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Manual 

 

 

EKC 315A Industrial Evaporator Controller 

 

© Danfoss USCO (HMR_MKS), 04-2008

 

 

USCO.PD.RD0.A1.22 /521U0092 

13

If superheat fluctuates excessively

Once the refrigeration system is stable, the controller’s factory set-
tings will usually provide fast reaction to changes in load. If, however, 
the superheat fluctuates excessively, there are two possible causes: 
Either superheat parameters are set too low, or regulation param-
eters need some adjustment. 

Adjustment of superheat parameters:

First, try to solve the problem by increasing the superheat param-
eters as follows:
it is likely that superheat parameters should be adjusted to higher 
values. This is accomplished as follows: 

If adaptive superheat has been selected:

Adjust: n09, n10 and n18.

If load-defined superheat has been selected:

Adjust: n09, n10 and n22.

Adjustment of regulating parameters:

These adjustments should only be undertaken by specially trained 
technicians using data monitoring equipment. If superheat 
parameter adjustment does not result in stability, Adjust regulation 
parameters using the following procedures:

If the oscillation time (T

p

) is longer than the integration time (T

n

parameter n05) time:

(T

p

 > T

n

 , (T

n

 is, say, 240 seconds))

1.  Increase T

n

 to 1.2 times T

p

2.  Wait until the system is in balance again
3.  If there is still oscillation, reduce K

p

 (initially by about 20%)

4.  Wait until the system is in balance
5.  If it continues to oscillate, repeat 3 and 4, reducing K

p

 by smaller

     amounts. 

If the oscillation time is shorter than the integration time:

(T

p

 < T

n

 , (T

n

 is, say, 240 seconds))

1.  Reduce K

p

 by, say, 20% of the scale reading

2.  Wait until the system is in balance
3.  If hunting continues, repeat steps 1 and 2, decreasing K

p

 by a

     smaller amount. 

If the superheat has excessive underswing during 
start-up

If regulation is by valve type ICM with ICAD motor or by AKV/A 
pulse-width modulation valve: 

Increase n22 slightly, or  decrease n04 slightly, or both.

If you regulate with discontinued valve type TQ:

Decrease n26 slightly. 

Troubleshooting

Failure to regulate after Setup

If, after setting up according to the Quick Setup Guide on page 6, the 
valve will not regulate, the cause may be one of the following:
1. There is no connection (either a closed switch or a jumper wire)
     between terminals 1 & 2. 
2. The internal start-stop parameter (r12) has been set to OFF.
3. No valve has been selected by parameter o09. 
4. The thermostat function is being used and the thermostat is 
    satisfied.  

Содержание EKC 315A

Страница 1: ...Manual REFRIGERATION AND AIR CONDITIONING Superheat controller EKC 315A...

Страница 2: ...ring 3 Operating principle 3 Operating the EKC 315A 4 5 Quick Setup Guide 6 Survey of functions settings and parameters 7 10 Service parameters for troubleshooting 11 Technical data 11 Wiring diagram...

Страница 3: ...ively small refrigerant charge the type ICM valve is recommended In systems with an AKV A valve the capacity can be distributed by using up to three valves in parallel When using more than one AKV A p...

Страница 4: ...r an error in regulation In this situation pushing the upper button for 1 second will cause the alarm or error code to be displayed When an alarm code is displayed by pushing the upper button the alar...

Страница 5: ...parameter you have scrolled to Press the both buttons simultaneously To increase the setting Press the upper button To decrease the setting Press the lower button To save the new setting and return to...

Страница 6: ...actuator s default settings input setting 2 Enter the pressure transmitters working range in parameters o20 min value and o21 max value Note These settings must be entered in gauge pressure and most t...

Страница 7: ...for example for loss due to a long sensor cable r09 18 F 10 K 18 F 10 K 0 F 0 K Offset of temperature sensor S3 signal To calibrate the sensor reading or to compensate for example for loss due to a lo...

Страница 8: ...half n19 0 2 1 0 0 3 Amplification factor for superheat only in 1 1 systems This setting determines the ICM or AKV valve s opening degree as a function of the change in evaporating pressure An increas...

Страница 9: ...fset At maximum AI the offset will be as set in parameter r06 o10 0 4 0 Frequency Must be set to the frequency of the 24 Vac power source o12 0 50 Hz 1 60 Hz 0 50 Hz Selection of normal display conten...

Страница 10: ...F 35 C Value of analog output at maximum current terminals 2 5 only applicable to AKV A or TQ Upper end of temperature or opening degree range that will yield a current output of 20 mA o28 94 F 70 C 3...

Страница 11: ...ctive complied and EMC demands re CE marking complied with LVD tested according to EN 60730 1 and EN 60730 2 9 EMC tested according to EN50081 1and EN 50082 2 Service Parameters for Troubleshooting vi...

Страница 12: ...tional power source needed Terminal pairs Description 17 18 Signal from TQ discontinued valve actuator See Appendix 1 for TQ wiring diagram 18 19 Optional current input from PLC or other source for of...

Страница 13: ...er than the integration time Tn parameter n05 time Tp Tn Tn is say 240 seconds 1 Increase Tn to 1 2 times Tp 2 Wait until the system is in balance again 3 If there is still oscillation reduce Kp initi...

Страница 14: ...o types of superheat regulation load defined control and adaptive control are shown below For industrial refrigeration applications load defined control should be tried first Load defined superheat Th...

Страница 15: ...Manual EKC 315A Industrial Evaporator Controller 15 USCO PD RD0 A1 22 521U0092 Danfoss USCO HMR_MKS 04 2008...

Страница 16: ...O PD RD0 A1 22 521U0092 Danfoss USCO HMR_MKS 04 2008 Danfoss Inc Refrigeration Air Conditioning Division 7941 Corporate Drive Baltimore MD 21236 Ph 410 931 8250 Fax 410 931 8256 E mail baltimore danfo...

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