Derbi ATV DXR 200, Руководство по ремонту

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5-4-2. Inspection
01. handlebar for any cracks/bends/damage -- replace Fig. 5-67
02. steering column for any bends/damage -- replace Fig. 5-68
WARNING
DO NOT ATTEMPT TO STRAIGHTEN A BENT SHAFT, WHICH MAY DANGEROUSLY WEAKEN THE SHAFT.
03. inspect bearing (1) and oil seals (2) for any wear/damage -- replace Fig. 5-69
04. inspect tie-rod for any bend/damage -- replace Fig. 5-70
05. check tie-rod end movement, any free play -- replace Fig. 5-71
06- check tie-rod end movement, any turns roughly -- replace
07. tapered surface on tie-rod end for any pitting/wear/damage -- replace. Fig. 5-71
08. adjust L & R tie-rod length and rod-end angle under:
1). loosen the locknuts (1) Fig. 5-72
2). adjust the tie-rod length by turning both tie-rod ends.
* tie-rod length: 321mm (12.6 in)
3). set rod-end (2) on knuckle arm side in an angle where the indentation surface (3) of the tie-rod is
parallel to the rod-end shaft (4), and then tighten the locknut. Fig. 5-73
* torque: 3.0 kg-m
4). set other rod-end (5) on steering column side in an angle as shown in “A” and “B” position, and
tighten locknut. The threads “C” on both rod-ends must be of same length.
* rod-end angle: 164 - 166 degree
* torque: 3.0 kg-m
5). after adjustment on both tie-rods, mark R & L on.
*
“A” == R tie-rod “B” = L tie-rod
“C” = to knuckle arm “D” = to steering column
09. inspect busing (1) o-ring (2) for any wear/damage -- replace Fig. 5-74