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Bandit

Copyright 1/07 

PAGE 7

MODEL 3400T   

 

     WARNING

SAFETY PROCEDURES

  The words      Danger,     Warning,     Caution, and  

Notice are used on the safety decals and throughout 

this  manual,  to  make  you  aware  of  the  safety                

procedures.  These procedures are very important, 

read and obey them. 

YOUR SAFETY IS VERY IMPORTANT TO US!

  This machine is equipped with safety decals, guards 

and designs for your protection.

  Don’t  ever  take  the  machine  for  granted,  always 

be  cautious  and  careful  when  operating  your                

equipment.

  Read  and  follow  all  the  instructions  in  your 

 manual  thoroughly.    Your  safety  is  dependent  on 

your knowledge of how to operate and maintain this 

 machine.  You may obtain additional copies of this 

manual from your Bandit Dealer.

  Before operating machine, you must have all potential 

operators; read and understand manuals and decals, 

watch the video and follow the recommendations.

  Regardless  of  how  hard  a  manufacturer  tries  to     

produce  a  safe  machine,  accidents  still  happen.       

Normally  accidents  are  caused  by  people  making       

mistakes.  They do not read the manual, they ignore 

warning decals or do not use lockouts provided for 

their safety.  This normally happens after the person 

has  become  accustomed  to  the  machinery.    In  the 

initial start up and operation of the machinery, they 

are cautious, they are very careful because they do 

not understand the machine.

  This  equipment  is  intended  for  use  by  personnel 

who are experienced with similar equipment.  Always                   

operate safely.  It is also recommended that someone 

else is present while operating or servicing in case an 

accident should occur.  Never operate any machine 

while under the influence of drugs or alcohol.

  Keep  children,  bystanders  and  animals  clear  of                 

working  area.    Never  operate  equipment  that  is  in 

need of repair or adjustment.

  Before starting the machine, take a minute to check a 

few things.  The grinder should be in an area restricted 

from people passing by.  This area around the grinder 

must be free of all objects that can obstruct movement 

when working with the grinder.  The machine should be 

checked for loose tools or foreign objects, especially 

in the grinding area.  All tools not in use should be 

secured in a tool box.

  Operators 

must

 at all times be located within easy 

reach of all feed control and shut-off devices when the 

unit is running.  They must be attentive and prepared 

to activate the devices.

  Torn or loose clothing is more likely to get caught in 

moving machinery parts.  Keep such items as long hair, 

shirt sleeves, and shirt tails properly contained.  Avoid 

wearing  necklaces,  rings,  watches,  and  especially 

neckties while operating this machinery.  Make sure 

the machine is in excellent condition, and all the guards 

are in place, tight and secure.

  Wear all personal protection equipment and follow 

all safety standards per ANSI and OSHA instructions.   

Examples of equipment:  hard hat, face shield, safety 

glasses, gloves, ear protection, etc. Always keep a 

fully charged fire extinguisher with the machine while     

operating and servicing the machine.

SAFETY PROCEDURES

     DANGER

     DANGER

DANGER

Содержание 3400T

Страница 1: ...EQUIPMENT SPECIFICATIONS 11 DECALS 12 CONTROLS 15 MACHINE OPERATION 19 TRANSPORTATION PROCEDURES 21 MAINTENANCE 23 HYDRAULIC SECTION 31 CUTTER WHEEL SECTION 40 LUBRICATION COOLANT 41 ELECTRICAL SECTI...

Страница 2: ...anual prior to operating the product It is the responsibility of the owner or employer to insure that the operator is trained and practices safe operation while using and servicing the machine It is a...

Страница 3: ...s soon as you receive the Bandit This will activate our warranty responsibilities If Warranty Validation Form is not on file all Warranty consideration is null and void The manufacturer will not reimb...

Страница 4: ...to him or her It is absolutely necessary to return the Warranty Validation Form completely and accurately filled out and notify Bandit Industries Inc in writing within ten 10 days from the date of pur...

