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CLEARSPAN

™

 STORAGE MASTER

16

Revision date: 05.08.19

4.  After the (3) separate flaps are created (Cuts 1, 2, and 3), trim each flap so that 12" of end panel material remains 

around the door frame extending into the door opening. Secure these 12" flaps to the door framing on the inside of the 

surface as described in the next procedure.

5.  Continue with the Secure End Panel to Door Frame instructions that follow.

Cut Door Opening 

Follow these steps to cut a door opening:
1.  To cut the opening, begin at either top corner of the door frame and make a cut at a 45° angle from that top corner to 

the center of the panel where the opening will be located. (Consult the diagram below.)

2.  Cut another (and equal) 45° angle from the opposite top corner to the end of cut #1.
3.  From the ends of cuts #1 and #2, make a vertical cut to the ground (Cut #3). See diagram below. 

This portion of the 

end panel is wrapped 

around and secured 

to the door frame.

Vertical Door 

Frame Tube

12"

Cut #1

Cut #2

Cut #3

Remove the shaded portion 

of the end panel material.

12"

Example Door Opening

(Can be used for most door installations.)

Header

Vertical Door  

Frame Tube

Ground Level

PANEL

PANEL

PANEL

Содержание PB00010R4N

Страница 1: ...ion date 05 08 19 ClearSpan Storage Master SolarGuard Building Photo may show a different but similar model 2019 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00010R4N 26 W x 12 H x 48 L ...

Страница 2: ...nufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing...

Страница 3: ... aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly w...

Страница 4: ...y at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is missi...

Страница 5: ...End Panel Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown QH1400 QH1404 Band Clamps QH1330 Angle Bracket 104075 1 75 x 1 75 Square Tube FALB32B FAH320B Nut and Carriage Bolt 104074 Square to Round Tube Bracket CC6214 Fabric Clip 111708 Bracket Door Jamb FA4482B Tek Screws 111708 Bracket ATTENTION Install the 111708 brackets as shown above during the assembly of the end wall ...

Страница 6: ...ease see section Assembling the Storage Master Building Components See illustration below to identify the main parts of the shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame 3 Square and anchor the frame 4 Assemble the end framing and attach end panels 5 Prepare and attach main cover End Rafter Strut Inside Rafter Purlins ...

Страница 7: ...e an accurate 90 angle or the 3 4 5 rule can be used Refer to diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building ASSEMBLE THE STORAGE MASTER BUILDING COMPONENTS NOTE Assistance is required to assemble the ...

Страница 8: ...owing steps for the end rafters only 1 Assemble the two end rafters on a flat surface NOTE Do not install Tek screws into the rafter joints at this time 2 Slide six 6 end clamps 102857 and two 2 band clamps QH1404 onto the rafter in the locations noted below Do not secure the clamps to the rafter at this time These clamps will be repositioned during the frame assembly when the purlins are added NO...

Страница 9: ...the end clamps must go toward the inside of the shelter the same side as the purlin as shown above 4 Install two 2 cross connectors and insert a purlin pipe through each connector at the top locations of the interior rafter and also through the end clamps at the top of the end rafter 5 Verify that both rafters are plumb and properly spaced on center 6 Tighten the cross connectors at the top of the...

Страница 10: ...for the installation of the struts Each purlin assembly consists of seven 7 1 315 x 75 131S075 swaged pipes and one 1 1 315 x 73 5 131P0735 plain pipe 12 Finish each purlin run using the plain shorter pipe 131P0735 and use the final end rafter to complete the assembly NOTE If the last end rafter is plumb and the purlin run extends beyond the end of the rafter cut the last section of purlin pipe to...

Страница 11: ...me by measuring diagonally corner to corner and align all rafters as shown below 2 Verify that the width of each rafter is 26 center to center FINISH ROUGH EDGES Gather the parts Duct tape Metal file 1 Check for any sharp edges on the frame and file them smooth so they will not cut the cover 2 Apply two layers of heavy duct tape on all pipe connections and clamps that may contact the cover NOTE Th...

Страница 12: ...tiple measurements to be made as needed 2 Using the dimensions on the End Wall Frame diagrams locate the positions of the vertical door frame members for the door The width of the door determines the frame dimensions for the door opening Consult the documentation sent with the door for the correct spacing of the door frame verticals 3 Dig a 12 diameter hole at the locations found in previous step ...

Страница 13: ...ed do not install Tek screws from the outside or within the door opening Splice the joints of the 2 x 2 tubes using a 104075 1 75 x 1 75 square tube insert for each splice Install Tek screws to secure each splice 2 After the 2 x 2 door framing is installed repeat the steps to assemble the remaining end wall framing using the 1 50 x 1 50 square tubing 102897 and the related connectors NOTE The dash...

Страница 14: ...PECIAL NOTE If no door is to be installed in the end wall attach square tubing using the QH1330 brackets in the areas identified by the dashed lines below Install square tube at the bottom of the door opening and in the center of the opening when no door is installed These can be removed to install a door later if desired This tube is cut from the remainder of end wall framing 2 x 2 Header Tube Ph...

