83
4-6-1. Starter motor removal
01. remove the 2 starter motor mounting bolts (1) and the motor Fig. 4-”4
02. inspect the start motor o-ring on any damage.
03. inspect the start motor pinion on any damage.
04. remove the 3 bolts (1) Fig. 4-75
05, remove the reduction gear cover (2) Fig. 4-75
06. remove the reduction gear (1), shaft (2), and washer (3) Fig. 4-76
07. inspect the reduction gear for any damage.
08. inspect the reduction gear cover o-ring (4) for any damage.
4-6-2. L crankcase cover removal Fig. 4-77, 4-78
01. disconnect the neutral light switch wire.
02. remove the L crankcase cover bolts
03. remove the L crankcase cover and two dowel pinions
04. clean off all gasket
05, remove the reduction pinion (1) Fig. 4-81
4-6-3. Generator removal
01. remove the flywheel lock bolt Fig. 4-79
02. remove the flywheel Fig. 4-79
4-6-4. Starter clutch removal and inspection
01. remove the bolt (1) on starter gear set (2) Fig. 4-80
02. remove the starter gear
03. measure the starter gear I.D. (a) Fig. 4-82, 4-83
* service limit: more than 22.081mm -- replace
04. measure the starter gear O.D. Fig. 4-B4
* service limit: less than 54.135mm -- replace
05. measure the starter clutch roller O.D. Fig. 4-85
* service limit: 10.15mm
Содержание ATV DXR 200
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