Страница 5: ...r from whom the equipment was purchased Bandit Industries Inc is NOT responsible for updating or upgrading completed machines with design changes that are made after it s production Bandit Industries...

Страница 6: ...GRINDER SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 Work Order Number 2 Serial Number Note The engine information is located on the engine block The clutch information is located on the clutch...

Страница 7: ...ilar equipment Always operate safely It is also recommended that someone else is present while operating or servicing in case an accident should occur Never operate any machine while under the influen...

Страница 8: ...cutter tooth bolts After the engine is started let the cutter wheel turn at the lowest RPM s possible Listen for any type of noise that is foreign Any steel on steel noise is foreign If you hear a noi...

Страница 9: ...a lot of force others will require very little force and some are push button electric manual lever or hydraulic activation Each different style clutch PTO is a very expensive item that will fail if n...

Страница 10: ...T entangle feet or hands in undercarriage travel system DANGER NEVER sit stand lay climb or ride anywhere on this machine while it is running operating or in transit You will be injured DANGER Use EXT...

Страница 11: ...r Wheel Top of 55 1 4 m Center of 38 1 m Cutting Depth Below Ground 28 1 2 0 7 m Cutterhead Swing Arc 109 2 8 m Number of Teeth on Cutter Wheel 48 Cutter Wheel Diameter with Teeth 34 863 4 mm Fuel Tan...

Страница 12: ...right 1 07 PAGE 12 MODEL 3400T DECAL LOCATIONS Decal locations may vary these are general locations DECALS 2 5 11 12 16 20 22 25 27 28 29 12 19 23 1 15 1 1 3 8 9 15 15 15 1 15 9 1 15 24 26 1 6 7 4 17...

Страница 13: ...Oil Hydrex XV 13 INST 73 Cutter Head Lock Hole 14 INST 74 Cutter Head Lock Pin 15 INST 86 Grease Daily Double Arrows 16 INST 101 Canada Engine Decal 17 INST 111 Frame Lock Hole 18 INST 112 Frame Lock...

Страница 14: ...cal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 Replacement decals are available and can be purchased from the manufacturer or your Band...

Страница 15: ...justments LOCATION SHOWN 1 Engine Throttle Adjuster 2 Hydraulic Control Valve 3 Grinder Teeth 4 Upper Frame Lock Pin Hole 5 Tachometer Hour Meter 6 Switch For Rotating Warning Light If Equipped 7 Swit...

Страница 16: ...justments LOCATION SHOWN 1 Creep 9 Batteries 2 Cutter Speed 10 Right Track Swing Control 3 Cutter Depth 11 Throttle 4 Cutter Wheel 12 Power 5 Blade 13 Left Track Cutter Wheel Lift Control 6 Travel Mod...

Страница 17: ...h must be pulled out for the engine to start 9 Batteries Requires 2 D batteries if batteries are dead engine will shut down 10 Right Track Swing Control When the Travel Mode is in high or low the joys...

Страница 18: ...ines may have a choke adjustment pull the choke lever out to choke the engine Push the choke lever in for normal engine operations 5 Throttle Adjustment if equipped Some engines may have a knob or a h...

Страница 19: ...hat will allow cutter wheel to pass through stump smoothly If jerking bouncing or significant drops in engine speed occur swing rate is too rapid and must be decreased Swing speed should be determined...

Страница 20: ...will throw debris up and toward the operator instead of down and under the machine Cutting area DANGER DO NOT ENGAGE OR DISENGAGE DRIVE BELTS AT A HIGH ENGINE SPEED Damage to belts and machine will o...

Страница 21: ...break away actuator if equipped that is installed on the trailer correctly works and is appropriately attached to the towing vehicle 9 All lights and brakes on the trailer correctly functions when act...

Страница 22: ...efully raise the cutterwheel slightly up off the ground or trailer bed While loading or unloading the stump grinder the cutterwheel should not be raised any higher than necessary to just clear whateve...

