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Original instructions in English

OPERATING INSTRUCTIONS 200VMB

VERSION 1.2

Содержание 200VMB

Страница 1: ...Original instructions in English OPERATING INSTRUCTIONS 200VMB VERSION 1 2...

Страница 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Страница 3: ...g and lifting equipment 10 5 Operating 11 5 1 Before switch on 11 5 2 Adjusting the spreader beam turnbuckles and swivel castors 12 5 3 Switch on the machine 13 5 4 Switch off the machine 13 5 5 Opera...

Страница 4: ...ts of the machine Always use common sense when working with machines 2 Machine description The Blastrac blast cleaning machine 200 VMB is a vertical blasting machine with a closed abrasive circuit exc...

Страница 5: ...l inequalities like weld seams or joints are no barriers for the machine j Never operate the machine when workplace is wet Never stay in the rain with the machine k Check if there are any obstacles th...

Страница 6: ...at you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in case of injury f All persons surrounding the machine should wear Personal P...

Страница 7: ...e wall d When lifting the machine from the ground always use the lowest lifting speed The steel cable must first be tensioned at this speed the cable must not be slack when the machine is lifted from...

Страница 8: ...l b The weight of the 200 VMB is 177 kg without shot hoses etc When transporting the machine with a crane or lift use the spreader beam of the machine c Before every use check the lifting eyes turnbuc...

Страница 9: ...or associated wiring Forbidden to lift persons Lifting point Wear a dust mask class FFP2 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark on this mach...

Страница 10: ...for tightness No loose bolts and or nuts are permitted Check the electrical components cables and connections for wear and or damages Dust hose connection must be reliable use hose clamps and industr...

Страница 11: ...ine and dustcollector 200DC with the dust hose This connection must be reliable with a hose clamp and tape Connect the cables between the blastmachine the electrobox and the control panel Connect Mach...

Страница 12: ...s combined is the maximum working load of the machine this has to be multiplied by the dynamic test coefficient This dynamic test coefficient is chosen so as to guarantee an adequate level of safety 5...

Страница 13: ...t valve 10 Observe the ammeter on the display Maximum blast wheel amperage 14 5 Ampere Adjust the load amperage by opening or closing the shot valve After having blasted approximately 2 meter close th...

Страница 14: ...dvancing speed during blast cleaning The advancing speed depends on the material of the surface to be treated and the desired profiling The correct advancing speed can be found out by observing the bl...

Страница 15: ...change The size of the abrasive affects the blast pattern With every exchange of abrasive size the blast pattern must be re adjusted The correct adjustment of the control cage is the most important f...

Страница 16: ...ector is fully functional Check the wall sensor Check the underpressure sensor Every 50 hours Replace the valve rubbers of the abrasive valve Clean the filter and hose of the vacuum guard Replace the...

Страница 17: ...Blastrac personnel this to guarantee a safe and reliable machine Any guarantee on the machine is expired when Non original Blastrac parts have been used Repair work is not done by qualified Blastrac...

Страница 18: ...not be pressed in 4x Angle strip E09646 Mouth seal front plate E10461 12x M6x20 Countersunk bolt Washer Lock nut The countersunk head must be equal with the rubber plate when fastened 4x Mouth seal b...

Страница 19: ...19 6 2 Changing the blastwheel Remove 2x M10 nuts so the abrasive valve can be lifted out of the machine Remove all abrasive and clean the blastwheel with air...

Страница 20: ...e blastwheel and loosen the central fixing bolt Remove the blastwheel ALWAYS use a new central fixing bolt when mounting a new blastwheel M10x35 Sockethead cap 12 9 M10 washer Order Blastrac Tune up k...

Страница 21: ...Rebound liner cover plate Remove the Sideliner press strip on the other side of the machine 1 Use an air pistol to blow out all dust and dirt between the blasthousing and the rebound liner Spray WD40...

Страница 22: ...22 2 Use a brass drift to tap out the side liners...

Страница 23: ...23...

Страница 24: ...larly Replace the E10447 Valve seal every 50 hours Remove the abrasive valve by loosening 2x M10 nuts and lift the valve out the machine Unscrew 4x M10 nuts replace them if they are worn out Replace t...

Страница 25: ...e Actuator cover E10456 4 Remove the M6x25 bolt nut 2x to loosen the Tension springs E10388 5 Loosen 2x M4x5 sockethead cap and pull out the Actuator pin E10454 6 Loosen M6x45 bolt nut and loosen M6x4...

Страница 26: ...f belt wax or similar substances in order to increase the friction coefficient is not necessary and it damages the V belts Soiling due to oil grease or chemicals have to be avoided In order to get per...

Страница 27: ...usual working life of the V belt Too low or to high tension causes frequently a premature breakdown of the V belt Excessive belt tension results in damaged bearings at drives Check the tension of the...

Страница 28: ...al regulations for the frequency of the safety checks with the local authorities Exceptional ambient conditions or conditions of operation may require additional safety checks according to the relevan...

Страница 29: ...in the current function is changed The display shows the new current function for two seconds Afterwards the corresponding value is displayed If Min or Max is the current function the value can be res...

Страница 30: ...igh Clean abrasive valve top up abrasive if necessary Abrasive is heavily contaminated check the dust collection system Consult the operating instructions of the dust collector Check and clean blocked...

Страница 31: ...just the blast pattern Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation...

Страница 32: ...ess of 1 3 mm and cleaning of steel surfaces Abrasive shot S330 S390 S460 The type of abrasive mix is depending on the profile requirements Applications Removes polyurethane coatings Removes adhesive...

Страница 33: ...kg without hoses and shot Maximum amount of shot 62 kg Dynamic Test Co ffici nt 1 1 Winch capacity At least 340kg Required Rigging capacity 340kg weight of the winch cable Noise level under load 90dB...

Страница 34: ...ator from the effects of noise such as proper and regular maintenance of the machine and the accessories provision of proper ear protection and organization of work patterns for example by using rotat...

Страница 35: ...info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC COM UA B...

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Blastrac 200VMB, Руководство по эксплуатации

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