Страница 15: ...eeded 3 With the lower edge of the end panel in the desired position secure the top end of the panel to the backside of the end rafter using a few fabric clips and Tek screws DO NOT ATTEMPT TO PULL THE END PANEL INTO POSITION ON WINDY OR STORMY DAYS NOTE These fasteners are used to temporarily hold the end panel in place while the lower edge is secured to the base rail 4 With the top edge temporar...

Страница 16: ...the opening begin at either top corner of the door frame and make a cut at a 45 angle from that top corner to the center of the panel where the opening will be located Consult the diagram below 2 Cut another and equal 45 angle from the opposite top corner to the end of cut 1 3 From the ends of cuts 1 and 2 make a vertical cut to the ground Cut 3 See diagram below This portion of the end panel is w...

Страница 17: ... of material from the scrap end panel material and secure the piece to the exposed corners using Tek screws and washers if desired ATTENTION DO NOT secure the end panel to the inside or backside of the door frame tubes Some doors kits use this surface for tracks and brackets 2 Install Tek screws and washers from the outside to secure the end panel to the remaining vertical and horizontal frame mem...

Страница 18: ...ays 1 Fasten a ratchet to the end conduit using a Tek screw in the bottom hole of the ratchet as shown below NOTE Install the ratchet about 6 in from the end rafter leg and through the installed end panel 2 Repeat this step at all remaining corners 3 Assemble two main cover conduits Start each conduit assembly with one 1 plain pipe and add swaged pipes to arrive at the correct length NOTE Use duct...

Страница 19: ...me and pull the cover into position One person is required at each rope 5 Once the main cover is pulled into position center the cover on the frame and remove the ropes Loosely secure the ends of the cover to the ratchets attached to the base rail of the end wall framing previous procedure ATTENTION Do not tighten the straps at this time 6 Using the main cover conduit and strap length as guides at...

Страница 20: ...d maintenance of your shelter is important Check the following items periodically to properly maintain your shelter Regularly check the main cover and panels to see that these remain tight and in proper repair Check connections and all fasteners to verify that they remain tight Do not climb or stand on the shelter at anytime Remove debris and objects that may accumulate on the shelter Use tools th...

Страница 21: ...21 CLEARSPAN STORAGE MASTER Revision date 05 08 19 QUICK START GUIDE 26 Wide Storage Master Building 12 8 Height 26 0 Width FRONT Grid represents 12 squares Ground Level Ground Level ...

Страница 22: ...ion See connection note Purlin Connection See connection note 26R1901 26R1901 QH1308 Strut Connection Note Purlin connected to end rafters using 102857 clamp See View 1 Purlin connected to mid rafters using 102547 clamp See View 3 Purlin Connection See connection note Purlin Connection See connection note 26R1901 26R1901 QH1308 Strut Ground Level 26R1902 ...

Страница 23: ...on date 05 08 19 SIDE PROFILE PB00010R4 131S075 131P0735 131S075 131S075 131S075 131S075 131S075 131S075 R R R R R R Attach side ratchets to the rafters labeled with an R Purlin and Cover Conduit Assembly 48 0 Length 4 0 Rafter Spacing ...

Страница 24: ...CLEARSPAN STORAGE MASTER 24 Revision date 05 08 19 CONNECTIONS Strut Connection View 2 Purlin End Rafter Connection View 1 Purlin Mid Rafter Connection View 3 ...

Страница 25: ...iew 2 Strut Connection Attaches in similar fashion to bottom purlins End Rafter 1 90 Band Clamp Purlin View 3 Purlin Mid Rafter Rafter Purlin Cross Connector View 1 Purlin End Rafter End Rafter Purlin Purlin End Clamp End Rafter View 4 End Rafter End Conduit End Conduit Coupler ...

Страница 26: ... Actual dimensions may differ for your end frame if equipped with a door The above diagram shows where to install the 2 0 x 2 0 square 105328 tubing and the 1 50 x 1 50 square tubing 102897 These frame tubes are sent in full lengths Cut the upper sections to the required length when constructing the end framing Allow room to install the band clamps and the square to round tube brackets 104074 at t...

Страница 27: ... doors are to be installed frame the end wall as needed to accommodate the door or doors Additional parts may be required for door installation The verticals installed above and below the door header are installed slightly off centered to avoid conflicts with the hardware attached to the end rafter for the main frame of the shelter Position these as needed to avoid frame component conflicts Ground...

Страница 28: ...h one to conform to the angle created by the rafter curve To bend the plate tightly clamp it in a vise so the bend point is centered between the mounting holes Lightly tap the free end of the plate with a small maul until the desired angle is reached 3 Use four 4 FA4482B Tek screws to attach each 111708 bracket to the end rafter and top of each door jamb Brackets are used to secure the door jambs ...

Страница 29: ...29 CLEARSPAN STORAGE MASTER Revision date 05 08 19 Space below is reserved for customer notes ...

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