications will not be kept When changing wheels and tyres...

Страница 48: ...and relays Fix the motor and cable Power supply Visually inspect battery Visually inspect battery plug Check battery cable connections are secure grease terminals if necessary Travel Check transmissi...

Страница 49: ...Load handler and Pallet for wear and damage Perform sight check of rollers sliding elements and stops Steering system Test electric steering Check steering toothing for wear and lubricate Lubrication...

Страница 50: ...43 5 4 Lubrication Schedule...

Страница 51: ...44...

Страница 52: ...bles of different grades The only exception to this is when mixing is expressly stipulated in the Operating Instructions Avoid spillage Spilled liquids must be removed immediately with suitable bondin...

Страница 53: ...ICE301B 2500 38 2500 34 2700 38 2700 34 3000 42 3000 36 3300 42 3300 36 3600 40 3500 38 4000 42 3600 38 3 stage Mast ICE301B 4300 38 4000 42 4500 40 4300 42 4800 42 4500 44 5000 44 5500 46 6000 48 Mas...

Страница 54: ...nt accidental roll Make sure the travel combination switch on neutral position 2 Pull up the hand brake lever 3 Shut off switch and control the lift and tilt lever several times so that the inner pres...

Страница 55: ...ted capacity see 1 5 1Performance data for standard trucks Trouble Probably cause Method of troubleshooting Too much noise When traveling or change direction Gear clearance is too big Too much worn of...

Страница 56: ...iding valve or blocking in valve Adjust pressure or clear dirt 5 Too high viscosity oil Replace wrong oil 6 The steering fails to return to its natural position due to breakage of locking spring or in...

Страница 57: ...ontrol valve then goes to lifting cylinder or tilting cylinder When lifting and tilting spool is in neutral the lifting pump is out off work When pulling lifting spool high pressure oil goes to the bo...

Страница 58: ...d from loose suction side joint Retighten each joint Cavitation due to too high oil viscosity replace with new oil having proper viscosity for temperature at which pump is to be operate to operate whe...

Страница 59: ...lve assembly Lowering distance of mast is big when spool valve is in the center Valve body and spool valve is worn and clearance between them is too great Replace spool valve with specified clearance...

Страница 60: ...f 300mm the main relieve valve is all right Otherwise adjust it as step 3 3 If the forklift can t work enhance the pressure main relieve valve remove the front soleplate loosen the tightening nut of t...

Страница 61: ...Carriage bracket assembly out of adjustment Adjust clearance with thrust metal and carriage side roller 2 Insufficient clearance between inner and outer masts or rollers and mast Adjust clearance wit...

Страница 62: ...ting in excessive inner leaks Replace Yx ring 3 Springs of the multiple control valve and its relief valve are inoperative oil leaks Replace 4 Excessive wear occurs of the hydraulic control valve resu...

Страница 63: ...t solved replace the logic board 176 HOME SENS ERR XX The controller detected a difference between the estimated absolute orientation of the rotor and the position of the index signal ABI encoder It i...

Страница 64: ...the hardware Each controller produced is signed at the end of line test with a specific code mark saved in EEPROM according to the customized Part Number According with this sign only the customized...

Страница 65: ...AILURE 3 A hardware problem in the logic board due to high currents overload An overcurrent condition is triggered even if the power bridge is not driven The failure lies in the controller hardware Re...

Страница 66: ...mpedance between U V and W terminals and Batt terminal of the controller Check the motor leakage to truck frame If the motor connections are OK and there are no external low impedance paths the proble...

Страница 67: ...FETs and expects the phase voltages increase toward the positive rail value If one phase voltage is below 66 of the rail voltage this alarm occurs Cause2 If the problem occurs at start up the LC does...

Страница 68: ...checks if the contactor is stuck The controller drives the power bridge for several dozens of milliseconds trying to discharge the capacitors bank If the capacitor voltage does not decrease by more th...

Страница 69: ...s 196 MOT PHASE SH 36 MOT PHASE SH 37 MOT PHASE SH 38 Short circuit between two motor phases The number that follows the alarm identifies where the short circuit is located 36 U V short circuit 37 U W...

Страница 70: ...ts are activated at the same time Check if there are wrong connections in the external wiring Using the TESTER function verify that inputs are in accordance with the actual state of the external switc...

Страница 71: ...assistance to your dealer technician in order to verify that the maximum current that can be supplied by the hardware is not exceeded In case no failures problems have been found the problem is 202 VD...

