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Revised 05.2021

4-9

Operator’s Manual: CST-1550

4.3.3  Conveyor Belt Replacement:

Slave Conveyor Belt Replacement:

1.  Remove the discharge hood from slave 

conveyor.

2.  Rotate the belt until the lacing is accessible 

at the discharge.

3.  Loosen the belt tension.

4.  Disconnect the conveyor belt by removing 

the lacing cable.

5.  Attach the new belt to the end of the existing 

belt.

6.  Pull the old belt out of the machine.

 

- The new one will thread into position.

7.  Disconnect the old belt and connect the 

ends of the new one together.

 

- Cut off excess cable.

 

- Crimp lacing at one end to lock cable in 

place.

 

- Cut and taper the corners of the trailing 

end of the belt.

IMPORTANT:

Taper the trailing belt corners,

so they doesn’t catch when rotating.

8.  Tension and align the new conveyor belt.

Rear (Incline) Conveyor Belt Replacement:

9.  Remove the access panel in the rear 

conveyor.

10. Rotate the belt until the lacing is accessible.

11. Loosen the belt tension.

12. Disconnect the conveyor belt by removing 

the lacing cable.

Fig 71 - Rear conveyor, access panel removed

Fig 72 - Alligator lacing on rear conveyor paddle belt

13. Attach the new belt to the end of the existing 

belt.

14. Pull the old belt out of the machine.

 

- The new one will thread into position.

15. Disconnect the old belt and connect the 

ends of the new one together.

 

- Cut excess cable.

 

- Crimp lacing at one end to lock cable in 

place.

 

- Cut and taper the corners of the trailing 

end of the belt.

16. Tension and align the new conveyor belt.

Check the tension and alignment of the conveyor 
belt frequently during the first 10 hours of 
operation. Adjust as required. Then, go to the 
regular service schedule.

Normally a conveyor belt will seat itself during 
the first 10 hours of operation and then require 
less or no adjustment.

Direction of 
Belt Travel

Содержание CST-1550

Страница 1: ...OPERATOR S MANUAL COMMERCIAL SEED TENDER CST 1550...

Страница 2: ...his equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of yo...

Страница 3: ...____________ Buyer s Signature ___________________________________________ The Dealer must fill out this form and be signed by both the Dealer and Buyer at the time of delivery Scan or photograph the...

Страница 4: ...This page intentionally left blank...

Страница 5: ...y 2 6 2 9 Engine Safety 2 7 2 10 Maintenance Safety 2 8 2 11 Tire Safety 2 8 2 12 Battery Safety 2 9 2 13 Hydraulic Safety 2 9 2 14 Operating Safety 2 10 2 15 Workplace Hazard Area 2 11 2 16 Transport...

Страница 6: ...or Daily 4 3 4 2 2 Every 50 Hours or Weekly 4 4 4 2 3 Every 100 Hours or Monthly 4 5 4 2 4 Every 200 Hours or Annually 4 6 4 3 Maintenance Procedures 4 7 4 3 1 Conveyor Belt Tension 4 7 4 3 2 Conveyor...

Страница 7: ...ify the machinery design and specifications without any preliminary notice Performance quality may depend on the material being handled weather conditions and other factors 1 1 OPERATOR ORIENTATION Th...

Страница 8: ...Operator s Manual CST 1550 1 2 01 2019 This page intentionally left blank...

Страница 9: ...or death Indicates a hazardous situation that if not avoided will result in death or serious injury This signal word is limited to the most extreme situations Typically for machine components which fo...

Страница 10: ...with all personnel who will be operating or maintaining the tender 2 1 SAFETY ORIENTATION YOU are responsible for the SAFE operation and maintenance of your Convey All Commercial Seed Tender CST Be s...

Страница 11: ...function and life of the equipment The design and configuration of this conveyor includes safety decals and equipment They need to be clean readable and in good condition 2 4 SAFETY DECALS Keep safety...

Страница 12: ...decals may vary depending on the machine s options Decals are not shown at actual size Fig 3 Decals on driver side of CST 1550 3610000011 3617000004 3622000002 3647000002 3646000002 3617000005 363000...

Страница 13: ...me illegible or parts were replaced without signage new ones must be applied New decals are available from your authorized dealer Fig 4 Decals on passenger side of CST 1550 3630000014 3617000005 36300...

Страница 14: ...Train all operators and service personnel before allowing them to work around the area Provide tags on the machine and a sign up sheet to record tag out details 2 6 WORK PREPARATION Never operate the...

Страница 15: ...leaves dirt or other combustible materials in muffler area Do not operate engine without muffler 2 9 ENGINE SAFETY Do not tamper with governor springs governor links or other parts which may increase...

