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Digga Magnum II Series, Руководство оператора и каталог запасных частей

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NOTE:

Belt tension should be checked in four places evenly spaced around one full rotor rotation. Take

the average of the four readings. Test the tension of the belt by checking the deflection in the belt

halfway between the two sprockets. A new belt on a standard mulcher should not move more than 

6.35mm with

24.95 kg

 of pressure (when warm) or

 15.87 kg

 of pressure (when cold).

MODELS

NEW 

BELT

USED BELT 

(24 + HOURS OF USE)

WARM 

TENSION

COLD 

TENSION 

(21°C)

WARM 

TENSION

COLD 

TENSION 

(21°C)

ALL STANDARD 

60” MULCHERS

(NOT INCLUDING 

FORESTRY 

MULCHERS)

90-94 HZ

65-69 HZ

77-82 HZ

49-54 HZ

6.35mm

Deflection @

24.04-25.85 kg

6.35mm

Deflection @

15.42-16.78 kg

6.35mm

Deflection @

19.5-20.86 kg

6.35mm

Deflection @

9.98-11.34 kg

3.81mm 

Deflection @

12.25-13.61 kg

4.76mm

Deflection @

9.97-10.89 kg

3.81mm 

Deflection @

9.53-10.43 kg

4.76mm

Deflection @

5.44-6.35 kg

60” FORESTRY 

MULCHERS ONLY

115-120 HZ

72-77 HZ

98-104 HZ

60-65 HZ

6.35mm

Deflection @

39.83-38.55 kg

6.35mm

Deflection @

17.69-19.05kg

6.35mm 

Deflection @

27.67-30.39 kg

6.35mm

Deflection @

12.70-14.52 kg

2.54mm

Deflection @

12.25-13.61 kg

4.76mm

Deflection @

11.79-13.15 kg

3.18mm

Deflection @

11.79-13.15kg

4.76mm

Deflection @

8.62-9.98 kg

ADJUSTING BELT TENSION AND/OR REMOVAL

1.

Remove the drive belt cover, top right compartment cover and right maintenance access cover

on the back of the

 

mulcher.

NOTE:

Either support the top right cover to prevent strain on the gauge hose or be sure that there is

no pressure in the system and disconnect the hose going to the gauge from the motor. (If so

equipped.)

TENSIONING BOLT

(TOP AND BOTTOM OF HOUSING) 

SHOWN COMPLETELY RETRACTED 

FOR BELT REMOVAL

OVERHUNG LOAD ADAPTER 

HOUSING

HOUSING SEAL PLATE

REMOVE BACK TWO CAP

 

SCREWS SECURING

OVERHUNG LOAD ADAPTER TO MAINFRAME

FOR BELT REMOVAL

(TOP AND BOTTOM OF HOUSING)

REMOVE MAINTENANCE ACCESS COVER 

FOR ACCESS TO BOTTOM CAP

 

SCREW

AND TENSIONING BOLT.

REMOVE ADAPTER FITTING AND 

BREATHER VENT FOR BELT REMOVAL.

2.

After testing the tension of the belt (See “CHECKING BELT TENSION”) loosen the two cap

screws on the housing seal plate (completely remove seal plate for belt removal) and the four

cap screws securing the overhung load adapter to the mainframe.

3.

Back off the hex nuts on the top and bottom tensioning bolt. If adjusting belt tension go to Step

#9. Go to Step #4 to remove drive belt.

4.

Clean area around breather vent and fitting on overhung load adapter assembly. Remove

adapter fitting and vent and plug housing port to prevent contaminants from entering the system.

5.

Remove the back two cap crews (one on top and bottom) that secure the overhung load

adapter to the mainframe.

MAINTENANCE & SERVICE

PM-000102-A  OCTOBER 2017

29

Содержание Magnum II Series

Страница 1: ...OPERATOR S AND PARTS MANUAL MAGNUM MULCHER SERIES II FOR SKID STEER AND EXCAVATOR SERIAL NUMBER MODEL NUMBER PM 000102 A...

