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51

AIR BRAKES

A coach equipped with a dual air brake system consists of separate complete systems for the front and

rear service brakes.  A separate reservoir and air gauge is provided for each of these systems.  A dual treadle
valve is provided for operating the service brake system.  In addition to providing excellent service brake
performance, this dual brake system is equipped with safety features which allow the driver to use the emer-
gency stopping system through the service brake treadle valve.  In the event there is a failure in the air reserve
for the front brakes, the rear service brakes can still be applied using the treadle valve, since the two service
brake systems operate independently of each other.  If there is a failure in the air reserve for the rear service
brake system, the front service brakes and the rear spring brakes can be applied through the treadle valve.
This allows the operator to use a normal method of braking during an emergency situation.  However, in the
case of an air reserve failure, the low air pressure warning buzzer will sound and warning light illuminated,
giving an indication that trouble is evident and the respective air gauge located on the dash will indicate
which system has lost air pressure.  The coach must not be operated under those conditions, but repaired
before continuing operation.

The rear spring brakes can also be controlled by a dash-mounted valve  located on the lower portion of

the instrument panel.  These spring brakes cannot be fully released until the air reserve pressure is above 60
PSI.  These brakes are in the released position when the control valve is pushed in, and in the applied position
when the control valve is out.  In the event there is a loss in air pressure, the valve will automatically move to
the brake applied position and cannot be released until the air reserve pressure has been replenished.

AIR BRAKE ADJUSTMENT

1. Raise the tire off the floor (NOTE: Install jack under the axle, not under the bumper.)
2. Turn the tire and adjust the brake slack adjuster until the brake shoes are tight against the brake drum.
3. Back off the slack adjuster until wheel rotates freely (very little drag).
4. Apply maximum brake application (80 psi) and check brake chamber push rod travel.  Readjust, if

travel is greater than 1 1/4 inches.

FRONT & REAR SHOP AIR CONNECTIONS

The coach is equipped with connections valve which are located on the front and rear left hand chassis

outriggers.  It allows the air brake reservoirs to be charged with a common type air hose normally used by
service stations and garages.  Charging the system in this manner is only a means of providing air pressure
for the air brake system with an inoperable air compressor or without cranking the engine and should only be
used for moving the coach while servicing or in case of emergency.

PARKING

Use the dash mounted valve to apply the rear spring brake when parking the coach.

When the parking brake is applied, and the ignition switch is ON, a dash-mounted yel-
low light labelled PARK will warn the driver that the brake is applied.

CAUTION: Do not attempt to move bus before spring brakes are released.

DRAINING AIR TANKS

Condensation must be drained from all air tanks daily. To drain tanks properly, leave cocks open until all

air escapes and draining stops. NOTE: Daily draining is not required on units equipped with automatic drain
valve or an air dryer. The air dryer removes water, oil and other contaminants before they reach the wet tank.
The automatic drain valve contains a reservoir to collect condensation in the air brake system which ejects
during the on-off cycle of the compressor. On valves with heating elements, freeze up protection is opera-
tional when the ignition is turned on.

PARKING BRAKE

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Содержание Q - BUS

Страница 1: ...Owner s Manual Q BUS...

Страница 2: ...5 Windows Windshields 30 Windshield Wipers 32 Tires Wheels Rims 33 Kneeling Feature 34 Engine Compartment 35 Engine Operating Instructions 36 Fuel Lubricant Requirements 38 Compressed Natural Gas 39 A...

Страница 3: ...rdingly Anytime a system does not perform satisfactorily corrective service should be performed at once Familiarity with automobile operation and controls is not a prerequisite but is assumed to be co...

Страница 4: ...operation on a daily basis Safety equipment may vary due to state and federal specifications and individual customer requirements In addition the driver operator must ensure that the loading area arou...

Страница 5: ...expense it is recommended the following inspection procedures be followed on a daily basis Any malfunctions or defects should be corrected before the next trip Report needed services to respon sible...

Страница 6: ...checks required before you drive away Turn signals right left front rear clean flashing Flasher warning lights front rear clean flashing Headlights hi lo beams Stoplights taillights clean working Haza...

Страница 7: ...cle 7 Low coolant warning Indicates when radiator coolant level requires immediate attention 8 Front air brake pressure gauge Indicates air pressure in front brake reservoir 9 Right turn indicator Fla...

Страница 8: ...tem available on the Q Bus See Engine Warning Page 38 GAUGE COLOR KEY 1 Gauge reading in green Good system operable OK 2 Gauge reading in yellow System operable but caution should be used Service may...