Страница 16: ...Inc will not be responsible for injuries or damages caused by use of unapproved parts and or accessories Make sure there is plenty of ventilation Never operate the engine in a closed building The exha...

Страница 17: ...fter it has been in storage be sure it has the optimal charge 3646000002 2 13 HYDRAULIC SAFETY Always place all hydraulic controls in neutral before disconnecting and working on the hydraulic systems...

Страница 18: ...s on the CST Clean or replace all decals that cannot be clearly read and understood They are there for your safety as well as the safety of others Ensure that everyone operating the CST working on or...

Страница 19: ...EEP AWAY KEEP OUT OF KEEP OUT OF SHADED HAZARD AREA SHADED HAZARD AREA DISCHARGE AREA HAZARD KEEP AWAY CONVEYOR SWING 26 FEET RADIUS AREA HAZARD KEEP AWAY WORK AREA WORK AREA AUTHORIZED PERSONNEL AUTH...

Страница 20: ...rs on the trailer Comply with all local laws governing safety and transporting equipment on public roads Do not exceed a safe travel speed Slow down for rough terrain and when cornering Stay away from...

Страница 21: ...oating against sun damage Store the tender on a firm level surface Store in an area away from human activity Make certain all mechanical locks are safely and positively connected before storing Remove...

Страница 22: ...Operator s Manual CST 1550 2 14 01 2019 This page intentionally left blank...

Страница 23: ...l controls in neutral stop the engine remove ignition key Wait for all moving parts to stop before servicing adjusting repairing or unplugging Clear the area of bystanders especially children before s...

Страница 24: ...gine h Fuel tank hydraulic oil reservoir and battery i Manual hydraulic controls j Wireless Handset two different versions k Wireless receiver box l Weigh scale control panel m Weigh scale junction bo...

Страница 25: ...vertical position to stop the electrical system power and turn the engine off Run Turn clockwise to the run position This is the position where the engine will continue to run Start Turn the key clock...

Страница 26: ...a flow control as part of the base a The Floater Valve is behind the pressure gauge on the left hand block Note This overrides the remote control Rotate the floater valve stem fully open up to activa...

Страница 27: ...ation collected by the load cells is displayed on the control panel and wireless handset if equipped Note Refer to the Scale Indicator and Wireless Handset user manuals for instructions on calibration...

Страница 28: ...ea before moving the conveyor Movements may be sudden causing injury CONVEYOR DAMAGE HAZARD Periodical adjustment of the limit switches may be necessary after long travel rough roads There are five li...

Страница 29: ...contact the conveyor frame once it arrives at the centre of the tender To shuttle the frame to centre switches L3 and L4 must be activated L5 is deactivated Note To swing lift and lower the conveyor...

Страница 30: ...the unit Another light is situated at the end of the rear conveyor discharge spout There are three smaller lights located above the engine above the fuel tank and hydraulic reservoir above the hydrau...

Страница 31: ...ver 2 Press and hold the right switch C to close the roll top cover 3 Release the switch and the motor will stop Compartment Inner Ladder Rungs Each compartment is designed with an inner ladder rungs...

Страница 32: ...nt of material in the compartment Document Holder A document holder is secured to the front driver side compartment support above the fender Air Ride Suspension This tender sits on axles with air ride...

Страница 33: ...ient and safe operation of the CST requires that each operator knows the operating procedures This pre trip inspection similar to what is required for commercial tractor trailers is provided for the o...

Страница 34: ...l rise to its limit Hold down button until both movements are complete SHUTTLE Button Shuttle rear conveyor frame until it s hopper is below the slave conveyor discharge Once the rear conveyor is posi...

Страница 35: ...will rise to its limit Hold down button until both movements are complete SHUTTLE Button Shuttle rear conveyor frame until it s hopper is below the slave conveyor discharge Once the rear conveyor is p...

Страница 36: ...scharge must be raised completely 5 The rear conveyor is now in working position It can be swung left to right in a 114 arc The discharge can be raised to a maximum of 18 8 or lowered into unloading p...

Страница 37: ...efer to Section 3 4 and 3 5 2 Attach the CST trailer to the towing truck 3 Transport to the working location 4 Set truck park brake and remove ignition key 5 Disengage Battery Lock Out Switch to give...

Страница 38: ...sed for unloading refer to Section 3 7 to move rear conveyor into working position Note The conveyor will need a 26 radius of open space around the tender to swing IMPORTANT Always lower conveyor to r...

