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52

Appendices 

Appendix A  Toxic gas measurement - 

Ceilings, TWAs and STELs

 

Many toxic substances are commonly encountered in industry.  The 
presence of toxic substances may be due to materials being stored 
or used,  the work being performed, or may be generated by natural 
processes.  Exposure to toxic substances can produce disease, 
bodily injury, or death in unprotected workers.   

It is important to determine the amounts of any toxic materials 
potentially present in the workplace.  The amounts of toxic materials 
potentially present will affect the procedures and personal protective 
equipment which must be used.  The safest course of action is to 
eliminate or permanently control hazards through engineering, 
workplace controls, ventilation, or other safety procedures.  
Unprotected workers may not be exposed to levels of toxic 
contaminants which exceed Permissible Exposure Limit (PEL) 
concentrations.  Ongoing monitoring is necessary to insure that 
exposure levels have not changed in a way that requires the use of 
different or more rigorous procedures or equipment. 

Airborne toxic substances are typically classified on the basis of 
their ability to produce physiological effects on exposed workers.  
Toxic substances tend to produce symptoms in two time frames.   

Higher levels of exposure tend to produce immediate (acute) effects, 
while lower levels of long-term (chronic) exposure may not produce 
physiological symptoms for years.   

Hydrogen sulfide (H2S) is a good example of an acutely toxic 
substance which is immediately lethal at relatively low 
concentrations.  Exposure to a 1,000 ppm (parts per million) 
concentration of H2S in air produces rapid paralysis of the 
respiratory system, cardiac arrest, and death within minutes.   

Carbon monoxide (CO) is a good example of a chronically toxic gas.  
Carbon monoxide bonds to the hemoglobin molecules in red blood 
cells.  Red blood cells contaminated with CO are unable to transport 
oxygen.  Although very high concentrations of carbon monoxide may 
be acutely toxic, and lead to immediate respiratory arrest or death, it 
is the long term physiological effects due to chronic exposure at 
lower levels that take the greatest toll of affected workers.  This is 
the situation with regards to smokers, parking garage attendants, or 
others chronically exposed to carbon monoxide in the workplace.  
Exposure levels are too low to produce immediate symptoms, but 
small repeated doses reduce the oxygen carrying capacity of the 
blood over time to dangerously low levels.  This partial impairment of 
the blood supply may lead over time to serious physiological 
consequences. 

Because prudent monitoring programs must take both time frames 
into account, there are three independent exposure measurements 
and alarm types built into the PhD Ultra design.

1. Ceiling level

:

OSHA has assigned some, but not all, toxic substances with a 
ceiling level.  This is the highest concentration of a toxic substance 
to which an unprotected worker should ever be exposed, even for a 
very short time.  

Never enter an environment even momentarily 

when concentrations of toxic substances exceed the ceiling 
level

.

Time History Graph

                                                                              Ceiling

2

.

Time Weighted Average (TWA)

:

The maximum average concentration to which an unprotected 
worker may be exposed over an eight hour working day.  During this 
time, STEL and ceiling concentration limits may not be exceeded.  

Time History Graph

                                                                              

Ceiling

                                                                              

TWA

                                                                                              (8 hour)

3

.

Short Term Exposure Limits (STEL):

Toxic substances may have short term exposure limits which are 
higher than the eight hour TWA.  The STEL is the maximum 
average concentration to which an unprotected worker may be 
exposed in any fifteen minute interval during the day.  During this 
time, neither the eight hour TWA or the ceiling concentration may be 
exceeded.   

Any fifteen minute periods in which the average STEL concentration 
exceeds the permissible eight hour TWA must be separated from 
each other by at least one hour.  A maximum of four of these periods 
are allowed per eight hour shift.  

Time History Graph

                                                                              

Ceiling

                                                                              

STEL

                                                                              

TWA

                             15 Minutes

Содержание PhD Ultra

Страница 1: ...Reference Manual PhD Ultra Multi Gas Detector 651 South Main Street Middletown CT 06457 USA 860 344 1079 800 711 6776 FAX 860 344 1068 http www biosystems com Version 2 60 28JAN2008 Part Number 13 03...