Страница 2: ......

Страница 3: ...BY STANDERS AND LIVESTOCK BEFORE OPERATING THE MULCHER IS CAPABLE OF PRODUCING LARGE AMOUNTS OF FLYING DEBRIS IN ALL DIRECTIONS WARNING BEFORE LEAVING THE OPERATOR S SEAT LOWER THE LIFT ARMS AGAINST...

Страница 4: ...Tie Down Points 26 Transporting 26 MAINTENANCE AND SERVICE Maintenance Schedule 27 Lubrication Specifications 28 Replacing Teeth 29 Drive Belt Tensioning and or Removal 29 Sprocket Removal and Install...

Страница 5: ...rimary responsibility for safety with this equipment falls to the operator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any por...

Страница 6: ...d the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER S MANUAL S READ AND UNDERSTAND ALL SAFETY STATEMEN...

Страница 7: ...or death Hydraulic leaks under pressure may not be visible Before connecting or disconnecting hydraulic hoses read your prime mover s operator s manual for detailed instructions on connecting and disc...

Страница 8: ...re they are in good condition for the task required Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained...

Страница 9: ...lastic etc Follow all federal state and local regulations for recycling and disposal of the fluid andcomponents OPERATING THE MULCHER Block off work area from bystanders livestock etc Flying debris ca...

Страница 10: ...spilled fuel Secure cap tightly when done MAINTAINING THE MULCHER Before performing maintenance disengage auxiliary hydraulics lower the attachment to the ground turn off the engine remove the key an...

Страница 11: ...591 40719 40591 MODEL NUMBER 41059 40591 4167 40151 41020 40161 41200 40591 4167 4167 40151 40591 40719 41200 40719 40719 40591 41087 41059 40949 41204 40307 SERIAL TAG LOCATION 4132 LOGO 41020 IMPORT...

Страница 12: ...H PRESSURE FLUID PART 40151 DANGER ROTATING DRUM PART 40591 DANGER STAND CLEAR PART 4105 WARNING GUARDS PART 40949 CLEAN DEBRIS 40 HOURS PART 41087 DANGER GUARD MISSING PART 40307 NOTICE MOTOR FAILURE...

Страница 13: ...41192 MANUAL STORAGE INSIDE PART 41059 MULCHER LOGO PART 41020 GREASE EVERY 200 HOURS PART 41166 CHECK OIL LEVEL PART 4132 NOTE Contact your local dealer for model number and logo decals DIGGA LOGO S...

Страница 14: ...teer loader mulchers 66 CC on the combination and excavator mulchers and 76 CC on the forestry mulchers NOTICE Insufficient RPM below 1800 will greatly reduce the productivity of your unit while over...

Страница 15: ...83 58 30 22 61 170 33 66 30 18 03 62 80 20 07 59 60 21 84 LPM DISPLACEMENT CC SCREW M12X100 DIMENSION X mm DISPLACEMENT CC SCREW M12X100 DIMENSION X mm DISPLACEMENT CC SCREW M12X100 DIMENSION X mm 13...

Страница 16: ...0 99 61 40 32 51 58 30 33 78 170 33 66 30 30 23 62 80 31 75 59 60 33 27 174 11 67 70 29 46 64 20 31 24 60 90 32 77 177 90 69 20 28 96 65 60 30 48 62 30 32 00 181 68 70 70 28 19 66 90 29 97 63 60 31 50...

Страница 17: ...r mounting to excavator mounting A special 60 mulcher is designed for a universal skid steer hitch forestry vehicle When installing a hydraulic 3 line mulcher onto your prime mover a control box assem...

Страница 18: ...E MULCHER IS SECURELY LATCHED TO THE ATTACHMENT MECHANISM OF YOUR UNIT FAILURE TO DO SO COULD RESULT IN SEPARATION OF THE ATTACHMENT FROM THEUNIT CLEAR THE AREA OF ALL BYSTANDERS DURING INSTALLATION I...

