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Instruction

Manual

OPTIMUM CONSOLE

JUNIOR AND

OCJ RECIRCULATING HOT AIR DRYER

Models: __ OCJ-1014, __ OCJ-1218, __ OCJ-1826, and __ OCJ-2424

(schematics provided herein for model checked above)

MANUAL 9907-103-OJSTD

CREST ULTRASONICS CORP.

Scotch Road at Mercer County Airport

P.O. Box 7266, Trenton, New Jersey, U.S.A. 08628

Phone 609 883-4000

•

Fax 609 406-7046

•

E-mail: [email protected]

Содержание OPTIMUM CONSOLE OCJ-1014

Страница 1: ...1014 __ OCJ 1218 __ OCJ 1826 and __ OCJ 2424 schematics provided herein for model checked above MANUAL 9907 103 OJSTD CREST ULTRASONICS CORP Scotch Road at Mercer County Airport P O Box 7266 Trenton...

Страница 2: ...25 2 6 Daily Start up 27 2 7 Daily Shut down 30 Section 3 Maintenance and Options 3 1 General Maintenance 31 3 2 Special System Options not included on all machines A Decanter Coalescer Units 32 B Rot...

Страница 3: ...n detail the unique and superior design of Crest generators transducers and ultrasonic tanks This booklet is in Reference In some cases the sequences of operation discussed in this manual may need to...

Страница 4: ...avitation Cavitation produces a powerful scrubbing action This scrubbing action is what makes ultrasonic cleaning so powerful and effective Three factors affect the scrubbing action 1 Degassing is the...

Страница 5: ...e liquid at specific temperatures also affect the cleaning process Many cleaning solutions are available for use with the Crest ultrasonic cleaning console In selecting the proper cleaning solution fo...

Страница 6: ...nvert electrical energy into acoustic sound energy Usually they are mounted on the bottom and or sides of each tank that employs ultrasonics Crest s exclusive VIBRA BAR transducer design is ideally en...

Страница 7: ...every cleaning liquid used keep readily available all manufacturer s data with regard to toxicity stability against corrosive breakdown and treatment of adverse reactions Before using a chemical read...

Страница 8: ...n the console can become HOT after extended periods of operation Use protective gloves and other protective clothing WARNING Tank walls remain hot for a period of time after the machinery is turned of...

Страница 9: ...nce The operational integrity and long life of your machinery require specific cleaning and maintenance procedures as described in the Maintenance section of this manual Before operating or performing...

Страница 10: ...ltrasonics offices If you have questions regarding INSTALLATION OPERATION MAINTENANCE or SERVICE of Crest machinery please contact Service Department Crest Ultrasonics Corp Scotch Road P O Box 7266 Tr...

Страница 11: ...st Ultrasonics Corp Scotch Road P O Box 7266 Trenton NJ USA 08628 TEL 609 883 4000 ext 221 FAX 609 883 6452 Attn Appl Lab SALES INQUIRIES regarding Crest machinery or Chem Crest cleaning chemicals sho...

Страница 12: ...ling air Electrical and plumbing requirements are described on the following pages The console should be LEVELED by adjusting the leveling legs on the bottom of the unit WARNING Before working with an...

Страница 13: ...fects that may be drawn into or damaged by moving parts of the machinery Failure to do this may result in property damage and or serious personal injury PLUMBING INSTALLATION The console must be conne...

Страница 14: ...yer s and or optional lip vent s will require connection to a power exhaust system Total CFM required will vary with unit size and number of tanks with lip vents refer to your plumbing schematic for d...

Страница 15: ...the schematic See also notes on page 13 Special option The connection to the auto lid should already be made if it is not make this connection also A dryer and coalescing filter are also recommended I...

Страница 16: ...fied electrician in accordance with the electrical schematics provided with this manual and the guidelines shown here Please see the written specification in Reference 1 for the basic electrical requi...

Страница 17: ...e factory electrical source to the cleaning system Also refer to electrical schematic s provided Observe all precautions and installation procedures required for your industry and location If your mac...

Страница 18: ...2 INSTALLATION continued Important These installation recommendations are for the most frequently used configurations and options on Crest console systems Please contact the Engineering Documentation...

Страница 19: ...th the console Manuals for auxiliary systems supplied by Crest Ultrasonics will be found further on in this manual or in separately supplied binders If you are re starting the system with tanks alread...

Страница 20: ...lves when tanks are properly filled Fill valve on a rinse tank may be adjusted for a slow trickle fill to refresh the tank Excess will overflow to drain NOTE If your system is supplied with autofill t...

Страница 21: ...so be entered on the digital temperature controllers in order for the overtemperature safety alarm if supplied to work properly 7 Turn on the heaters for wet tanks by pressing the HEATER buttons Allow...

Страница 22: ...nal discussion of the Hot Air Dryer is also provided in Reference NOTE All of the settings you perform at the time of initial start up will remain in effect each time the machine is re activated until...

Страница 23: ...se process parts as follows WARNING Use tongs or other sturdy device to lower parts into liquid It is recommended that you wear liquid resistant gloves and protective eyewear Do not splash liquid on h...