Страница 9: ...PA microphone jack RIGHT SWITCH PANEL 1 Rear heater fan switch Allows heater fan to be turned on to hi or low position Heater located at right hand rear 2 Front dome light switch Controls front dome l...

Страница 10: ...er flow through heater Therefore con trolling heater temperature FLOORBOARD AREA 1 Dimmer Switch Selects headlight high or low beam 2 Brake treadle valve Applies ser vice brakes 3 Accelerator pedal Co...

Страница 11: ...d Generally more water is required only when flushing solids 2 To flush toilet push lever all the way down until sewage leaves toilet Water flow pressures vary at different locations and therefore hol...

Страница 12: ...lithium based grease in an aerosol can gives excellent coverage when care fully directed into moving part joints The very light coating of lubrication provided by aerosol carried sol vent type soluti...

Страница 13: ...d kerosene Rub the stain gen tly using small strokes Rinse thoroughly NOTE This type of stain may become permanent if not cleaned immediately Nail polish and lacquer based stains Soak up as much as po...

Страница 14: ...ess the accessory must be on during cranking in which case the hot bar should be used 9 Always use insulated rubber boots over hot six 6 gauge wiring on alternator ammeter shunt or junction blocks Qui...

Страница 15: ...ion Protects ballast from defective tubes or arcing sockets J Operating temperature range 17 deg C 0 deg F to 65 deg C 150 deg F K Protection Over temperature and reverse polarity protected L Length 4...

Страница 16: ...ror is a fully adjustable remote control mir ror that allows the driver to select his her field of vision at will in re sponse to the road environment The controls are located and labeled on the shift...

Страница 17: ...nimum distortion However persons or objects seen in a convex mirror will look smaller and appear farther away than when seen in a flat mirror or viewed directly Therefore use care when judging the siz...

Страница 18: ...ERGENCY EXITS Emergency exits are clearly identified by the words Emergency Exit Op erating instructions are written close to each exit These illustrations show the different types of emergency exits...

Страница 19: ...properties of many engineering plastics and use of these cleaners must be avoided Graffiti resisting coatings often leave a sticky residue that interferes with smooth up down movement of the ventilato...

Страница 20: ...to the torque poundages could create a danger of separation of the body and chassis thereby causing possible personal injury or death TOWING OR PUSHING CAUTION Never tow or push a vehicle equipped wi...

Страница 21: ...ase the pressure on the doors allowing the doors to be pushed to the open posi tion The front door is equipped with a key lock It may be necessary to push inward on the door when locking or unlocking...

Страница 22: ...by the following valves and safety systems Control Valve A four way solenoid activated valve that directs the air flow to either the open extension or closed retraction side of the cylinder This valv...

Страница 23: ...base plate assembly and into the crank arm support tubes 3 Temporarily secure the lower door bearing of each panel to the step 4 With the portal seal installed in the retainer as shown in 2917 00 and...

Страница 24: ...Cycle the door open and check the panel position The panels should be perpendicular to the bus sidewall A If both panels are out of position by the same amount adjust the bell crank stop to correct B...

Страница 25: ...ITS Calcium chloride and other salts ice melting agents road oil and tar tree sap bird droppings chemicals from industrial chimneys and other foreign matter may damage vehicle finishes if allowed to r...

Страница 26: ...ture with the engine at up to 1800 RPM if possible and turn on the heater fans and the auxiliary water pump if so equipped Under extremely cold weather conditions turning on the heater fans will cause...

Страница 27: ...ng procedure should be used Remove seats over heater Remove top heater cover Remove heater tie down screws Remove heater from floor pull it away from the wall and remove hose connections Disconnect mo...

Страница 28: ...y heaters is basically dependent upon 1 Adequate engine coolant temperature this can be altered by thermostat rating which should never be higher than recommended by the engine manufacturer and or shu...

Страница 29: ...check for continuous stream of water coming out of valve into the deaeration tank no air Close off bleeder valve NOTE It will be necessary every few moments to refill the radiator or surge tank 5 Run...

Страница 30: ...or fans to prevent vibratory damage to surrounding and supportive housing parts and fasteners as well as motors Switches are also maintenance free but loose wiring connections to switches or motors c...

Страница 31: ...ove horizontal filler strip in glazing rubber on top and bottom of broken glass It will be necessary to cut the hori zontal filler strip after it is pulled past the glass 2 Starting at a corner push g...