Страница 23: ...omplete stop install the cutter wheel lock pin place cutter wheel on the ground disconnect battery and make sure the ignition key is in your possession Consult your engine manual for proper break in p...

Страница 24: ...on air pressure The radiator will only appear to be clean Apartially plugged radiator will not allow the engine to cool properly Clean cooling fan shroud on air cooled engines and the debris screen if...

Страница 25: ...er first 20 hours and every 100 hours thereafter Use a criss cross pattern when tightening these bolts 2 Check torque on the cutter wheel to hydrostatic motor bolts Check torque on the cutter wheel to...

Страница 26: ...all hoses fittings lines and tanks for damage and fluid leaks 11 Check fuel level Running out and repriming is time consuming 12 Inspect adjust and lubricate tracks per manufacturer s manual recommen...

Страница 27: ...ase upper frame pivot bushings with 1 to 2 shots 3 Check and retighten fuel tank and hydraulic tank mount bolts 4 Check alternator and fan belts on engine WEEKLY CHECK LIST O K Repaired 1 Check torque...

Страница 28: ...detergent and then rinsed thoroughly Do not pressure wash sensitive areas like decals gauges electronic devices etc 2 If a stone chip paint scratch or paint crack occurs it should be repaired immediat...

Страница 29: ...nder Lug Pins X 1 to 2 shots of grease wipe off excess 2 Upper Frame Pivot Bushings X 1 to 2 shots of grease wipe off excess 3 Bottom Pivot Bushings X 1 to 2 shots of grease wipe off excess 4 Grading...

Страница 30: ...4 Tighten and retorque 5 Bad hydrostatic motor 5 Replace Cutter wheel 1 Bad pocket 1 Replace pocket throwing teeth 2 Dirt in pocket 2 Clean pocket and replace missing teeth Cutter wheel 1 Operator hit...

Страница 31: ...e wide temperature swings of spring and fall To find the closest Petro Canada Hydrex XV dealer call 1 888 284 4572 Multi Viscosity motor oils are not recommended to mix with Petro Canada Hydrex XV hyd...

Страница 32: ...choosing a hydraulic fluid these maximum and minimum specifications must be met Minimum Viscosity during operation 12 cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fluids vary in their...

Страница 33: ...power Replace the hydraulic oil filter s after first 10 hours and with each 400 hours of operation or 3 months Replace hydraulic oil suction screen s once yearly This is also a very good time to flush...

Страница 34: ...bar The relief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power The relief as well as hydraulic oil and s...

Страница 35: ...Bandit Copyright 1 07 PAGE 35 MODEL 3400T HYDRAULIC SECTION High Pressure Filter Auxiliary Pump Hydrostatic Pump Track Two Speed Valve Valve Bank...

Страница 36: ...For Cutterwheel T Port motor flush out B Port A Port F Port motor flush in Swing Cylinder Counter Balance Super Sweep Valve Accumulator For Cutterwheel Motor Manifold For Cutterwheel Motor Pressure C...

Страница 37: ...or no bounce cutting 2 Bad cylinder 2 Replace or repair Cutter head swings 1 Counter balance valve is out of 1 Adjust counter balance valve faster one way then adjustment to equalize swing speed the o...

Страница 38: ...mble any hydraulic components which are to be warranted Anything which has been disassembled or tampered with will not be warranted Items being returned must be clean All hydraulic components must hav...

Страница 39: ...CHEMATIC HYDRAULIC SECTION SWING C YLINDERS HEAD LIFT CYLINDER BLADE C YLINDER SUCTION SCREENS FILTER TANK OIL COOLER TWO SPEED VALVE HYDROSTATIC PUMP CONTROL VALVE BANK AUXILIARY PUMP RIGHT TRACK MOT...

Страница 40: ...e machine Use anti seize on threads to help prevent bolts from freezing up in cutter wheel pockets When replacing complete set of teeth be sure to duplicate original factory tooth arrangement Torque b...

Страница 41: ...N Then change high pressure filter every 500 hours or 3 months thereafter 7 Bottom Pivot Bushings Grease bottom pivot bushings daily Use one 1 or two 2 shots of EP 2 Lithium type grease Wipe off exces...