Страница 2: ...NS IT IS ESSENTIAL THAT THE INSTRUCTIONS IN THIS MANUAL BE READ FULLY UNDERSTOOD AND FOLLOWED AVERTISSEMENT LIRE ATTENTIVEMENT LES INSTRUCTIONS AVANT DE METTRE EN MARCHE PhD Ultra Operation Manual Ver...

Страница 3: ...6 TEMPERATURE OUT OF RANGE 12 1 6 4 7 OTHER ELECTRONIC SAFEGUARDS 12 1 6 4 8 SECURITY BEEP 12 1 7 INSTRUMENT FIRMWARE REQUIREMENT FOR COMPATIBILITY WITH THE IQ SYSTEM 12 1 8 CLASSIFICATION FOR INTRIN...

Страница 4: ...2 4 3 2 CHANGING SAMPLE PROBE TUBES 23 2 5 BIOSYSTEMS EEPROM EQUIPPED SMART SENSORS 24 2 5 1 Identification of type of sensor by instrument 24 2 5 2 Other information stored with the sensor EEPROM 24...

Страница 5: ...38 4 4 RE INITIALIZING THE PHD ULTRA 38 4 5 RECORD KEEPING 39 4 5 1 PhD Ultra datalogging overview 39 4 5 2 Optional Datalink and Gas Detection Database Software Kit 39 4 5 3 Adjusting record keeping...

Страница 6: ...IZED PUMP MAINTENANCE 49 5 4 1 Internal pump filter replacement 50 5 4 2 Specific problems with motorized pump 51 5 4 2 1 PUMP WILL NOT TURN ON 51 5 4 2 2 CAN T RESUME NORMAL OPERATION AFTER A LOW FLO...

Страница 7: ...for combustible gas monitoring in atmospheres where oxygen concentrations exceed 21 0 oxygen ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN ASSESSED FOR PERFORMANCE BY CSA UNIQ...

Страница 8: ...An instrument that fails calibration may not be used until testing with known concentration test gas determines that accuracy has been restored and the instrument is once again fit for use 7 Do not r...

Страница 9: ...ectrochemical toxic sensors that have been designed to minimize the effects of common interfering gases These sensors provide accurate dependable readings for toxic gases commonly encountered during c...

Страница 10: ...c reading may indicate a hazardous combustible gas concentration that exceeds the PhD Ultra s zero to 100 percent LEL detection range Failure to immediately leave the area may result in serious injury...

Страница 11: ...potentially life threatening atmospheric conditions Any alarm condition should be taken seriously The safest course of action is to immediately leave the affected area and return only after further te...

Страница 12: ...nt firmware version is given immediately after the PhD Ultra is turned on 1 8 Classification for intrinsic safety The PhD Ultra is Classified by Underwriters Laboratories Inc and the Canadian Standard...

Страница 13: ...nt is being used in a hazardous location Alkaline battery packs may not be opened and alkaline batteries may not be replaced while the battery pack is located in a hazardous area Battery replacement a...

Страница 14: ...he padded leather weather cover 11 Key pad The key pad is located on the back of the PhD Ultra under the belt clip Slide the belt clip towards the rear of the instrument to access the four small push...

Страница 15: ...ill then be shown Note If the date and time are incorrect see section 4 5 3 3 for instructions The PhD Ultra automatically evaluates itself to determine its electronic fitness for use by performing an...

Страница 16: ...be put back into service or used until the accuracy of any affected sensor has been verified by exposure to the appropriate known concentration test gas The Needs Cal warning message may be acknowled...

Страница 17: ...cal reading changes to reflect the new value the LED alarm light flashes and the audible alarm sounds PhD Ultra alarms are normally self resetting When readings drop below the pre set alarm levels vis...

Страница 18: ...instrument keypad Push the and buttons at the same time to change operating modes Each time the operating mode is changed the display screen will briefly indicate the operating mode that has been sel...

