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Installation manual

7

ERSQ+ERRQ011~Y1

Outdoor unit for air to water heat pump

4PW49635-1A

6.

P

RECAUTIONS

 

ON

 

REFRIGERANT

 

PIPING

Do not allow anything other than the designated refrigerant to
get mixed into the freezing cycle, such as air, etc. If any
refrigerant gas leaks while working on the unit, ventilate the
room thoroughly right away.

Use R410A only when adding refrigerant
Installation tools:

Make sure to use installation tools (gauge manifold charge hose,
etc.) that are exclusively used for R410A installations to withstand
the pressure and to prevent foreign materials (e.g. mineral oils
and moisture) from mixing into the system.

Vacuum pump:

Use a 2-stage vacuum pump with a non-return valve

Make sure the pump oil does not flow oppositely into the system
while the pump is not working.

Use a vacuum pump which can evacuate to –100.7 kPa (5 Torr, 
–755 mm Hg).

In order to prevent dirt, liquid or dust from entering the piping,
cure the piping with a pinch or taping.

Great caution is needed when passing copper tubes through
walls.

For handling of stop valves, refer to 

"6.3. Guidelines for handling

stop valve" on page 8

.

Only use the flare nuts included with the unit. Using different
flare nuts may cause the refrigerant to leak.

Ensure that the field piping and connections are not subjected to
stress.

Use appropriate fire resistant piping insulation according to
national regulations.

6.1.

Guidelines for brazing

Make sure to blow through with nitrogen when brazing. 
Blowing through with nitrogen prevents the creation of large
quantities of oxidized film on the inside of the piping. An oxidized
film adversely affects valves and compressors in the
refrigerating system and prevents proper operation.

The nitrogen pressure should be set to 0.02 MPa (i.e., just
enough so it can be felt on the skin) with a pressure-reducing
valve.

Do not use anti-oxidants when brazing the pipe joints.
Residue can clog pipes and break equipment.

Do not use flux when brazing copper-to-copper refrigerant
piping. Use phosphor copper brazing filler alloy (BCuP) which
does not require flux.

Flux has an extremely harmful influence on refrigerant piping
systems. For instance, if chlorine based flux is used, it will cause
pipe corrosion or, in particular, if the flux contains fluorine, it will
deteriorate the refrigerant oil.

6.2.

Guidelines for flare connection

Flares should not be re-used. New ones should be made in
order to prevent leaks.

Use a pipe cutter and flare tool suitable for the refrigerant used.

Only use the annealed flare nuts included with the unit. Using
different flare nuts may cause the refrigerant to leak.

Please refer to the table for flaring dimensions and tightening
torques (too much tightening will result in splitting the flare).

When connecting the flare nut, coat the flare inner surface with
ether oil or ester oil and initially tighten 3 or 4 turns by hand
before tightening firmly.

When loosening a flare nut, always use two wrenches together. 
When connecting the piping, always use a spanner and torque
wrench together to tighten the flare nut to prevent flare nut
cracking and leaks.

Installation period

Protection method

More than a month

Pinch the pipe

Less than a month

Pinch or tape the pipe

Regardless of the period

1

Refrigerant piping

2

Part to be brazed

3

Taping

4

Hands valve

5

Pressure-reducing valve

6

Nitrogen

Piping size

(mm)

Tightening 

torque (N•m)

Flare dimensions A 

(mm)

Flare shape

(mm)

Ø9.5

33~39

12.8~13.2

Ø15.9

63~75

19.4~19.7

1

2

3

4

5

6

6

R=0.4~0.8

45 

±

2

90 

±

2

A

4

2

3

1

1

Piping union

2

Spanner

3

Flare nut

4

Torque wrench

Содержание ERSQ011AAV1

Страница 1: ...STALLATION MANUAL ERSQ011AAV1 ERSQ014AAV1 ERSQ016AAV1 ERRQ011AAV1 ERRQ014AAV1 ERRQ016AAV1 ERSQ011AAY1 ERSQ014AAY1 ERSQ016AAY1 ERRQ011AAY1 ERRQ014AAY1 ERRQ016AAY1 Outdoor unit for air to water heat pum...