Страница 42: ...Bandit Copyright 1 07 PAGE 42 MODEL 3400T SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER ELECTRICAL SCHEMATIC CAT 140 Hp ELECTRICAL SECTION...

Страница 43: ...Inc reserves the right to make changes in models size design installations and applications on any part without notification All nuts bolts washers and many other components can be ordered by physica...

Страница 44: ...Bandit Copyright 1 07 PAGE 44 MODEL 3400T NOTE Parts may not be exactly as shown UPPER FRAME COMPONENTS...

Страница 45: ...Upper Frame Assembly 6 900 1912 58 Split Bushing 7 994 200013 Upper frame Cylinder Pin 8 900 4910 61 3 8 16NC x 3 1 2 Bolt 9 900 4903 69 3 8 16NC Nylon Lock Nut 10 900 4912 95 Slotted Hex Nut 11 900 4...

Страница 46: ...Bandit Copyright 1 07 PAGE 46 MODEL 3400T NOTE Parts may not be exactly as shown CUTTER WHEEL COMPONENTS...

Страница 47: ...Lock Washer 6 900 4912 89 M12 1 75 Bolt Hydrostatic Motor To Upper Frame 7 a 900 9903 85 Counter Bored Mounting Block b 900 9903 86 Threaded Mounting Block 8 900 9903 81 Tooth Bolt 9 a 900 9903 82 Str...

Страница 48: ...Bandit Copyright 1 07 PAGE 48 MODEL 3400T NOTE Parts may not be exactly as shown FRAME COMPONENTS...

Страница 49: ...300146 Rubber Engine Isolator 23 a 900 4901 83 Spring Lock 1 2 Diameter Pin b 900 7900 93 Rubber Cap Not Shown 24 994 200027 Oil Cooler Mount Assembly 25 a 994 200035 Tool Box Assembly Start W O 3683...

Страница 50: ...CHIP PAN COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 994 300035 Rear Chip Pan 2 994 300038 Curtain Mount 3 994 300127 Chip Curtain 4 994 300177 Chip Pan Support 5 994 300209 Chip Pan Support NOTE Nu...

Страница 51: ...200031 Roll Bar Assembly John Deere 200 Hp 2 a 900 2907 49 Flood Light b 900 2910 46 Flood Light Switch Not Shown c 900 2909 81 Light Switch Seal Not Shown 3 994 200029 Flood Light Cover 4 996 300367...

Страница 52: ...g Blade Assembly 3 900 1909 26 Split Bushing 4 900 1909 26 Split Bushing 5 996 100069 Mounting Pin 6 996 100067 Grading Blade Arm 7 996 100129 Mounting Pin 8 900 1909 26 Split Bushing 9 996 100128 Gra...

Страница 53: ...TION 1 a 900 2913 55ANT Antenna Kit Antenna Nut Gasket and Cable b 900 2909 82 Antenna Whip And Nut Only 2 900 2913 55REC Receiver Circuit Board Box 3 900 2913 55TX Radio Remote Control With Throttle...

Страница 54: ...as shown TANK ENGINE PUMP TRACK MOTOR MOTOR TRACK OIL COOLER BLADE CYLINDER SWING CYLINDER SWING CYLINDER HYDROSTATIC MOTOR UPPER FRAME CYLINDER MANIFOLD TWO SPEED 1 1 1 16 9 1 10 11 9 7 8 6 6 17 A B...

Страница 55: ...Relief Only 11 900 3933 98 Super Sweep Valve With Cartridge 12 900 3933 11 Upper Frame Pivot Cylinder 13 900 3933 58 Hydrostatic Motor Cutterwheel 14 a 900 3933 55 Pressure Comp Flow Control Body Only...

Страница 56: ...Bandit Copyright 1 07 PAGE 56 MODEL 3400T SERVICE RECORD DATE DESCRIPTION AMOUNT SERVICE RECORD...

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