Страница 19: ...rinsic safety 2 3 3 Low battery alarms The PhD Ultra is designed to automatically determine which type of battery pack has been installed and use the appropriate low battery alarms Alarms will be acti...

Страница 20: ...in and check to see that the PWR power on indicator LED on the charger cradle is lit 4 Slip the PhD Ultra into the charger cradle and check to see that the FAST fast charger indicator LED on the charg...

Страница 21: ...ample draw adapter 3 Connect the other end of the hose to the sample probe as shown in Figure 2 4 1 1 4 Attach the sample draw adapter to the PhD Ultra as shown in Figure 2 4 1 2 5 Cover the end of th...

Страница 22: ...4 2 1 Using the continuous sample draw pump 1 Turn the PhD Ultra on Figure 2 4 2 1 1 Sample draw pump and probe assembly 2 Connect the slip on battery operated pump with the hose and probe assembly as...

Страница 23: ...taminants are removed by means of a cellulose filter similar to those used in filter cigarettes The hydrophobic filter includes a 0 1 Pm Teflon barrier which blocks the flow of moisture as well as any...

Страница 24: ...henever a change is made during operation and whenever the instrument is turned off If a sensor is changed or replaced the PhD Ultra notes that a change has occurred displays a Needs Cal message the n...

Страница 25: ...to inaccurate and potentially dangerous readings and may void the standard Biosystems warranty Customers are strongly urged to use only Biosystems calibration materials when calibrating the PhD Ultra...

Страница 26: ...in serious injury or death Avertissement Toute lecture rapide et positive suivie d une baisse subite au erratique de la valeur peut indiquer une concentration de gaz hors gamme de d tection qui peut...

Страница 27: ...instrument will display H2S and hydrogen sulfide must be used to verify accuracy Use of the incorrect calibration gas may lead to inaccurate and potentially dangerous readings If the sensor is calibr...

Страница 28: ...d value during a bump test fails to fall between 100 and 120 of the expected value for the gas Always check the expiration date on calibration gas cylinder s prior to use Expired calibration gas can l...

Страница 29: ...Calibration Adjustment screen This screen also includes a timer that counts down the number of seconds left to initiate the adjustment Note If the MODE button is pressed at any time prior to completi...

Страница 30: ...en the instrument has detected that the proper gas has been applied the sensor will be adjusted 6 When all sensors currently installed have been successfully span adjusted the display will announce Au...

Страница 31: ...ns Span calibration procedures using buttons on the instrument keypad are most useful when calibration of only a single sensor is desired Span calibration using the keypad buttons may only be done whi...

Страница 32: ...gas is applied to the sensor being adjusted a screen will be displayed indicating that the span gas concentration is too low Verify that the flow rate of the regulator is 1 0 liters per minute Replac...

Страница 33: ...tings can be restored at any time during normal operation by using the procedures discussed in Section 4 2 2 In many cases it is possible to comply with OSHA guidelines while using higher alarm points...

Страница 34: ...reens would be shown Oxygen and combustible gas LEL The ceiling alarm set points for the toxic sensors currently installed The STEL and TWA alarm set points for the toxic sensor currently installed in...

Страница 35: ...L button to advance the display to the next available setup option or press Mode to exit from the instrument setup screens 4 3 2 Changing the precision of the toxic sensor read out The toxic decimal p...

Страница 36: ...age showing the minutes and seconds between beeps Use the and keys to set the interval Setting the interval to 0 will turn the security beep off 4 3 7 Low temperature alarms To access the low temperat...

Страница 37: ...on Gas screen If an LEL combustible gas sensor has been installed the LEL sensor s calibration gas concentrations will be the first shown This screen indicates the concentration and type of test gas t...

Страница 38: ...3 seconds A screen will briefly announce that changes have been made and the instrument setup has been updated The PhD Ultra will then turn itself off Pressing mode button to cancel the changes and s...

Страница 39: ...ing data may be stored Datalogging is a transparent function that is continually in operation As long as the datalogger has not been disabled the instrument will begin recording data as soon as the in...

Страница 40: ...o not effect the way in which TWA STEL Ceiling and Peak exposure values are calculated To modify the datalogger interval first enter the datalogging adjust mode as described in section 4 5 3 1 Once th...

