2-66
DS35-W00
May. 2007
CLUTCHCLUTCHCLUTCHCLUTCHCLUTCH
TRANSMISSIONTRANSMISSIONTRANSMISSIONTRANSMISSIONTRANSMISSION
ENGINEENGINEENGINEENGINEENGINE
HSTHSTHSTHSTHST
FRONT AXLEFRONT AXLEFRONT AXLEFRONT AXLEFRONT AXLE
STEERINGSTEERINGSTEERINGSTEERINGSTEERING
BARKEBARKEBARKEBARKEBARKE
ELECTRICELECTRICELECTRICELECTRICELECTRIC
INDEXINDEXINDEXINDEXINDEX
HYDRAULICHYDRAULICHYDRAULICHYDRAULICHYDRAULIC
GENERALGENERALGENERALGENERALGENERAL
REAR AXLEREAR AXLEREAR AXLEREAR AXLEREAR AXLE
CK22/CK22H
D. INJECTION PUMP GEAR SIDE CLEARANCE
1. Pull the fuel camshaft and pull the injection pump
gear (1) to each end.
2. Measure the clearance A between the injection pump
gear (1) and the snap ring (2) on the fuel camshaft.
3. If the clearance exceeds the allowable limit, check
the gear, the bearing and the key.
(1) Injection pump gear
(2) Snap ring
196W2D2A
Item
Side
clearance (A)
Factory spec.
0.15 ~ 0.57 mm
0.0059 ~ 0.0224 in.
Allowable limit
0.9 mm
0.035 in.
E. IDLE GEAR OIL CLEARANCE
1. Measure the idle gear shaft O.D. with an outside
micrometer.
2. Measure the idle gear bushings I.D. with an inside
micrometer.
3. If the clearance exceeds the allowable limit, replace
the bushing
F. REPLACING IDLE GEAR BUSHINGS
1. Press out the bushings using an idle gear bushing
replacing tool.
2. Clean the bushings and the bore, and apply oil to
them.
3. Press in the bushing using the replacing tool.
196W2D3A
196W2D4A
Item
Oil
clearance
Shaft O.D
Bushing I .D
Factory spec.
0.025 ~ 0.066 mm
0.00098 ~ 0.00259 in.
23.967 ~ 23.98 mm
0.9436 ~ 0.9441 in.
24.000~ 24.021 mm
0.9449 ~ 0.9457 in.
Allowable limit
0.1 mm
0.004 in.
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ENGINE - SERVICING
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