Derbi ATV DXR 200, Руководство по ремонту

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4-7-1. R. crankcase cover removal
01. drain the engine oil out
02. (option) remove the kick lever
03. disconnect the clutch cable Fig. 4-92
04. remove the R crankcase cover bolts (1) Fig. 4-92
05. remove the R crankcase cover
06. remove the oil filter rotor (1) Fig. 4-93
4-7-2. Clutch removal
01. remove the 4 clutch lifter bolts (1) Fig-. 4-94
02. remove the clutch lifter Fig. 4-55
03. remove the bearing and circlip with a pair of pliers. Do not expand it excessively to avoid deformation.
Fig. 4-96
04. remove the spring, clutch anger, clutch friction disks and plates. Fig. 4-57
05. remove the thrust washer (1), outer clutch and outer guide Fig. 4-9S
4-7-3. Clutch Inspection
01. check the clutch tension spring to make sure each clutch tension spring free length (a). Fig. 4-99
* service limit: less than 34.20mm -- replace
02. check the clutch friction disc to make sure thickness (a) Fig. 4-100 * service limit: 2.60mm
03. check clutch plate’s on bending with a feeler gauge Fig. 4-101 * service limit: 0.20mm
04. check outer clutch groove for scratches from friction disc.
05. measure the outer clutch I.D. (a) Fig. 4-202
* service limit: 112.5mm
06. measure the outer clutch guide I.D. and O.D.
* service limit I.D.: 5.50mm
O.D.: 11-91mm