Страница 41: ...he software is set to the other proper communication will not be possible The software communication rate setting can be modified through the PC Setup screen as discussed in the PhD Ultra Datalink man...

Страница 42: ...sion Press to view the oldest monitoring session in the datalogger memory After a few seconds the PhD Ultra will automatically show the most recent monitoring session The numbers in this screen signif...

Страница 43: ...user ID is set press the mode button to display the list of locations currently in the instrument memory The first screen will show the current monitoring location on the top row with the name of the...

Страница 44: ...be displayed whenever the instrument is first turned on Pressing the mode button acknowledges the message and allows normal operation The message will continue to be displayed each time the instrumen...

Страница 45: ...e current status of the passcode option To disable the passcode option press the button To enable the passcode option press the button Press the CAL button to save the new setting Press the mode butto...

Страница 46: ...lunt tool B4 Remove sensor blank from the sensor compartment Then proceed to step C5 or D5 depending on the sensor type For Sensors O2 LEL CO CO Plus H2S NO perform step C5 C5 Place the new filter sna...

Страница 47: ...nt is connected to a 110 VAC power source through the battery charger The PhD Ultra must be located in a non hazardous location during the charging cycle Charging the PhD Ultra in a hazardous location...

Страница 48: ...Technician operating mode Take the instrument to a non hazardous location If equipped with an alkaline battery pack replace the batteries and attempt to turn the instrument back on If equipped with a...

Страница 49: ...en supplied with your replacement PROM Do not use small screwdrivers or other non recommended devices to remove the old PROM Use of non recommended devices can easily cause damage to the PROM socket C...

Страница 50: ...sections of the pump case as shown in Figure 5 4 3 2 Remove the two pieces of tubing from the filter cap by gently twisting and pulling until the ends are free 3 Remove the filter cap and replace the...

Страница 51: ...5 5 Returning your PhD Ultra to Biosystems for service or repair Please contact the Biosystems Service Department at 860 344 1079 to obtain a Return Authorization number prior to shipment A Biosystems...

Страница 52: ...rt oxygen Although very high concentrations of carbon monoxide may be acutely toxic and lead to immediate respiratory arrest or death it is the long term physiological effects due to chronic exposure...

Страница 53: ...to be present in LEL concentrations in order for this reaction to occur Even trace amounts of combustible gas present in the air surrounding the sensor will be catalytically burned on the surface of t...

Страница 54: ...1910 146 OSHA has determined that a combustible hazard exists whenever the concentration of combustible gas or vapor exceeds 10 percent LEL Per this standard confined spaces with concentrations which...

Страница 55: ...inst this potentially dangerous sort of calibration error Biosystems Propane Equivalent calibration mixtures are based on methane but in concentrations which are designed to produce a level of sensiti...

Страница 56: ...ppm 1 0 ppm HCN 4 7 ppm 4 7 ppm 4 7 ppm NH3 25 ppm 25 ppm 35 ppm NO 25 ppm 25 ppm 25 ppm NO2 1 0 ppm 1 0 ppm 1 0 ppm Oxygen O2 Low alarm 19 5 High alarm 22 0 Combustible gas 10 LEL Biosystems PhD Ult...

Страница 57: ...EZ Cal Value Pack multi component calibration gas CO 50 ppm propane equivalent 50 LEL in air Only for use with 54 12 022 Value Pack style fixed flow rate regulator 54 9041 EZ Cal multi component gas...

Страница 58: ...s has with the sensor the effect can either decrease the signal negative cross sensitivity or increase the signal positive cross sensitivity Each figure represents the reaction of the sensor to 100 pp...

Страница 59: ...closely follow these guidelines If your operating procedures do not permit daily checking of the sensors Biosystems recommends the following procedure to establish a safe and prudent accuracy check s...

Страница 60: ...ears from date of purchase Toxi Limited 2 years after activation or 2 years after the Must Be Activated By date whichever comes first Toxi3Ltd 3 years after activation or 3 years after the Must Be Act...

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