Страница 24: ...process We stress the fact that initial machinery settings should be performed only by supervisory personnel thoroughly trained in both the chemistry and mechanics of ultrasonic cleaning Cleaning flui...

Страница 25: ...bottom of the tank The use of work rests is recommended Never place hot parts in cleaning solution Allow them to cool before immersing WARNING Cleaning fluids can be harmful or toxic to human life if...

Страница 26: ...g Chemicals For information regarding the safe effective use of ultrasonic cleaning chemicals be sure to refer to literature provided by the manufacturer s of the specific chemical s you are using Cre...

Страница 27: ...by moving parts of the machinery Failure to do this may result in property damage and or serious personal injury If tank is empty 1 Inspect tanks and clean any debris remaining from previous day s pr...

Страница 28: ...See electrical schematics in the Reference section of this manual CAUTION Do not turn on heaters unless the liquid in the tank covers the heaters by at least 1 Operating the heaters with insufficient...

Страница 29: ...ety procedures in Section 1 3 of this manual Important DANGER Notification DO NOT USE cleaning liquids classified as FLAMMABLE or COMBUSTIBLE in this OPTIMUM console It is not equipped with the safegu...

Страница 30: ...ptied allow solution to cool down to less than 50 C before draining the solution This will help to prolong the life of the heaters Refer to plumbing schematics in the Reference section of this manual...

Страница 31: ...eaning procedure 3 Check and clean tank bottoms periodically Remove broken or dropped parts which may have been left in the tank This procedure will minimize the possibility of small objects becoming...

Страница 32: ...designed for the purpose As the fluid follows this path small quantities of the solute coalesce i e literally bump into each other and merge into larger and larger discrete sums When these become larg...

Страница 33: ...ed into the decanting coalescing chamber at a rate of 0 3 0 5 gpm In the chamber the flow rate is then substantially reduced This reduced flow rate allows the hydrocarbon to float to the top of the wa...

Страница 34: ...the valve when the reservoir is full When the reservoir is full the return Turn on the RETURN PUMP when the pump should be energized to reservoir is full This will begin the commence overflow in the...

Страница 35: ...unction Action by Machine Operator The two chambers can be When you are draining a container must separately drained for maintenance be provided to recover the decanted hydrocarbon The pump and heater...

Страница 36: ...ion can add to processing efficiency particularly with parts that are cupped parts with blind holes and parts that are likely to shingle or nest Rotation is activated by pressing the corresponding but...

Страница 37: ...ion of the drive rollers on their shafts for alignment in the tanks The rollers must be aligned to allow the rotating barrel to seat properly For systems with automation all rollers must be positioned...

Страница 38: ...the water does not drain completely Ideally you should try to achieve a height differential of 1 inch for every 4 feet of distance between the console and pumpout reservoir Level the reservoir to wit...

Страница 39: ...low to the reservoir The following functions occur automatically when system power is ON As the liquid level in the reservoir reaches the upper liquid level switch the pump will turn on and the soluti...

Страница 40: ...103 OJSTD Page 40 3 2 USE OF SPECIAL OPTIONS Reservoir Pump out continued To perform maintenance make sure POWER IS OFF Solution must be cooled You should wear personal protective gear as required by...

Страница 41: ...s used in conjunction with the automatic fill option The pump is activated by the same signal that opens the auto fill solenoid Activation is signaled either by a timer for the addition of water over...

Страница 42: ...ol panel The solenoid valve will open and remain open until the timer times out Note The control for this function may also be labeled FILL Please refer to your electrical schematics for details To re...

Страница 43: ...ption is installed on a Crest ultrasonic cleaning console resistivity may be read by a probe that is typically situated in the overflow weir between two rinse tanks Thus it reads the liquid at the rev...

Страница 44: ...tank Refer to manufacturer s instructions in the Reference section of this manual for further information about the use of your resistivity monitor Hints for successful use of this feature The resist...

Страница 45: ...o automation or other external control source is present the power cover is activated manually by the operator using a 3 position switch located on the control panel If an automated materials handling...

Страница 46: ...e exhaust To determine your exhaust requirements 1 Calculate the area of the tank opening A L x W 144 where A tank opening area in square feet L length of opening front to back in inches W width of op...

Страница 47: ...age of Reverse Cascade Rinse Ultrasonic Transducers Watts Generators Watts Heat Watts 500 500 1000 1000 1000 2000 1500 1500 4000 2000 2000 6000 Station 3 Second Stage of Reverse Cascade Rinse Heat Wat...

Страница 48: ...shroom System On Station 1 Pump On Off Ultrasonic On Off Ultrasonic Selector Switch Station 1 Off Station 2 Ultrasonic On Off Station 1 Ultrasonic On Off Station 2 Heat Controls for all stations YES Y...

Страница 49: ...EERING DRAWINGS continued If you require documentation beyond what is provided in this manual please contact Engineering Department Crest Ultrasonics Corp P O Box 7266 Scotch Road at Mercer County Air...

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