Страница 32: ...the way over the vent side and replace the removed portion of the Top Vent Track If vent is being replaced because of breakage be sure all pieces of glass are removed from tracks and frame of window...

Страница 33: ...the windshield needs cleaning it may be necessary to use the onboard washer To activate it simply push the control knob This will spray the cleaning fluid onto the windshield during wiper operation T...

Страница 34: ...utions If the tire looks as if it may contain air under pressure stand to the side and check whether the wheel assembly appears normal by comparing it to another wheel assembly on the vehicle Check wh...

Страница 35: ...nd safe load carrying capacity for the vehicle WARNING There have been many reported injuries and deaths from improper handling of wheels and rims Failure to follow directions is the leading cause of...

Страница 36: ...he bus before working under or around the bus where personal injury could occur JACK STAND FRONT MAIN FRAME RAIL ENGINE COMPARTMENT 1 Coolant fill 2 Transmission fill and check 3 Oil fill 4 Hydraulic...

Страница 37: ...nsciousness and is potentially lethal If at any time you suspect that exhaust fumes are entering the bus have the cause determined and cor rected as soon as possible The best protection against carbon...

Страница 38: ...es The alternator can be damaged Attach ground cable last and remove first 1 Fasten the positive clamp of the boost cable to the positive post of the battery 2 Fasten the negative clamp of the boost c...

Страница 39: ...d can result in serious burns Slowly vent off pressure before removing radiator cap FUEL LUBRICANT REQUIREMENTS QBRE units should take advantage of the high energy content and generally lower cost of...

Страница 40: ...are available covering the care and use of high pressure cylinders Regulations do not permit filling NGV cylinders with an over charge NATIONAL FIRE PROTECTION ASSOCIATION 52 states Cylinders shall b...

Страница 41: ...e common line through high pressure stainless steel tee s and crosses Any open tank thus communicates to any other open tank So for fueling the fuel is back fed through the com mon line to all tanks w...

Страница 42: ...pressure before disconnecting any CNG fitting or line Properly tighten all connections and thoroughly check for leaks before applying pressure WARNING Storage tanks must be tested according to specifi...

Страница 43: ...stations that cause inferior fuel to be loaded in the vehicles fuel storage system The driving range of a natural gas vehicle is dependent upon driver fuel BTU content vehicle weight gear ratio tire s...

Страница 44: ...costly refueling station equipment than fast fill However fast fill refueling time is only slightly longer than gasoline refueling time LNG refueling transfers a cold 260o F liquid under pressure arou...

Страница 45: ...dded safety concern of being a cold 260o F liquid under pressure Severe frostbite may occur from contact with LNG or associated cold components Furthermore many common materials change their strength...

Страница 46: ...The fuel gauge shows empty if no fuel is available to the mixer Check the tank and main fuel shutoff valves if no fuel is indicated on the fuel gauge NOTE Fuel gauge takes time to register after turn...

Страница 47: ...ed through the selector lever located on the right area of dash The selector lever must be in N neutral to start the engine If the engine starts in any other position the neutral start switch is malfu...

Страница 48: ...to the Allison transmission shift pattern The downshift inhibitors within the valve body prevent those harmful shifts when the vehicle is going too fast for the next lower gear If the downshifts are a...

Страница 49: ...switch to low position CAUTION High idle must not be engaged except when transmission is in neutral and parking brake is applied TRANSMISSION BREATHER The transmission has a self contained breather n...

Страница 50: ...ng the changing road and traffic conditions The Allison MD does it for you However knowledge of the gear ranges and when to select them will make vehicle control and your job even easier MD 3060 GEAR...

Страница 51: ...s to show that the lighting circuit is working properly If the light does not come on during engine start service should be requested immediately Illumination of this light accompanied by 8 seconds of...

Страница 52: ...ed position and cannot be released until the air reserve pressure has been replenished AIR BRAKE ADJUSTMENT 1 Raise the tire off the floor NOTE Install jack under the axle not under the bumper 2 Turn...

Страница 53: ...brake interlock includes a 12 VDC power unit with integral pressure switches a single actuator displacing 2 9 cubic inches of system fluid and an electronic control module The operator interface of th...

Страница 54: ...lost or discon nected Read Warnings and Operating Instructions prior to using 690 Brake Lock TO LOCK TO RELEASE 1 Set parking brake 2 Move lock switch to ON position 1 Move lock switch to OFF position...