Страница 72: ...ck from the encoder has a jump higher than 40 Hz in few tens of milliseconds This condition is related to an encoder failure Check the electrical and the mechanical functionality of the encoder and th...

Страница 73: ...ER ABI PWM The controller does not detect correct information on PWM input at start up Re cycle the key Check the sensor in order to verify that it works properly Check the wiring If the problem occur...

Страница 74: ...arge and the BATTERY CHECK setting is other than 0 refer to SET OPTION menu Check the battery charge and charge it if necessary If the battery is actually charged measure the battery voltage through a...

Страница 75: ...ND Absolute feedback sensor acquired 172 ACQUIRE ABORT The acquiring procedure relative to the absolute feedback sensor aborted 168 SIN COS D ERR This alarm occurs only when the controller is configur...

Страница 76: ...rnal components Replace the logic board 214 EVP COIL OPEN No load is connected between the NEVP output A19 and the electrovalve positive terminal Check the EVP condition Check the EVP wiring If the pr...

Страница 77: ...ppears at key on without any CLEAR EEPROM performed replace the controller 241 COIL SHOR EVAUX This alarm occurs when there is an overload of one or more EV driver As soon as the overload condition ha...

Страница 78: ...nce with the parameters set If the problem is not solved replace the controller 246 EB DRIV OPEN The EB coil driver is not able to drive the load The device itself or its driving circuit is damaged Th...

Страница 79: ...he wirings Check if there are failures in the micro switches 228 TILLER OPEN Tiller seat input has been inactive for more than 30 seconds Activate the tiller seat input Check the tiller seat input sta...

Страница 80: ...read by the microcontroller is at its maximum value without the hand brake request Check the mechanical calibration and the functionality of the brake potentiometer If the alarm is still present repla...

Страница 81: ...ontacts being open Verify the EPS functionality 78 VACC NOT OK At key on and immediately after that the travel demands have been turned off This alarm occurs if the ACCELERATOR reading in TESTER funct...

Страница 82: ...CC function Acquire the maximum and minimum potentiometer values through the PROGRAM VACC function If the alarm is still present check the mechanical calibration and the functionality of the accelerat...

Страница 83: ...The voltage read by the microcontroller at the steering sensor input is not within the STEER RIGHT VOLT STEER Acquire the maximum and minimum values coming from the steering potentiometer through the...

Страница 84: ...77 APPENDIX...

Страница 85: ...nstructions 2 2 1 Battery Introduction 2 2 2 Instructions 2 2 3 Display Instrument 3 2 4 Battery Nameplate 4 Chapter 3 Charging 5 Chapter 4 Storage 7 Chapter 5 Transportation 7 Chapter 6 Common Proble...

Страница 86: ...or a long time DO NOT disassemble squeeze puncture or heat the battery Lithium batteries are forbidden for those who lack the knowledge of safe use of lithium batteries DO NOT immerse the battery in w...

Страница 87: ...e charged in time to avoid damage caused by over discharge of the battery after self discharge 4 Do not place metal objects such as wrenches knives on the lithium battery or other objects that may cau...

Страница 88: ...e second flash alternately it indicates that the battery is low and must be charged The battery remaining capacity is displayed 100 indicates that the battery is fully charged 2 Total voltage The sum...

Страница 89: ...82 2 4 Battery Nameplate No Name No Name 1 Battery model 4 Cell Type 2 Nominal Voltage 5 Nominal Capacity 3 Nominal Energy 6 Version NO 7 Battery Weight 8 Date 9 Serial No...

Страница 90: ...r overcharge 5 When charging connect the battery plug connector to the charger plug connector and there will be contactor sound after starting charging the circular display meter will display the tota...

Страница 91: ...be stored in a temperature environment of 0 C 40 C 3 Store in a dry ventilated and cool environment avoid direct sunlight high temperature high humidity corrosive gas severe vibration etc 4 DO NOT sta...

Страница 92: ...hould be avoided and throwing rolling inverting squeezing and excessive stacking are prohibited 2 Prevent rain during transportation 3 Ensure that the battery or battery pack has been disconnected fro...

Страница 93: ...s looseness cracks cracks in the insulation layer burn marks etc of the battery s pole pressing bolts conductive strips main circuit wires and connectors are found before and during the installation s...

Страница 94: ...exposed to heavy rain during use 5 Estimate the charging time and discharging time of the battery according to the actual status of use of the battery or battery pack observe whether there is any abn...

Страница 95: ...e that the resistance value meets the Chinese national standard 500 V and to ensure that there is no electric leakage with the battery once a month 7 3 Disposal of Used Battery Packs To prevent enviro...

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