Страница 19: ...eroute hoses before operating Route hoses in such a fashion to prevent pinching or chafing WARNING TO AVOID SERIOUS PERSONAL INJURY MAKE SURE THE MULCHER IS SECURELY LATCHED TO THE ATTACHMENT MECHANIS...

Страница 20: ...ox 15754 or pigtail adaptor going to in cab electrical outlet 4 Remove the push over bar 5 Adjust motor displacement for correct rotor RPM See Set Upinstructions TO CHANGE FROM EXCAVATOR MOUNTING TO S...

Страница 21: ...ng to prevent over pressurization of the motor case causing severe hydraulic system damage which is not covered by warranty OPERATION INTENDED USE This unit was designed to mulch brush and small trees...

Страница 22: ...for an extended amount of time Running the mulcher at maximum pressure levels can shorten the life of the hydraulic components Operating the unit slightly below maximum pressure will create less heat...

Страница 23: ...to follow this shut down and restart procedure will cause severe damage to the hydraulic system of the attachment and void all warranties Care must be taken when shutting the high flow switch to the...

Страница 24: ...Excavator When clearing brush start at the top and using a sweeping action swing the unit back and forth through the brush while lowering at a pace that will not decrease the rotor rpm Once you are c...

Страница 25: ...n overhung load adapter See Maintenance instructions NOTE Additional precautions for long term storage would be to touch up all unpainted surfaces with paint to prevent rust REMOVAL FROM STORAGE Wash...

Страница 26: ...as recommended Check unit stability before transporting WARNING VERIFY THAT ALL TIE DOWN ACCESSORIES CHAINS SLINGS ROPES SHACKLES AND ETC ARE CAPABLE OF MAINTAINING ATTACHMENT STABILITY DURING TRANSPO...

Страница 27: ...elds Repair as required Clean rotor of any accumulated debris and dirt Clean internal mulcher compartments including drive belt housing area Check drive belt tension Check oil level in overhung load a...

Страница 28: ...g compartment along with a grease relief vent plug The left bearing lubrication fitting is located on the bearing housing along with a grease relief vent plug Normal pressure build up during operation...

Страница 29: ...that is higher in the center towards the bolt head NOTICE Failure to start both bolts into the tooth first before tightening a bolt can bind the other bolt and damage the bolt and possibly the cuttin...

Страница 30: ...ive belt cover top right compartment cover and right maintenance access cover on the back of the mulcher NOTE Either support the top right cover to prevent strain on the gauge hose or be sure that the...

Страница 31: ...apter to the mainframe Torque to 250 ft lbs 13 Check to ensure the tensioning bolts are snug and then tighten the hexnuts 14 Install the housing seal plate so that it is against the overhung load adap...

Страница 32: ...iven sprocket first making sure that it will clear the grease lines and drive belt cover 6 With the key in the shaft keyway position the assembly onto the shaft allowing for small 03 06 axial movement...

Страница 33: ...can cause sprocket and or bushing breakage NOTE To insure proper bushing sprocket performance full bushing contact on the shaft is recommended ROTOR REMOVAL AND INSTALLATION An overhead hoist is requ...

Страница 34: ...ack into the mainframe 7 Follow Steps 15 and 17 through 25 under REPLACING AND OR SERVICING THE LOWER BEARINGS CHECKING AND OR CHANGING OIL IN OVERHUNG LOAD ADAPTER Before checking adding or changing...

Страница 35: ...oil after the mulcher has been in operation allow time for the oil and housing to cool down If changing oil prior to operating engage mulcher hydraulics at a low engine idle and run for approximately...

Страница 36: ...id shoe along with any paint that is around the weld area Follow all safety precautions listed in the front of this manual for removing paint before welding 3 Position the new wear pad onto the skid s...

