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Hand-Gabelhochhubwagen EGV PSL
F 08.01.141
Technische Änderungen vorbehalten
Design changes under reserve
Sous réserve de modifications techniques !
22
4 Maintenance Instructions - View
Summary: Maintenance and Inspection Works
4.1
Maintenance Intervals
Maintenance Works
every 50 operating hours or monthly
The guiding rollers are provided with long-term lubrication and are
thus virtually maintenance-free.
Grease running paths and lateral faces of guide rollers in the
lifting carriage.
every 200 operating hours or quarterly
Check the level of the hydraulic oil with forks completely lowered
and the stacker in horizontal position.
Check the hydraulic system for leakage, seating of unions and
chafe marks (hoses).
Check adjustment of the lifting chain, if necessary adjust, clean
and grease
Check seating of all screw connections.
Lubricate conical lubrication nipple and turntable bearing.
Re-adjust battery pole screws. Check the state of the cell con-
nectors (only with PzS batteries.)
Check proper state and tight seat of all electric wires for control
current and main current
every 500 operating hours or every 6
months
Check the carbon brushes of the electric motor for smooth
running and wear.
Check the finger lever for spring pressure and perfect return
movement.
Check seating and smooth running of the tie bar.
every 1000 operating hours or annually
Change hydraulic oil. *)
Change gear oil. *)
if required, but at least every 6 years
Replace hydraulic pressure hoses.
*) New units require the first oil change after max. 20 operating hours.
Recommended Hydraulic Oil and Lubricant
4.2
For perfect function of the electric stacker we recommend to use a hydraulic oil respectively a lubricant as
per the below table. These special oils fulfil best the technical requirements with regard to viscosity (walk
penetration) and pour point.
The lubricants are based on ambient temperatures of - 10° up to + 40°C.
In case of extreme temperatures please contact us or the "Technical Services" of the below-listed mineral
oil companies.
Please also observe our instruction for the operation at low temperatures
Viscosity class
Rec. working substance for the
hydraulic system Hydraulic Oil HLP-
DIN 51524 T2 SO VG 46
Rec. gear oil for wheel hub gear
gear oil CLP-DIN 51517 T3
ISO VG 100
Rec. lubricant for greasing points -
multipurpose grease-
DIN51825 T 1
K 2 K
AGIP
AGIO OSO 32
ROTRA 80W 90M/P
GRM U/2
Energol HLP 37
Hypogear 80W90
BP Fett LTX 22
ELF
OLNA 32
Tranself TB
ROLEXA 2; EPEXA 2
Nuto H 32; Nuto HP 32
Getriebeöl GX 80W90
Esso Beacon 2
Esso GP
Tellus Öl 32; Tellus Öl S 32
Spirax HD 80 W90
Alvania Fett R 2;
Alvania Fett 2
IP
IP Hydrus Öl 32
IP Pontiax HD 80W90
Athesia GR2; Athesia EP2
Every other reputed brand of lubricant corresponding to the applicable specification of the table
may be used.
Used oil to be disposed according to legal regulations !
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
Check the level of the hydraulic oil with forks completely lowered
Check the level of the hydraulic oil with forks completely lowered
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
Check the hydraulic system for leakage, seating of unions and
Check the hydraulic system for leakage, seating of unions and
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
n, if necessary adjust, clean
n, if necessary adjust, clean
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
Lubricate conical lubrication nipple and turntable bearing.
Lubricate conical lubrication nipple and turntable bearing.
www.hoistandwinch.co.uk
Re-adjust battery pole screws. Check the state of the cell con-
Re-adjust battery pole screws. Check the state of the cell con-
nectors (only with PzS batteries.)
nectors (only with PzS batteries.)
www.hoistandwinch.co.uk
Check proper state and tight seat of all electric wires for control
Check proper state and tight seat of all electric wires for control
www.hoistandwinch.co.uk
Check the carbon brushes of the electric motor for smooth
Check the carbon brushes of the electric motor for smooth
www.hoistandwinch.co.uk
Check the finger lever for spring pressure and perfect return
Check the finger lever for spring pressure and perfect return
www.hoistandwinch.co.uk
Check seating and smooth running of the tie bar.
Check seating and smooth running of the tie bar.
www.hoistandwinch.co.uk
Change hydraulic oil. *)
Change hydraulic oil. *)
www.hoistandwinch.co.uk
Change gear oil. *)
Change gear oil. *)
www.hoistandwinch.co.uk
Replace hydraulic pressure hoses.
Replace hydraulic pressure hoses.
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
*) New units require the first oil change after max. 20 operating hours.
*) New units require the first oil change after max. 20 operating hours.
Recommended Hydraulic Oil and Lubricant
Recommended Hydraulic Oil and Lubricant
For perfect function of the electric stacker we recomm
For perfect function of the electric stacker we recomm
per the below table. These special oils fulfil best the
per the below table. These special oils fulfil best the
penetration) and pour point.
penetration) and pour point.
The lubricants are based on ambient temperatures of - 10° up to + 40°C.
The lubricants are based on ambient temperatures of - 10° up to + 40°C.
In case of extreme temperatures please contact us or
In case of extreme temperatures please contact us or
Please also observe our instruction for the operation at low temperatures
Please also observe our instruction for the operation at low temperatures
Viscosity class
Viscosity class
Rec. working substance for the
Rec. working substance for the
hydraulic system Hydraulic Oil HLP-
hydraulic system Hydraulic Oil HLP-
DIN 51524 T2 SO VG 46
DIN 51524 T2 SO VG 46
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
AGIP
AGIP
AGIO OSO 32
AGIO OSO 32
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
Energol HLP 37
Hypogear 80W90
BP Fett LTX 22
Energol HLP 37
Hypogear 80W90
BP Fett LTX 22
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
ELF
ELF
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk
www.hoistandwinch.co.uk