Страница 2: ...L2 H H L2 0 L2 1 2 H 1 2 H L2 H 0 L2 1 2 H 1 2 H L2 H 0 L1 1 2 H 1 2 H L1 H 0 L2 1 2 H 1 2 H L2 H L2 H L2 H L2 H L2 H L2 H L2 H 150 500 500 500 500 750 100 100 100 100 200 300 200 100 250 250 500 1000...

Страница 3: ...scrizioni per 07 v v v 08 de acordo com o previsto em 09 10 under iagttagelse af bestemmelserne i 11 enligt villkoren i 12 gitt i henhold til bestemmelsene i 13 noudattaen m r yksi 14 za dodr en ustan...

Страница 4: ...is the original instruction Other languages are translations of the original instructions 1 INTRODUCTION 1 1 General information Thank you for purchasing this unit The outdoor unit is the air to water...

Страница 5: ...check to make sure that there is no leakage of refrigerant gas Toxic gas may be produced if refrigerant gas leaks into the room and comes into contact with a source of fire such as a fan heater stove...

Страница 6: ...cation e g in case of a blocked drain pipe Places where the rain can be avoided as much as possible 2 When installing the unit in a place exposed to strong wind pay special attention to the following...

Страница 7: ...of the outlet side 2 In case obstacles exist in front of the air inlet C In case of multiple row installation for roof top use etc 1 In case of installing one unit per row CAUTION When operating the...

Страница 8: ...In case drain work on your unit is allowed and the installation site requires drain work then follow the guidelines below Drain kits for drainage are available as option If drain work from the outdoo...

Страница 9: ...See the table below concerning lengths and heights Refer to figure 1 Assume that the longest line in the figure corresponds with the actual longest pipe and the highest unit in the figure corresponds...

Страница 10: ...tem and prevents proper operation The nitrogen pressure should be set to 0 02 MPa i e just enough so it can be felt on the skin with a pressure reducing valve Do not use anti oxidants when brazing the...

Страница 11: ...liquid side 4 mm gas side 6 mm into the stop valve and turn the stop valve counterclockwise 3 When the stop valve cannot be turned any further stop turning The valve is now open Closing the stop valve...

Страница 12: ...the vacuum pump to both the service port of the gas stop valve and the liquid stop valve to increase efficiency Setup See figure 6 Leak test The leak test must satisfy specification EN 378 2 1 Vacuum...

Страница 13: ...cessary amount 8 1 Important information regarding the refrigerant used This product contains fluorinated greenhouse gases covered by the Kyoto Protocol Do not vent gases into the atmosphere Refrigera...

Страница 14: ...arge the additional refrigerant in its liquid state through the service port on the liquid stop valve taking into account following instructions Turn on the power supply of the outdoor unit and indoor...

Страница 15: ...urrent which will have to be discharged with the grounding For Y1 models only Make sure to connect power supply cables in normal phase If connected in reverse phase the remote controller of the indoor...

Страница 16: ...e transmission wires go through the cable outlet port pipe outlet port or knock out hole on either the front side or back of the outdoor unit See figure 8 Precautions when knocking out knockout holes...

Страница 17: ...lues see electrical data of combination with indoor units for exact values 27 A 27 5 A 13 5 A 14 A Transmission line section 0 75 1 25 mm2 Wire type b b Only in protected pipes use H07RN F when protec...

Страница 18: ...maximum allowable pressure as indicated on the nameplate of the unit Provide a logbook In accordance with the relevant national and international regulations it may be neccesary to provide a logbook...

Страница 19: ...et this function ON or OFF push the button as shown below 4 Push the button and the setting is defined 5 When the button is pushed again the operation starts according to the setting Vacuuming method...

Страница 20: ...nal legislation 14 UNIT SPECIFICATIONS Technical specifications Electrical specifications The outdoor unit is equipped with a low pressure switch or a low pressure sensor to protect the compressor by...

Страница 21: ...V1 Y1 3 9 10 1 2 1 2 3 V1 type 1N 50 Hz 220 240 V Y1 type 3N 50 Hz 380 415 V L1 L3 L2 L1 L3 L2 NOTES 10 3 8 2 1 7 6 9 4 4 6 1 4 3 10 4 7 2 9 8 2 10 X2M X3M X1M X2M X1M Y1 V1 3 X2M X3M X2M A2P A1P A1P...

Страница 22: ...4PW49635 1A Copyright Daikin...

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