CLASSIC BLAST MACHINE with TLR-100/300 REMOTE CONTROLS
Page 1
© 2018 CLEMCO INDUSTRIES CORP.
www.clemcoindustries.com
Manual No. 22501, Rev. I 02/18
1.0 INTRODUCTION
1.1
Scope of manual
1.1.1
This manual covers installation, operation,
maintenance, troubleshooting, and replacement parts for
Clemco blast machines raging in size from 2 cuft
through 20 cuft with TLR-100/300, and TLR-100/300D
pneumatic remote controls, and with standard FSV
abrasive metering valve. These instructions also contain
important safety information required for safe operation
of the machine. The following separate instruction
manual is provided for the remote control handle.
RLX control handle ............................. Manual No. 10574
NOTE: Separate operation instructions are included
when alternate valves are provided.
The optional abrasive cutoff system (ACS) uses a
pneumatically operated abrasive metering valve.
Separate operating instructions are included for the
metering valve when an ACS system is provided.
1.1.2
This manual contains important safety
information. All operators and personnel involved with
the abrasive blast process must read and understand
the contents of these instructions, including the orange
cover. It is equally important that the operator is trained
and qualified to safely operate the blast machine, remote
controls, and all other equipment used with the blast
machine.
1.1.3
All personnel involved with abrasive blasting
must be aware of the hazards associated with abrasive
blasting. The Clemco booklet
Abrasive Blasting Safety
Practices
is included with every blast machine; it
contains important safety information about abrasive
blasting that may not be included in equipment operation
manuals. The booklet is available in both English and
Spanish; to request copies, email
.
1.2 Safety
Alerts
1.2.1
Clemco uses safety alert signal words, based on
ANSI Z535.4-2011, to alert the user of a potentially
hazardous situation that may be encountered while
operating this equipment. ANSI's definitions of the signal
words are as follows:
This is the safety alert symbol. It is
used to alert you to potential physical
injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
NOTICE
Notice indicates information that is considered
important, but not hazard-related, if not
avoided, could result in property damage.
CAUTION
Caution indicates a hazardous situation that, if
not avoided, could result in minor or moderate
injury.
WARNING
Warning indicates a hazardous situation that, if
not avoided, could result in death or serious
injury.
DANGER
Danger indicates a hazardous situation that, if
not avoided, will result in death or serious
injury.
1.3
Table of Contents
SUBJECT LOCATION
INTRODUCTION ........................................................ 1.0
Scope of Manual ......................................................... 1.1
Safety Alerts ............................................................... 1.2
Table of Contents ....................................................... 1.3
Components and Operating Principles ....................... 1.4
Components ............................................................. 1.4.1
Blast Machine ........................................................... 1.4.2
Remote Controls ...................................................... 1.4.3
Abrasive Cutoff System (ACS) Option ..................... 1.4.4
Electric Control Alternate ......................................... 1.4.5
Abrasive ....................................................................... 1.5
INITIAL SETUP .......................................................... 2.0
Storage Hopper .......................................................... 2.1
Pressure Regulator to Reduce Blast Pressure .......... 2.2
Setup for Multiple Blast Machine Operating
from a Common Compressed-Air Supply ................ 2.3
Install Optional Air Filter (Moisture Separator) ........... 2.4
Compressed-Air Supply Hose Connection ................. 2.5
Blast Hose and Remote Control Hose Connections .. 2.6
Additional Setup for ACS Option ................................ 2.7