Страница 39: ...ate at a time to minimize the chance of plugging the unit 20 Close the gate to the empty compartment before opening the next one IMPORTANT To use the manual valves Pull up the valve head to activate i...

Страница 40: ...rage position Fig 51 Hydraulic valve block Fig 53 Rear conveyor latch Fig 54 Diesel engine Fig 52 Rear conveyor 23 Swing the rear conveyor around to the side of the conveyor 25 Reduce engine speed to...

Страница 41: ...nst sun damage 4 Inspect all rotating parts for entanglements Remove anything caught in the mechanisms 5 Check the condition of the components in the hydraulic system Repair replace or adjust as requi...

Страница 42: ...Operator s Manual CST 1550 3 20 01 2019 This page intentionally left blank...

Страница 43: ...repairing Keep hands feet hair and clothing away from moving and or rotating parts Make sure there is plenty of ventilation Never operate the engine in a closed building The exhaust fumes may cause a...

Страница 44: ...only one pump per month under normal usage conditions Bearing greasing frequency should be determined by usage and conditions 1 Use a hand held grease gun for all greasing 2 Wipe grease fitting with a...

Страница 45: ...are based on normal operating conditions Severe or unusual conditions may require more frequent lubrication and servicing IMPORTANT For engine servicing and maintenance refer to it s manual for comple...

Страница 46: ...ignment How the belt is aligned to the rollers must be checked at the hopper transition at the drive box and the discharge Watch the alignment more frequently during the first 10 hours of operation It...

Страница 47: ...couplers on hydraulic drives At discharge of slave conveyor At discharge of rear conveyor 13 Grease the rear incline conveyor roller bearings Tail end Drive and discharge rollers 14 Grease rear convey...

Страница 48: ...re not kinked and have clearance from moving parts 21 Inspect suspension for missing or broken fasteners or spring leaf Check components for wear leaks and other deterioration 22 Inspect brake system...

Страница 49: ...t does not slip on the drive roller when loaded Belt Tension of Slave Conveyor 1 Loosen the roller bearing housings at the tail 2 The tension is set and controlled by the springs on both sides of the...

Страница 50: ...Tighten loose side or loosen tight side Belt Adjustment of Slave Conveyor 1 Loosen the roller bearing housing on the side to be adjusted 2 Align by loosening or tightening the shaft bearing assemblie...

Страница 51: ...yor Belt Replacement 9 Remove the access panel in the rear conveyor 10 Rotate the belt until the lacing is accessible 11 Loosen the belt tension 12 Disconnect the conveyor belt by removing the lacing...

Страница 52: ...the O ring and install the replacement filter Snug up by hand and then tighten another 1 2 turn 6 Run engine and hydraulic for 1 2 minutes Check for oil leaks If a leak is found around the filter tig...

Страница 53: ...t All Rollers and Bearings 50 Hours or Weekly Check Tension of Conveyor Belts Check Alignment of Conveyor Belts Oil Hydraulic Drive Couplers 100 Hours or Monthly Grease Slave Conveyor Roller Bearings...

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Страница 55: ...have dropped fully limit switch is not activated Drop the hopper completely limit switch must activate Rear conveyor discharge may not be raised fully limit switch is not activated Raise the discharge...

Страница 56: ...flow from pump Check for oil leaks under motor Replace what is needed Wireless Handset Not Functioning Batteries may have died during storage Ensure batteries are good Batteries replaced but still won...

Страница 57: ...Width Height Discharge Heights Min Max Conveyor Swing Diameter Weight Empty of Comp x ft3 Total Units Comp Total Bushels Comp Total Comp Capacity Imp Metric Total Capacity Imp Metric CST 1550 43 10 8...

Страница 58: ...2 4 5 3 3 3 8 27 20 45 33 63 45 M5 6 4 9 7 7 16 41 30 72 53 100 75 M6 10 7 15 11 1 2 61 45 110 80 155 115 M8 25 18 35 26 9 16 95 60 155 115 220 165 M10 50 37 70 52 5 8 128 95 215 160 305 220 M12 90 6...

Страница 59: ...Operator s Manual CST 1550 01 2019 6 3 This page intentionally left blank...

Страница 60: ...e Goods for mixing fertilizer etc or used in excess of the built specifications e To Goods used in areas exposed to corrosive or aggressive conditions including but not limited to salt water from eith...

Страница 61: ...able or responsible for any loss or damage including strict liability and liability for loss or damage due to items which the manufacturing processes are designed to identify whether such loss or dama...

Страница 62: ...800 418 9461 www convey all com tenders convey all com 2021 Meridian Manufacturing Inc Registered Trademarks Used Under License Printed in Canada 05 2021 Part No 650507686 REV3...

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