Страница 55: ...ined and replaced every 2 years See individual Quick Reference Maintenance Chart for complete guidelines for each engine On vehicles used in stop and go service such as the Q Bus engine hoses deterior...

Страница 56: ...after toe in has been set on the front axle 2 With front tires on turn angle plates center left front tire in the straight ahead position using align ment equipment Set turn angle plates to zero 3 Th...

Страница 57: ...e the steering wheel Retorque the jam nut to 33 37 ft lbs CAUTION Do not exceed the 20 in lbs torque in procedure 9 If torque is exceeded the complete procedure must be repeated CAUTION Relief valve p...

Страница 58: ...aring surfaces are in contact then back off 1 6 to 1 4 turn to allow wheel to rotate freely 3 Install the nut lock NOTE Rotate the bearing nut slightly for alignment 4 Install outer jam nut and torque...

Страница 59: ...e lightly lubricated and clean free of any dirt grit rust etc Alignment is pre set by the vehicle manufacturer and welded in place however suspension alignment should be checked when any one of the fo...

Страница 60: ...65 PSI Disconnect both links and move the control valve actuating levers to ensure all the air is exhausted from the air springs 2 Connect the link to one valve and let the bag fill with air until it...

Страница 61: ...SHOCK LENGTH 7 9 12 RIDE HT 4 5 6 2 3 1 5 SCHEDULED MAINTENANCE MONTHLY OR 1 000 MILES Lubricate roof hatch weatherseals lock mechanisms Inspect all emergency equipment mounting fasteners Lubricate wi...

Страница 62: ...disconnected electrical connections and damaged wiring Check the vehicle brake warning system 6 MONTHS OR 6 000 MILES Check lubricant level in rear axle Inspect rear axle vent Clean and or replace ai...

Страница 63: ...ransmission filter Change internal automatic transmission filter Inspect automatic transmission vent Change power steering reservoir filter Change lubricant in rear axle 24 MONTHS OR 24 000 MILES Clea...

Страница 64: ...375 ft lbs Torque to 600 625 ft lbs Torque to 100 125 ft lbs 1 2 Torque to 30 35 ft lbs 3 4 Torque to 30 35 ft lbs Inspect for leaks 4 875 inches between bottom of frame rail and top of axle Torque to...

Страница 65: ...ook See Bendix Air Brake Handbook Disassemble all valves and lubricate at 100 000 miles See Rockwell Field Maintenance Manual No 4 4 Fittings Use NLGI Grade No 2 Grease See key No 7 page 62 4 Fittings...

Страница 66: ...aft or housing If leak is evident fluid oozing out it should be corrected immediately Check for leakage around the shaft or housing If leak is evident fluid oozing out it should be corrected immediate...

Страница 67: ...ication required See page 46 See Spicer Service Manual See Spicer Service Manual Use NLGI Grade No 1 or 2 Grease See key No 10 page 62 See Spicer Service Manual Use NLGI Grade No 1 or 2 Grease See key...

Страница 68: ...ront Heater Air Filter Check Motor Wheels Fans Check Heater Panels Housing Tighten Heater Hose Clamps BODY MOUNTING Inspect Mounting Bolts MIRRORS Adjust Mirrors SEATS Inspect Mounting Fasteners Inspe...

Страница 69: ...Engine Transmission Crankcase Oil Coolant Fluid ENGINE w Filter w o Filter Automatic Cummins 6BTA5 9 17 qts 15 qts 24 6 qts 20 qts Cummins 8 3 C 2 0qts 20 qts 38 qts 19 qts John Deere 8 1 32 qts 30 qt...

Страница 70: ...stem Installation 22 Body Component Maintenance Chart 67 Body Mounting 67 Bus Body Care 67 Destination Signs 67 Emergency Equipment 67 Emergency Exits 67 Heaters 67 Mirrors 67 Seats 67 Windows 67 Body...

Страница 71: ...tructions 27 Heater Cut Off Valves 28 Heater Defroster Location 27 Heater Hose Clamp Service 29 Heater Motor Resistors 29 Heater Operation 25 Heater Water Capacity Chart 30 Heating 26 Hose Repair 29 O...

Страница 72: ...Miles 61 12 Months or 12 000 Miles 61 12 Months or 24 000 Miles 62 24 Months or 24 000 Miles 62 Strip Lighting 14 Suspension Maintenance Chart 63 Neway Front Air 63 Neway Rear Air 63 Reyco Air 63 Tilt...

Страница 73: ...Part Number 0002750 Blue Bird Corporation P O Box 937 Fort Valley GA 31030...

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