BANLAW PRODUCT DATA SHEET
RESTRACK ADVANCED CONTROLLER
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3.2
Installation Procedure
The Banlaw Advanced Controller is designed to make refuelling safer and easier. The
Advanced Controller cannot be installed in a hazardous zone lower than zone 2. It’s
cabling, can run through or into a zone 1 or 0 area with appropriate conduit systems,
glanding and electrical barriers.
The Banlaw Advanced Controller cabinet may weigh up to 20kg. The stand for the cabinet
weighs approximately 25kg. All lifts should be aided with a mechanical lift apparatus or
carefully achieved by 2 people.
All 240VAC inputs will only be connected by a qualified electrician. All grounding should
be to site standards or a minimum of AS/NZS 3000:2007. NB Supersed by: AS/NZS
3000:2018
All mechanical work will be carried out by a qualified fitter to site standard as per supplied
Banlaw engineering detail. All pipework should comply with standard AS 4041-
2006(R2016).
Flow meters can be supplied to meet pressure requirements and flow rates for existing or
new systems. All air elimination and straining devices are to be installed to suppliers
specification and should reflect the Banlaw Engineering Piping and Instrumentation
Diagram (P&ID).
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Complete all necessary hazard mitigation, monitoring and control action as per the JHA.
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Unpack the Advanced controller and all its associated parts.
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Make a general arrangement of where the Controller will be fixed and all associated components.
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Make an assessment of where the hoses can stretch to and fall naturally. Make sure the Advanced
controller screen, e-stop buttons and temperature probes cannot be broken by the swinging
movements of fuelling hoses.
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Locate incoming power and outgoing data lines and provision both runs to the cabinet. Check the
incoming power circuit breaker and cable meets load requirements and local electrical standards. If
the required power supply is not available to the Advanced Controller or does not meet the voltage
and power requirements the site will need to provided such as service.
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Make a general assessment of where temperature probes, valves and meters are to be installed.
With all meters be wary that the gauze sieve removal is not obstructed and can be serviced. Place
all RTD where t
here out of the way and can’t be used as a stepping zone.
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Using the P&ID, determine the previous assessment meets the engineered solution. Mark and
remanufacture all spools that require modification. Measure all the pressure relief lines and cut
and bend those.
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Affix all the mechanical and electrical components only after all isolation procedures are complete.
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Attach all cabling as per Banlaw Electrical diagrams. Note that the outputs power for pulsers from
the FTP card inside the Advanced Controller cabinet will only output 24V. Check the specification of
the selected pulsers you are using to ensure no damage is caused by incorrect voltages.
•
Perform all electrical installation inspection and qualification tests prior to energising the Advanced
Controller.