Страница 37: ...ent contaminants from entering the lubrication system 4 Remove the four socket head cap screws D and the outer seal cap E You may have to install two of the socket head cap screws into the push off ho...

Страница 38: ...im while the left bearing 115439 will not All other identification marks letters and numbers are related to manufacturer and do not have any significance in distinguishing between the two bearings Tak...

Страница 39: ...Position the inner seal cap onto the housing with the push off holes aligned with the counter bore holes in the housing to prevent damage during future maintenance Install the inner seal cap using the...

Страница 40: ...ring lock nut is too tight Remove bearing lock nut and pull withdrawal sleeve out slightly Repeat process at less torque NOTE If a minimum of 300 ft lbs of torque cannot be achieved contact your local...

Страница 41: ...use premature bearing failure 23 With outer seal cap removed pump grease into bearing housing until it is approximately half full Do not over grease since this will cause excess heat generation during...

Страница 42: ...S CAP OR PLUG HOSES AND FITTINGS CAPSCREWS IMPORTANT If installing a remanufactured overhung load adapter the old overhung load adapter assembly must be returned to the factory with the seal cap remov...

Страница 43: ...rom the retaining seal CHECK GAP BETWEEN HOUSING AND RETAINING SEAL CAP HOUSING ROLLER RETAINING SEAL CAP DRIVE SHAFT SEAL cap and inspect o ring for damage Replaceas required BEARINGS O RING 8 Lubric...

Страница 44: ...eassembly DISASSEMBLY PROCEDURE IMPORTANT Do not contact the active surface of the cylinder rod with the vise Damage to the rod could result THREADED TYPE GLAND 1 Rotate the gland with a spanner wrenc...

Страница 45: ...Install the new piston ring rod wiper o rings and backup washers if applicable on the piston Be careful not to damage the seals Caution must be used when installing the piston ring The ring must be s...

Страница 46: ...Ensure that the piston ring fits squarely into the cylinder tube and piston groove otherwise the ring may be damaged and a leak will occur 7 Use a spanner wrench to rotate the gland clockwise into the...

Страница 47: ...manual for relief pressure of prime mover Relief pressure on mulcher should be higher Prime mover should always relieve pressure before the mulcher Remove obstruction Replace if necessary Call Digga...

Страница 48: ...higher Prime mover should always relieve pressure before the mulcher Refer to prime mover owner s manual and verify hydraulic flow using an inline flow meter or other attachment Refer to prime mover...

Страница 49: ...tor cooler Reset motor displacement for your prime mover See Set Up Instructions Slow down the speed and or the down pressure on the mulcher until operating below maximum pressure Check pressure at hy...

Страница 50: ...seals Remove obstruction and replace if necessary Refer to skid steer s owner s manual Test and replace if necessary Repair or replace if necessary Replace spool Replace coil Hydraulic cylinders only...

Страница 51: ...a straight edge Replace if necessary Remove debris and replace covers Drive belt skipping or ratcheting Belt under tensioned Sprocket worn Debris in drive assembly Insufficient warm up time Retention...

Страница 52: ...1649 1870 2236 2535 2686 3026 3642 4103 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with metric hardware that is unplated and either dry or lubricated with engine oi...

Страница 53: ...mm 1524mm 1524mm 1524mm E Height Without Push Over Bar 829mm 1074mm 1074mm 829mm F Length Without Push Over Bar 932mm 932mm 932mm 932mm Operating Pressure PSI 3000 4000 3000 5800 3000 5800 4500 5800 H...

Страница 54: ...MAIL info diggausa com DIGGA EUROPE Unit 6 Smitham Bridge Road Hungerford Trading Estate Hungerford Berkshire RG17 0QU England United Kingdom PH 44 0 1488 688 550 WEB www diggaeurope com EMAIL info di...

Страница 55: ...rranty hereby provided a Option to Repair or Replace Digga Australia shall have the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty i the pro...

Страница 56: ...Australian Designed and Manufactured PM 000102 A...

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